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JLG 1500AJP, Operation And Safety Manual

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JLG 1500AJP Operation And Safety Manual Download Page 12

3121734

v

LIST OF FIGURES

FIGURE NUMBER - TITLE

PAGE

FIGURE NUMBER - TITLE

PAGE

2-1.

Basic Nomenclature - Sheet 1 of 4  . . . . . . . . . . . . . . . . . . . . 2-4

2-2.

Basic Nomenclature - Sheet 2 of 4  . . . . . . . . . . . . . . . . . . . . 2-5

2-3.

Basic Nomenclature - Sheet 3 of 4  . . . . . . . . . . . . . . . . . . . . 2-6

2-4.

Basic Nomenclature - Sheet 4 of 4  . . . . . . . . . . . . . . . . . . . . 2-7

3-1.

Ground Control Console  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3-2.

Ground Control Console with Machine Safety System 

Override (MSSO) (CE Only). . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3-3.

Ground Control Indicator Panel  . . . . . . . . . . . . . . . . . . . . . . 3-9

3-4.

Splash Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

3-5.

Diagnostic Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-6.

Engine Diagnostic Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-7.

Ground Control Console Display Gauge  . . . . . . . . . . . . . 3-13

3-8.

Platform Control Console  . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

3-9.

Platform Control Indicator Panel. . . . . . . . . . . . . . . . . . . . . 3-23

3-10.

Fuel Level Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25

4-1.

Position of Least Forward Stability . . . . . . . . . . . . . . . . . . . . 4-7

4-2.

Position of Least Backward Stability  . . . . . . . . . . . . . . . . . . 4-8

4-3.

ASOV Reset (Closed to Open Position) . . . . . . . . . . . . . . . 4-11

4-4.

Grade and Side Slopes - Sheet 1 of 2 . . . . . . . . . . . . . . . . . 4-20

4-5.

Grade and Side Slopes - Sheet 2 of 2 . . . . . . . . . . . . . . . . . 4-21

4-6.

Traveling on a Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23

4-7.

Drive Disconnect Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29

4-8.

Lifting and Tie Down Chart . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32

4-9.

Decal Location Sheet 1 of 14  . . . . . . . . . . . . . . . . . . . . . . . . 4-33

4-10.

Decal Location Sheet 2 of 14  . . . . . . . . . . . . . . . . . . . . . . . . 4-34

4-11.

Decal Location Sheet 3 of 14  . . . . . . . . . . . . . . . . . . . . . . . . 4-35

4-12.

Decal Location Sheet 4 of 14  . . . . . . . . . . . . . . . . . . . . . . . . 4-36

4-13.

Decal Location Sheet 5 of 14  . . . . . . . . . . . . . . . . . . . . . . . . 4-37

4-14.

Decal Location Sheet 6 of 14  . . . . . . . . . . . . . . . . . . . . . . . . 4-38

4-15.

Decal Location Sheet 7 of 14  . . . . . . . . . . . . . . . . . . . . . . . . 4-39

4-16.

Decal Location Sheet 8 of 14  . . . . . . . . . . . . . . . . . . . . . . . . 4-40

4-17.

Decal Location Sheet 9 of 14  . . . . . . . . . . . . . . . . . . . . . . . . 4-41

4-18.

Decal Location Sheet 10 of 14 . . . . . . . . . . . . . . . . . . . . . . . 4-42

4-19.

Decal Location Sheet 11 of 14 . . . . . . . . . . . . . . . . . . . . . . . 4-43

4-20.

Decal Location Sheet 12 of 14 . . . . . . . . . . . . . . . . . . . . . . . 4-44

4-21.

Decal Location Sheet 13 of 14 . . . . . . . . . . . . . . . . . . . . . . . 4-45

4-22.

Decal Location Sheet 14 of 14 . . . . . . . . . . . . . . . . . . . . . . . 4-46

5-1.

LCD Panel  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-2.

Boot Up Splash Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-3.

Manual Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-4.

Lanyard Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5-5.

Select Capacity Zone Screen  . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5-6.

Machine Operating Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5-7.

Keyswitch In Ground Mode Screen  . . . . . . . . . . . . . . . . . . . 5-6

5-8.

Function Speed Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

5-9.

CAN Bus Lost Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-10.

Take Foot Out Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

5-11.

Put Foot In Screen  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-12.

BCS Lamp Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

5-13.

Wire Rope Service Screen  . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

5-14.

Level System DTC Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

5-15.

Overload DTC Screen  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

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Summary of Contents for 1500AJP

Page 1: ... Safety Manual ANSI Original Instructions Keep this manual with the machine at all times AS NZS GB Boom Lift Models 1500AJP 3121734 November 5 2018 Rev F T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 2: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

Page 3: ...California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a well ventilated area and wear gloves or wash your hands frequently when servicing For more information go to www P65Warnings ca gov T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 4: ...d lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserves the right to make specification changes without prior notification Contact JLG Industries Inc for updated information T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 5: ...ATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDI RECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROPERTY This is the Safety Alert Symbol It is used to alert you to the potential personal injury ha...

Page 6: ...T INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PER SONAL PROPERTY OR THE JLG PRODUCT Contact Product Safety and Reliability Department JLG Industries Inc 13224 Fountainhead Plaza Hagerstown MD 21742 USA or Your Local JLG Office See addresses on inside of manual cover In USA Toll Free 877 JLG SAFE 877 554 7233 Outside USA Phone 240 420 2661 Fax 301 745 37...

Page 7: ...inal Issue A September 22 2016 Revision B May 23 2017 Revision C March 23 2018 Revision D May 30 2018 Revision E June 29 2018 Revised Covers Prop 65 Revision F November 5 2018 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 8: ...1 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Pre Start Inspection 2 8 Daily Walk Around Inspection 2 9 Function Check 2 13 SkyGuard Function Test 2 14 SECTION 3 MACHINE CONTROLS AND INDICATORS 3 1 GENERAL 3 1 3 2 CONTROLS AND INDICATORS 3 1 Ground Control Console 3 2 Ground Control Indicator Panel 3 8 Ground Control Console Display Gauge Machines using Diesel Exhaust Fluid DEF 3 11 Platform Co...

Page 9: ...XLES 4 23 4 9 PLATFORM 4 24 Platform Level Adjustment 4 24 Platform Rotation 4 24 4 10 BOOM 4 24 Swinging the Boom 4 25 Raising and Lowering the Boom 4 25 Telescoping the Boom 4 26 Swinging the Jib 4 26 4 11 FUNCTION SPEED CONTROL 4 26 4 12 MACHINE SAFETY SYSTEM OVERRIDE MSSO CE ONLY 4 26 4 13 SKYGUARD OPERATION 4 27 SkyGuard 4 27 SkyGuard SkyLine 4 27 SkyGuard SkyEye 4 28 SkyGuard Function Table ...

Page 10: ...TIC REDUCTION SCR CLEANING 5 26 SECTION 6 EMERGENCY PROCEDURES 6 1 GENERAL 6 1 6 2 INCIDENT NOTIFICATION 6 1 6 3 EMERGENCY OPERATION 6 1 Operator Unable to Control Machine 6 1 Platform or Boom Caught Overhead or Boom Movement Prevented by Boom Control System 6 2 6 4 EMERGENCY TOWING PROCEDURES 6 2 6 5 MACHINE SAFETY SYSTEM OVERRIDE MSSO CE ONLY 6 3 SECTION 7 ACCESSORIES 7 1 SKYPOWER 7 3 Generator ...

Page 11: ...ATOR MAINTENANCE 8 1 INTRODUCTION 8 1 8 2 OPERATING SPECIFICATIONS AND PERFORMANCE DATA 8 1 Operating Specifications 8 1 Dimensional Data 8 2 Capacities 8 3 Tires 8 3 Engine Data 8 4 Major Component Weights 8 4 Hydraulic Oil 8 5 8 3 MAINTENANCE AND LUBRICATION 8 13 8 4 TIRES WHEELS 8 22 Tire Damage 8 22 Tire Replacement 8 22 Wheel Replacement 8 23 Wheel Installation 8 23 8 4 SUPPLEMENTAL INFORMATI...

Page 12: ...ub 4 29 4 8 Lifting and Tie Down Chart 4 32 4 9 Decal Location Sheet 1 of 14 4 33 4 10 Decal Location Sheet 2 of 14 4 34 4 11 Decal Location Sheet 3 of 14 4 35 4 12 Decal Location Sheet 4 of 14 4 36 4 13 Decal Location Sheet 5 of 14 4 37 4 14 Decal Location Sheet 6 of 14 4 38 4 15 Decal Location Sheet 7 of 14 4 39 4 16 Decal Location Sheet 8 of 14 4 40 4 17 Decal Location Sheet 9 of 14 4 41 4 18 D...

Page 13: ...Unknown Screen 5 25 5 24 SCR Cleaning Screen Sheet 1 of 2 5 27 5 25 SCR Cleaning Screen Sheet 2 of 2 5 28 7 1 SkyWelder Sheet 1 of 2 7 5 7 2 SkyWelder Sheet 2 of 2 7 6 7 3 Soft Touch 7 9 7 4 Bolt On External Fall Arrest Cable Tension 7 16 7 5 Bolt On External Fall Arrest System 7 17 8 1 Engine Operating Temperature Specifications 8 9 8 2 Hydraulic Oil Operation Chart Sheet 1 of 2 8 10 8 3 Hydrauli...

Page 14: ...ications for SkyGlazier 7 11 7 5 Plasma Cutter Characteristics 7 12 8 1 Operating Specifications 8 1 8 2 Dimensional Data 8 2 8 3 Capacities 8 3 8 4 Tire Specifications 8 3 8 5 Engine Data Deutz TD 3 6L 8 4 8 6 Critical Stability Weights 8 4 8 7 Hydraulic Oil 8 5 8 8 Mobilfluid 424 Specs 8 5 8 9 Mobil DTE 10 Excel 32 Specs 8 6 8 10 UCon Hydrolube HP 5046 8 6 8 11 Mobil EAL H 46 Specs 8 7 8 12 Mobi...

Page 15: ...viii 3121734 LIST OF TABLES TABLE NUMBER TITLE PAGE TABLE NUMBER TITLE PAGE This Page Left Blank Intentionally T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 16: ...n of the machine has been completed under the supervision of an experienced and quali fied operator This section contains the responsibilities of the owner user oper ator lessor and lessee concerning safety training inspection maintenance application and operation If there are any ques tions with regard to safety training inspection maintenance application and operation please contact JLG Industri...

Page 17: ...ain to your utilization and application of the machine Workplace Inspection Precautions to avoid all hazards in the work area must be taken by the user before and during operation of the machine Do not operate or raise the platform from a position on trucks trailers railway cars floating vessels scaffolds or other equip ment unless the application is approved in writing by JLG Before operation che...

Page 18: ...r slippery substances from footwear and plat form floor 1 3 OPERATION General Machine operation requires your full attention Bring the machine to a full stop before using any device i e cell phones two way radios etc that will distract your attention from safely operating the machine Do not use the machine for any purpose other than position ing personnel their tools and equipment Before operation...

Page 19: ...ce of drugs or alcohol or who are subject to seizures dizziness or loss of physical control must not operate this machine Hydraulic cylinders are subject to thermal expansion and con traction This may result in changes to the boom and or plat form position while the machine is stationary Factors affecting thermal movement can include the length of time the machine will remain stationary hydraulic ...

Page 20: ... all times Never position ladders boxes steps planks or similar items on unit to provide additional reach for any purpose Keep oil mud and slippery substances cleaned from footwear and the platform floor Electrocution Hazards This machine is not insulated and does not provide protection from contact or proximity to electrical current T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 21: ...ir equip ment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less Table 1 1 Minimum Approach Distances M A D Voltage Range Phase to Phase MINIMUM APPROACH DISTANCE in Feet Meters 0to50KV 10 3 Over50KVto200KV 15 5 Over200KVto350KV 20 6 Over350KVto500KV 25 8 Over500KVto750KV 35 11 Over750KVto1000KV 45 1...

Page 22: ...work practices near energized equipment DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTH ERWISE Tipping Hazards The user must be familiar with the surface before driving Do not exceed the allowable sideslope and grade while driving Do not elevate platform or drive with platform elevated while on or near a sloping ...

Page 23: ...achine Use cranes forklift trucks or other appropriate equipment to stabilize machine Do not operate the machine when wind conditions including gusts may exceed 28 mph 12 5 m s Factors affecting wind speed are platform elevation surrounding structures local weather events and approaching storms Refer to Table 1 2 Beaufort scale For Reference Only or use other means to monitor wind conditions Wind ...

Page 24: ...e 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0 10 7 Freshbreeze Smallertreessway 6 25 31 10 8 13 8 Strongbreeze Largebranchesinmotion Flagswavingnearhorizontal Umbrellause becomesdifficult 7 32 38 13 9 17 1 NearGale ModerateGale Wholetreesinmotion Effortneededtowalkagainstthewind 8 39 4...

Page 25: ...cording to conditions of ground surface congestion visibility slope location of personnel and other factors which may cause collision or injury to personnel Be aware of stopping distances in all drive speeds When driv ing in high speed switch to low speed before stopping Travel grades in low speed only Do not use high speed drive in restricted or close quarters or when driving in reverse Exercise ...

Page 26: ...inserted at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid possible injury to personnel or damage to the machine or property A maintenance program must be established by a qualified person and must be followed to ensure that the machine is safe Maintenance Haza...

Page 27: ...round for welding When performing welding or metal cutting operations pre cautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter Do not refuel the machine with the engine running Use only approved non flammable cleaning solvents Do not replace items critical to stability such as batteries or solid tires with items of different weight or specification D...

Page 28: ...ways wear hand eye and face protection when servicing batteries Ensure that battery acid does not come in contact with skin or clothing BATTERY FLUID IS HIGHLY CORROSIVE AVOID CONTACT WITH SKIN AND CLOTHING AT ALL TIMES IMMEDIATELY RINSE ANY CONTACTED AREA WITH CLEAN WATER AND SEEK MEDICAL ATTENTION Charge batteries only in a well ventilated area Avoid overfilling the battery fluid level Add disti...

Page 29: ...SECTION 1 SAFETY PRECAUTIONS 1 14 3121734 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 30: ...ns 4 Use of approved fall protection device 5 Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunc tion 6 The safest means to operate the machine where overhead obstructions other moving equipment and obstacles depressions holes or drop offs exist 7 Means to avoid the hazards of unprotected electrical con ductors 8 Specific job requirements or...

Page 31: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

Page 32: ...rial work platforms The fre quency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environ ment if the machine is used with increased frequency or if the machine is used in a severe manner JLG INDUSTRIES INC RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE ...

Page 33: ...r3monthsor150hours whichevercomesfirst or Outofserviceforaperiodofmorethan3months or Purchasedused Owner Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManual andapplicableJLGinspectionform AnnualMachineInspection SeeNote Annually nolaterthan13monthsfromthedateofprior inspection Owner Dealer orUser FactoryTrained ServiceTechnician Recommended ServiceandMaintenanceManual andapplicableJLGin...

Page 34: ...34 Figure 2 1 Basic Nomenclature Sheet 1 of 4 1 Platform 2 Jib 3 MainBoomFlySection 4 MainBoomMidSection 5 MainBoomBaseSection 6 TowerBoomFlySection 7 TowerBoomMidSection 8 TowerBoomBaseSection 9 Turntable 10 Chassis T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 35: ...ION 3121734 2 5 Figure 2 2 Basic Nomenclature Sheet 2 of 4 11 MainBoomMidSection 12 MainBoomBaseSection 13 MainBoomPowertrack 14 LiftCylinderAssembly 15 Link 16 TowerBoomFlySection 17 TowerBoomPowertrack T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 36: ...121734 Figure 2 3 Basic Nomenclature Sheet 3 of 4 18 PlatformControlConsole 19 LCDDisplay 20 Footswitch 21 Jib 22 JibLiftCylinder 23 JibRotator 24 MainBoomFlySection 25 SkyGuard IfEquipped 26 CrossRail IfEquipped T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 37: ... PREPARATION AND INSPECTION 3121734 2 7 Figure 2 4 Basic Nomenclature Sheet 4 of 4 27 TireandWheel 28 Axle 29 Frame 30 DriveHub 31 SwingBearing 32 AxleExtendCylinder 33 DriveMotor T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 38: ...ly Walk Around Inspection Perform as instructed 6 Battery Charge as required 7 Fuel Combustion Engine Powered Machines Add the proper fuel as necessary 8 Engine Oil Supply Ensure the engine oil level is at the Full mark on the dipstick and the filler cap is secure 9 Hydraulic Oil Check the hydraulic oil level Ensure hydrau lic oil is added as required 10 Accessories Attachments Refer to the Access...

Page 39: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 3121734 2 9 Daily Walk Around Inspection T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 40: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 10 3121734 16 1 13 9 9 14 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 41: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 3121734 2 11 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 42: ... Boom Sections Turntable See Inspection Note 4 Swing Drive No evidence of damage 5 Wheel Tire Assemblies Properly secured no missing lug bolts Inspect for worn tread cuts tears or other discrepan cies Inspect wheels for damage and corrosion 6 Drive Motor Brake and Hub No evidence of leakage 7 Hood Assemblies See Inspection Note 8 Auxiliary Hydraulic Pump See Inspection Note 9 All Hydraulic Cylinde...

Page 43: ...E AND HAVE WIRE ROPES INSPECTED SERVICED BY A QUALIFIED JLG MECHANIC LOOSE OR MISADJUSTED WIRE ROPES COULD RESULT IN SERIOUS INJURY OR DEATH 2 From the platform control console a Ensure that the control console is firmly secured in the proper location b Check that all guards protecting the switches or locks are in place c Operate all functions and ensure proper operation d Ensure that all machine ...

Page 44: ...n From the Platform Console in an area free from obstructions 1 Operate the telescope out function 2 Activate the SkyGuard sensor a SkyGuard Apply approximately 50 lb 222 Nm of force to yellow bar b SkyGuard SkyLine Press cable to break magnetic connection between the cable and right bracket c SkyGuard SkyEye Put arm or hand in path of sensor beam 3 Once the sensor has been activated verify the fo...

Page 45: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

Page 46: ...symbols and the correspond ing functions NOTE The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could arise The meaning of those symbols are explained below Indicates a potentially hazardous situation which if not corrected could result in serious injury or death This indicator will be red Indicates an abnormal operating condi...

Page 47: ...fety System Override MSSO CE Only NOTE The Function Enable switch must be held down in order to operate Main Boom Telescope Swing Main Lift Jib Lift Platform Level Override Platform Rotate and Tower Boom Lift functions 1 Indicator Panel The Indicator Panel contains indicator lights that signal problem conditions or functions operating during machine operation 2 Main Boom Telescope Provides extensi...

Page 48: ...elescope 3 JibSwing 4 JibLift 5 PlatformRotate 6 PlatformLevelingOverride 7 Power EmergencyStop 8 EngineStart AuxiliaryPowerSwitch FunctionEnable 9 DisplayGauge 10 Platform GroundSelect 11 NotUsed 12 Swing 13 TowerBoomLift 14 MainBoomLift 15 SelectiveCatalystReduction SCR IfEquipped 16 AirShutoffValve ASOV IfEquipped T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 49: ...icatorPanel 2 MainBoomTelescope 3 JibSwing 4 JibLift 5 PlatformRotate 6 PlatformLevelingOverride 7 Power EmergencyStop 8 EngineStart AuxiliaryPowerSwitch FunctionEnable 9 DisplayGauge 10 Platform GroundSelect 11 MachineSafetySystemOverride MSSO 12 Swing 13 TowerBoomLift 14 MainBoomLift 15 SelectiveCatalystReduction SCR IfEquipped T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 50: ... Leveling Override A three position switch allows the operator to adjust the automatic self leveling sys tem This switch is used to adjust platform level in situa tions such as ascending descending a grade NOTE Auxiliary power only works if the engine is not running Some functions operate in a different manner and at a slower than normal rate because of the reduced hydraulic flow WHEN USING AUXILI...

Page 51: ...ning the switch must be held DOWN to enable all boom controls 9 Display Gauge Registers engine hours fuel level if applica ble and Diagnostic Trouble Codes DTCs from both the JLG Control System and the engine control system NOTE With Platform Ground Select switch in the center position power is shut off to controls at both operating consoles 10 Platform Ground Select Switch A three position key op...

Page 52: ...4 Main Boom Lift Provides raising and lowering of the main boom 15 Selective Catalyst Reduction SCR Button If Equipped The Selective Catalyst Reduction SCR push button is used to initiate the Standstill Clean ing mode 16 Air Shutoff Valve ASOV If Equipped The red LED ASOV light indicates when the valve has been actuated T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 53: ...ervice Manual for instructions concerning the trouble codes and trouble code retrieval or is requesting a cleaning sequence Refer to Selective Catalytic Reduction in Section 4 The system distress indicator light will illuminate momen tarily when the key is positioned to the on position to act as a self test 3 Glow Plug Indicator Indicates the glow plugs are operating After turning on ignition wait...

Page 54: ...1 HighExhaustSystemTemperature HEST IfEquipped 2 EngineErrorIndicator 3 GlowPlugIndicator 4 AxlesSet 5 PlatformCapacity 6 PlatformOverload 7 BoomControlSystemWarning Figure 3 3 Ground Control Indicator Panel T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 55: ...es the platform is outside the oper ating area and operation of certain boom functions may be disabled i e lift tele scope Attempts to use the disabled func tions cause the indicator to flash and an alarm to sound Immediately return the platform to the ground If the indicator remains lit a boom control system fault or failure has been detected If a failure is discovered the system must be repaired...

Page 56: ... the JLG Control System and the engine control system During machine start up with no active DTCs in the control system the splash screen will show for 3 seconds and then switch to main screen If there is an active DTC while powering up the machine the splash screen will show for 3 seconds and then launch the Diagnostics Screen The indicator lamp will light when there is an active DTC in the Fault...

Page 57: ...gine Diagnostics Screen will show SPN Suspect Parameter Number FMI Failure Mode Identifier and Occurrence count information Engine SPN text is not scrollable If there is more than one engine trouble code the operator must exit from the Engine DTC Screen to see other SPN and FMI information Figure 3 5 Diagnostic Screen Figure 3 6 Engine Diagnostic Screen T o o r d e r g o t o D i s c o u n t E q u ...

Page 58: ...ND INDICATORS 3121734 3 13 Figure 3 7 Ground Control Console Display Gauge INDICATORLAMP ENGINEHOURS FUELLEVEL NAVIGATEFORWARDARROW NAVIGATIONBUTTONS NAVIGATEBACKARROW T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 59: ... Select The action of the steering system is opera tor selectable The center switch position gives conventional front wheel steering with the rear wheels unaffected This is for normal driving at maximum speeds The forward position is for crab steering When in this mode both front and rear axles steer in the same direction which allows the chassis to move sideways as it goes forward This can be use...

Page 60: ...Extend Retract 5 Horn 6 IndicatorPanel 7 BoomControlSelect 8 Power EmergencyStop 9 Start AuxiliaryPower 10 CapacitySelect 11 DriveOrientationOverride 12 Drive Steer 13 MainTelescope 14 Lights 15 JibLift 16 SoftTouch SkyGuardOverride 17 JibSwing 18 TowerBoomLift 19 SoftTouch SkyGuardIndicator 20 PlatformRotate 21 JibStowOverride 22 FunctionSpeedControl 23 MainLift Swing Figure 3 8 Platform Control ...

Page 61: ... retract the axles The axles can only be extended or retracted while the machine is being driven forward or reverse 5 Horn A push type HORN switch supplies electrical power to an audible warning device when pressed 6 Indicator Panel The LED Indicator Panel contains indicator lights that signal problem conditions or functions operating during machine operation Within about 2 seconds of pulling the ...

Page 62: ...e con trolled separately by the operator and the automatic platform leveling feature is active only during lift functions NOTE When positioned to Manual boom functions will be stopped when the envelope limits are reached When this occurs operate a different function or select the automatic position NOTE Depending upon the angle of the chassis and the angle of the boom swing left or swing right may...

Page 63: ... operating envelope with a 600 lb 272 kg for ANSI markets and 270 kg for CE and Australia markets capacity restriction or a 1000 lb 454 kg for ANSI markets and 450 kg for CE and Australia markets capacity restriction 11 Drive Orientation Override When the boom is swung over the rear tires or further in either direction the Drive Orien tation indicator will illuminate when the drive function is sel...

Page 64: ...released 12 Drive Steer Push forward to drive forward pull back to drive in reverse Steering is accomplished via a thumb activated rocker switch on the end of the steer handle 13 Main Telescope Provides extension and retraction of the main boom 14 Lights If Equipped Operates accessory light packages if the machine is so equipped 15 Jib Lift Provides raising and lowering of the jib T o o r d e r g ...

Page 65: ...e Sky guard system to be operated again allowing the operator to resume use of machine functions If equipped with both Soft Touch and SkyGuard the switch operates like described above and allows the opera tor to override the system that has experienced a cutout situation NOTE The Jib Swing function is not operable when the Capacity Select control is in the 1000 lb 454 kg for ANSI markets and 450 k...

Page 66: ...for transport 22 Function Speed Control This control affects the speed of main boom telescope jib telescope and jib lift Turning the knob all the way counterclockwise until it clicks puts drive main lift tower lift plat form rotate and swing into creep mode NOTE To operate the Main Boom Lift Swing joystick pull up on the locking ring below the handle NOTE The Main Boom Lift Swing joystick is sprin...

Page 67: ...ND RESTART THE MACHINE IF THE FAULT PERSISTS RETURN THE PLATFORM TO THE STOWED POSITION USING MANUAL LEV ELING AS REQUIRED AND HAVE LEVELING SYSTEM REPAIRED 2 AC Generator If Equipped Indicates the generator is in operation 3 Platform Overload Indicator If Equipped Indicates the platform has been over loaded 4 Platform Capacity Indicator Indicates the maximum platform capacity selected for the pla...

Page 68: ...Overload 4 PlatformCapacity 5 TiltAlarmWarning 6 GlowPlug 7 Enable 8 FuelLevel 9 CreepSpeed 10 SystemDistress 11 WireRopeService 12 DriveOrientation 13 AxlesSet 14 BoomControlSystemWarning Figure 3 9 Platform Control Indicator Panel T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 69: ...ootswitch Enable Indicator TO AVOID SERIOUS INJURY DO NOT REMOVE MODIFY OR DISABLE THE FOOTSWITCH BY BLOCKING OR ANY OTHER MEANS FOOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHEN SWITCH ONLY OPERATES WITHIN LAST 1 4 OF TRAVEL TOP OR BOTTOM To operate any function the footswitch must be depressed and the function selected within seven seconds The enable indicator shows that the controls are en...

Page 70: ...be on continu ously if the operator selects creep speed 10 System Distress Indicator The light indicates that the JLG Control System has detected an abnormal condi tion and a Diagnostic Trouble Code has been set in the system memory Refer to the Service Manual for instructions concerning the trouble codes and trouble code retrieval The system distress indicator light will illuminate for 2 3 sec on...

Page 71: ... are extending or retracting and be on solid when fully extended The light will go out when the axles are fully retracted 14 Boom Control System Warning Indicator Indicates the platform is outside the oper ating area and operation of certain boom functions may be disabled i e lift tele scope Attempts to use the disabled func tions cause the indicator to flash and an alarm to sound Immediately retu...

Page 72: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

Page 73: ...t and Swing and are to be used in an emergency to lower the platform to the ground should the operator in the platform be unable to do so 4 2 HYDRAULIC SYSTEM WARM UP The control system monitors the hydraulic system in extremely cold temperatures and provides optimal performance by auto matically limiting the function speeds of the high demand func tions The warm up mode automatically shuts off wh...

Page 74: ...irements of the machine The main boom must be controlled in maximum angle and minimum angle to avoid entering a position that could compromise back ward stability and avoid main boom to tower boom interference The main boom envelope does not change based on tower boom angle The tower boom must be controlled by permitting only specific combinations of tower length and tower angle to avoid entering ...

Page 75: ...ele scope in swing drive and steer The restricted functions due to forward tower envelope viola tions are disallowing automatic tower lift up with tower lift up commands automatic tower telescope in with tower lift down commands main lift up and down main telescope out jib swing drive and steer The restricted functions due to main boom envelope violations related to forward reach are disallowing m...

Page 76: ...ts the control system will maintain the angle of the main boom relative to gravity read at the start of the tower lift command or as read at the conclusion of main lift during combined tower and main lift commands Slow Down System To reduce the machine dynamics and improve operator control the control system uses the envelope control sensors to slow down the tower lift up and tower lift down at th...

Page 77: ... When the tower is below the tower transport angle and the main boom is greater than 8 with respect to gravity the angle of the main boom is controlled When the tower is above the tower transport angle the angle of the tower is controlled regardless of main boom control select switch selection Controlled boom angle is disabled with any envelope violation or fault and can be turned off with the man...

Page 78: ...b 272 kg for ANSI markets and 270 kg for CE and Australia markets capacity restriction envelope or a 1000 lb 454 kg for ANSI markets and 450 kg for CE and Australia markets capacity restriction envelope The operator selects the desired capacity restriction by positioning the Capacity Select switch on the platform console The Capacity Indicator shows the capacity selected and both capacity lights w...

Page 79: ...BOOM AT68DEGREES JIBHORIZONTAL MACHINEWILL TIPOVER INTHIS DIRECTIONIFOVERLOADEDOR OPERATEDONAN OUT OF LEVELSURFACE MAINBOOMHORIZONTAL 600LB CAPACITY EXTENDED833 6 21174MM 1000LB CAPACITY EXTENDED738 4 18757MM TOWERBOOM FULLYELEVATED T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 80: ...ity MAIN BOOM FULLY RETRACTED ELEVATED 75 DEGREES MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED ON AN OUT OF LEVEL SURFACE JIB FULLY ELEVATED PLATFORM ROTATED 90 DEGREES TOWER BOOM FULLY LOWERED RETRACTED T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 81: ...ns NOTE Initial starting should always be per formed from the Ground Control con sole Starting Procedure IF ENGINE FAILS TO START PROMPTLY DO NOT CRANK FOR AN EXTENDED TIME SHOULD ENGINE FAIL TO START AGAIN ALLOW STARTER TO COOL OFF FOR 2 3 MIN UTES IF ENGINE FAILS AFTER SEVERAL ATTEMPTS REFER TO ENGINE MAINTENANCE MANUAL NOTE After turning on ignition operator must wait until glow plug indicator ...

Page 82: ...until engine starts NOTE Footswitch must be in released up position before starter will operate If starter operates with footswitch in the depressed position DO NOT OPERATE MACHINE Shutdown Procedure IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN DETERMINE THE CAUSE AND CORRECT IT BEFORE RESTARTING THE ENGINE 1 Remove all load and allow engine to operate at low speed for 3 5 minutes this ...

Page 83: ... located under hood to the left of the ground control panel look for test decal 3 At the ground control panel select any function and activate until valve actuates at test RPM of 1500 Once valve actuates engine will stop 4 Turn ignition to OFF 5 Visually inspect valve to ensure it appears in good condition 6 Reset valve by rotating valve handle to the Open position NOTE The handle cannot be turned...

Page 84: ...o machine setup Setup options are as follows Engine One Restart When the engine shuts down the operator will be permitted to cycle power and restart the engine once with approximately 2 minutes of run time After the 2 minute run time is complete or if the engine is shut down by the operator prior to the completion of the 2 minute run time it cannot be restarted until fuel is added to the tank Engi...

Page 85: ...dow for example if the system detects crystallization in the DEF solution Mainte nance Standstill Cleaning is cleaning requested by the engine on the regular maintenance interval NOTE The system will reset the maintenance interval back to 0 hours after Standstill or Maintenance Standstill cleaning events are performed Standstill Cleaning The following conditions must be met to perform Standstill C...

Page 86: ...process will begin and last for approxi mately 30 to 60 minutes The following screen will show that the process has begun and includes a status bar that indi cates the progress of the cleaning process T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 87: ...y one of two methods by using the Analyzer or SCR button on the Ground Console All the same conditions as outlined under Standstill Cleaning must be met Cancelling Maintenance Standstill Maintenance Standstill Cleaning will be stopped immediately if The Platform Ground Select switch is switched from Ground to Platform mode Any function switch is enabled to perform a boom func tion The Engine is po...

Page 88: ...le causes of an Unsuccessful Clean ing Event are Engine is not warmed up DEF tank is frozen Machine functions operated during cleaning event in progress Other engine faults are active The Indicator Gauge will display the Regen Failed screen as shown If the cleaning event has failed it must be repeated T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 89: ...and1000hours clean ingcyclecanbeinitiatedwithJLG analyzer 500 1000 1 Standstill Required 1000 1100 0 5Hz None Enginecoolanttemperaturemust be 40 CandDEFmustbethawed beforecleaningcanbeinitiated 2 Warning Level 1100 1125 Continuous 0 5Hz Machineplacedin CreepandDTC active 3 ShutOff Level 1125 Blinking 3Hz IdleLock Boom FunctionsLocked OutandTrappedin Transport ContactDeutzDealer T o o r d e r g o t...

Page 90: ...te NormalOperation NoCrystallization Detected None CrystallizationDetected StandstillRequired 0 5 SCRSwitch orAnalyzer 0 5Hz None CrystallizationDetected WarningLevel1 5 600 SCRSwitch orAnalyzer Continuous 0 5Hz Machineplacedin CreepandDTC active CrystallizationDetected ShutOffLevel 600 ContactDeutz Dealer Blinking 3Hz IdleLock Boom FunctionsLocked OutandTrappedin Transport T o o r d e r g o t o D...

Page 91: ...VEL CONTROL OR TIP OVER DO NOT DRIVE MACHINE ON GRADES EXCEEDING THOSE SPECIFIED IN THE OPERATING SPECIFICATIONS SECTION OF THIS MANUAL DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 5 DEGREES USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN THE PLATFORM IS ELEVATED BEFORE DRIVING LOCATE THE BLACK WHITE ORIENTATION ARROWS ON BOTH THE CHASSIS AND THE PLATFORM CONTROLS MOVE THE DRIVE CONTR...

Page 92: ...SECTION 4 MACHINE OPERATION 4 20 3121734 Figure 4 4 Grade and Side Slopes Sheet 1 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 93: ...SECTION 4 MACHINE OPERATION 3121734 4 21 Figure 4 5 Grade and Side Slopes Sheet 2 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 94: ...er in the opposite direction from the movement of the controls If the indicator is illuminated operate the Drive function in the following manner 1 Match the black and white direction arrows on both platform control console and the chassis to determine the direc tion the machine will travel 2 Push and release the Drive Orientation Over ride switch Within 3 seconds slowly move the Drive control tow...

Page 95: ...OVEMENT OF THE CONTROLS 4 7 STEERING Position thumb switch on Drive Steer controller to Right for steering right or to Left for steering left 4 8 EXTENDING THE AXLES NOTE The boom must be in the transport position to extend or retract the axles Transport position is defined as Tower boom angle 0 Tower boom length 4 100mm Main boom angle With tower in transport position 3 Main boom length 4 100mm T...

Page 96: ...Down Position the Platform Level control switch Up or Down and hold until the desired platform position is obtained Platform Rotation To rotate the platform to the left or right use the Platform Rotate control switch to select the direc tion and hold until desired position is reached 4 10 BOOM A RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLE WHICH LIGHTS WHEN THE CHASSIS IS ON AN EXCESSI...

Page 97: ...NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED REMOVE FOOT FROM FOOTSWITCH OR USE EMER GENCY STOP SWITCH TO STOP THE MACHINE Swinging the Boom To swing boom use Swing control to select Right or Left direction WHEN SWINGING THE BOOM MAKE SURE THERE IS AMPLE ROOM FOR THE BOOM TO CLEAR SURROUNDING WALLS PARTITIONS AND EQUIPMENT Raising and Lowering the Boom NOTE The lift function is not operable...

Page 98: ...s mode the jib swing function will allow the operator to center the jib again To swing the jib use the Jib Swing control to select Right or Left direction 4 11 FUNCTION SPEED CONTROL This control affects the speed of main boom telescope jib telescope and jib lift Turning the knob all the way counterclockwise until it clicks puts drive main lift platform rotate and swing into creep mode 4 12 MACHIN...

Page 99: ...itch are disengaged If the SkyGuard sensor remains activated after function reversal or cutout depress and hold the SkyGuard Override Switch to allow normal functions until the sensor is disengaged Consult the following illustrations to determine which type of SkyGuard the machine has Regardless of type SkyGuard func tion according to the SkyGuard Function Table does not change SkyGuard Approximat...

Page 100: ...r Lift Down Tower Tele In Boom Lift Up Boom Lift Down Boom Tele Out Boom Tele In Jib Lift Jib Swing Basket Level Basket Rotate R C R C R C C C C R C R C R C C C C C R IndicatesReversalisActivated C IndicatesCutoutisActivated DOS DriveOrientationSystem Enabled DOSNotEnabled machineisdrivingstraightwithoutsteering andanyotherhydraulicfunctionisactive Operatorisinitiatingcommand Controlsystemisinitia...

Page 101: ...D CAUSE SERIOUS INJURY OR DEATH MAXIMUM TOWING SPEED 5 M P H 8 K M H MAXIMUM TOWING GRADE 25 DO NOT TOW MACHINE WITH ENGINE OPERATING OR DRIVE HUBS ENGAGED 1 Retract lower and position boom in travel position lock turntable 2 Disconnect drive hubs by inverting disconnect cap 3 Reconnect the drive hubs by inverting the disconnect cap when towing is complete Figure 4 7 Drive Disconnect Hub T o o r d...

Page 102: ... protect instruction placards warning decals and operating controls from hostile environment 4 16 LIFTING AND TIE DOWN See Figure 4 8 Lifting 1 Refer to the Serial Number Plate refer to the Specifications section of this manual or weigh the individual unit to find out the Gross Vehicle Weight 2 Place the boom in the stowed position with the turntable locked 3 Remove all loose items from the machin...

Page 103: ... of adequate strength and attached to the designated tie down points 4 17 STOWING THE JIB FOR TRANSPORT 1 Place the boom in the stowed position with the axles retracted 2 Hold the Jib Swing control switch to the right until the plat form will no longer swing NOTE Automatic platform leveling is disabled when stowing the jib 3 Push and hold the Jib Stow Override switch until the jib and platform are...

Page 104: ... OPERATION 4 32 3121734 1001197350 C 8 4 2 54 m 9 8 2 95 m 18 0 5 50 m 23 6 7 16 m 16 2 4 94 m 39 8 12 10 m 10 1 3 08 m Figure 4 8 Lifting and Tie Down Chart T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 105: ...SECTION 4 MACHINE OPERATION 3121734 4 33 Figure 4 9 Decal Location Sheet 1 of 14 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 106: ...SECTION 4 MACHINE OPERATION 4 34 3121734 Figure 4 10 Decal Location Sheet 2 of 14 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 107: ...SECTION 4 MACHINE OPERATION 3121734 4 35 Figure 4 11 Decal Location Sheet 3 of 14 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 108: ...SECTION 4 MACHINE OPERATION 4 36 3121734 Figure 4 12 Decal Location Sheet 4 of 14 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 109: ...SECTION 4 MACHINE OPERATION 3121734 4 37 Figure 4 13 Decal Location Sheet 5 of 14 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 110: ...SECTION 4 MACHINE OPERATION 4 38 3121734 Figure 4 14 Decal Location Sheet 6 of 14 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 111: ...SECTION 4 MACHINE OPERATION 3121734 4 39 Figure 4 15 Decal Location Sheet 7 of 14 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 112: ...SECTION 4 MACHINE OPERATION 4 40 3121734 Figure 4 16 Decal Location Sheet 8 of 14 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 113: ...SECTION 4 MACHINE OPERATION 3121734 4 41 Figure 4 17 Decal Location Sheet 9 of 14 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 114: ...SECTION 4 MACHINE OPERATION 4 42 3121734 Figure 4 18 Decal Location Sheet 10 of 14 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 115: ...SECTION 4 MACHINE OPERATION 3121734 4 43 Figure 4 19 Decal Location Sheet 11 of 14 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 116: ...SECTION 4 MACHINE OPERATION 4 44 3121734 Figure 4 20 Decal Location Sheet 12 of 14 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 117: ...SECTION 4 MACHINE OPERATION 3121734 4 45 Figure 4 21 Decal Location Sheet 13 of 14 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 118: ...SECTION 4 MACHINE OPERATION 4 46 3121734 Figure 4 22 Decal Location Sheet 14 of 14 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 119: ... 1702631 1702631 1702631 1702631 1702631 1702631 7 1702773 1702773 1702773 1702773 1702773 1702773 1702773 1702773 1702773 8 1702774 1702774 1702774 1702774 1702774 1702774 1702774 1702774 1702774 9 1702868 1704000 1705969 1001116846 1705967 1704001 10 1703797 1703924 1705921 1703927 1703925 1705895 1703923 1703926 1705921 11 1703804 1703948 1703951 1703949 1705898 1703947 1703950 12 1703805 17039...

Page 120: ...5 1705906 1705511 1705493 25 1705511 1705511 1705511 1705511 1705511 1705511 1705511 1705511 1705511 26 27 1705864 1705864 1705864 1705864 1705864 1705864 1705864 1705864 1705864 28 1705865 1705865 1705865 1705865 1705865 1705865 1705865 1705865 1705865 29 1705868 1705868 1705868 1705868 1705868 1705868 1705868 1705868 30 1706948 1706948 1706948 1706948 1706948 1706948 1706948 1001126870 31 325234...

Page 121: ...707 43 1001204096 1001204096 1001204096 1001204096 1001204096 1001204096 1001204096 44 1001209561 1001209561 1001209561 1001209561 1001209561 1001209561 1001209561 1001209561 1001209561 45 1001209896 1001209896 1001209896 1001209896 1001209896 1001209896 1001209896 1001209896 1001209896 46 1705515 47 1701518 1701518 48 1001189882 1001189882 49 1001112551 50 1001211904 1001211904 1001211904 1001211...

Page 122: ...l Legend Item ANSI 1001197316 D French English 1001197318 D CE 1001197319 H Korean 1001197320 D Chinese 1001197321 D Portuguese 1001197322 D English Spanish 1001197323 D Japan 1001197324 D Australia 1001197325 H T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 123: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

Page 124: ...ay panel to assist the operator by supplying additional information during the operation of the machine It is NOT a substitute for the Operation and Safety Man ual nor is it a replacement for thorough operational knowledge of the machine Figure 5 1 LCD Panel T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 125: ...ar a full body harness with a lan yard attached to an authorized lanyard anchorage point a reminder for the operator to read and understand the Operation and Safety Manual and a reminder for the operator to select the desired capacity range of the machine Each reminder screen will show for 3 seconds Figure 5 2 Boot Up Splash Screen Figure 5 3 Manual Screen T o o r d e r g o t o D i s c o u n t E q...

Page 126: ...SECTION 5 LCD DISPLAY PANEL 3121734 5 3 Figure 5 4 Lanyard Screen Figure 5 5 Select Capacity Zone Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 127: ...reen will appear The Machine Operating Screen consists of different images and trays Each tray provides different machine informa tion 0 0 RPM Figure 5 6 Machine Operating Screen DTCTray Console Tray Icons Tray MachineStatus Tray RefertoSection5 18 IfEquipped T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 128: ...gray console arrows shown in the examples in this section may be different depending upon machine setup and specific operating conditions Icons Tray The Icons Tray shows engine RPM plus Creep and Super Creep modes The RPM level is represented in bars Machine Status Tray The Machine Status Tray is used to display different images based on the machine status These include Key Switch Ground Mode CAN ...

Page 129: ...3121734 5 4 KEYSWITCH IN GROUND MODE If the keyswitch is set to ground mode the display shows the Key Switch in Ground Mode Image Figure 5 7 Keyswitch In Ground Mode Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 130: ...o function speed restriction a gray snail is shown If the machine is in Creep Mode a green snail icon is shown If the machine is in Super Creep Mode the green snail icon will flash Figure 5 8 Function Speed Icons T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 131: ...the display will show a CAN Communication lost until the communications are reset NOTE There is no way to get the active DTCs so the previously active DTCs will be scrolling along with the CAN Bus Communication lost DTC This DTC needs to be cleared in order for the communi cations to reset Figure 5 9 CAN Bus Lost Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 132: ...OT OUT When the footswitch is pressed and the control system senses a Take Foot Out DTC the displays shows the Take Foot Out image in the machine status tray Figure 5 10 Take Foot Out Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 133: ...tes the machine without putting his foot on switch Put Foot In DTC becomes active after timeout When put foot in DTC is active the display shows Put Foot In image in the machine status tray Figure 5 11 Put Foot In Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 134: ...hen the BCS Lamp is ON the display shows a red octagon image in the machine status tray indicating a potentially hazardous situation The DTCs that triggered this BCS Lamp will be scrolled in the DTC tray NOTE The available controls will be different among the different DTCs The image below is ONLY for envelope violation T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 135: ...SECTION 5 LCD DISPLAY PANEL 5 12 3121734 Figure 5 12 BCS Lamp Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 136: ...es a loose or broken wire rope the Wire Rope Service lamp on the platform panel is lit When the lamp is lit the display shows a red octagon wire rope service indi cator in the machine status tray Figure 5 13 Wire Rope Service Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 137: ...es a DTC with the platform level the platform level lamp is lit on the platform console When this lamp is lit the display shows a red octagon platform level DTC indicator in the machine status tray Figure 5 14 Level System DTC Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 138: ...PLATFORM OVERLOAD When the boom control system senses that the platform is over loaded the Platform Overload indicator on the platform console will be lit Figure 5 15 Overload DTC Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 139: ...ib con figuration i e if the operator is in Unrestricted mode with the jib completely telescoped out and changes the capacity to Restricted mode the capacity mode indicator icon will flash in the Machine Status tray every second Figure 5 16 Capacity Mode Error Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 140: ... retracted regardless of engine state the dis play shows the following screen The Axles Retracted image is shown on the left side of the display or machine status tray This image will be shown until the axles are extended Figure 5 17 Axles Retracted Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 141: ...he first time meaning previous state is retracted and current state is extended regardless of the Engine state the Axles Extended image will show up on the machine status tray for first 3 seconds Figure 5 18 Axles Extended Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 142: ...ator to extend the axles so the boom can be raised Axles In Transient State When the operator is extending or retracting the axles the Axles In Transient State screen will show and the arrows showing axle travel direction will flash When the axles are not fully extended or retracted and no axle functions are selected the green arrows will show steadily Figure 5 19 Axles In Transient State Screen T...

Page 143: ... TILTED MODE When the control system senses the chassis is on an excessive slope the display will show the Machine Tilted image in the machine status tray Figure 5 20 Machine Tilted Mode Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 144: ...the machine When the control system senses that the axles are fully extended the selected envelope shows up on the machine status tray The display shows animated boom length and boom angle information along with the envelope Boom movement is proportional to the envelope bound aries Platform location is always shown at the end of the boom Mode Boom Platform Envelope Color Unrestricted Orange Black ...

Page 145: ...SECTION 5 LCD DISPLAY PANEL 5 22 3121734 0 0 RPM Figure 5 21 Unrestricted Mode Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 146: ...SECTION 5 LCD DISPLAY PANEL 3121734 5 23 0 0 RPM Figure 5 22 Restricted Mode Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 147: ...ed for then the envelope will shrink further to show that the new envelope Display shows animated boom length and boom angle information along with the new envelope Boom movement is proportional to envelope boundaries Platform location is always at the end of the boom Example 4 Restricted mode with envelope tilt condition When on the Restricted envelope screen if the operator experiences a tilt co...

Page 148: ...wered up the control system checks the model of the machine and if the model is neither 1500AJP 1500SJ nor 1850SJ the display will show the Machine Model Unknown image on the machine status tray Figure 5 23 Machine Model Unknown Screen T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 149: ...r more information The SCR Cleaning Icon will display when JLG Control System requests cleaning Crystallization is detected The machine is in cleaning mode Cleaning process has failed The High Exhaust System Temperature HEST will show in the icons tray when exhaust temperature reaches 1022 F 550 C degrees The Diesel Exhaust Fluid DEF icon displays the level of fluid in the DEF tank in 1 increments...

Page 150: ...SECTION 5 LCD DISPLAY PANEL 3121734 5 27 Figure 5 24 SCR Cleaning Screen Sheet 1 of 2 SCRCleaningIcon SCRWarningIcon DEFLevel T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 151: ...ECTION 5 LCD DISPLAY PANEL 5 28 3121734 Figure 5 25 SCR Cleaning Screen Sheet 2 of 2 SCRCleaningIcon SCRWarningIcon DEFLevel HESTWarningIcon T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 152: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

Page 153: ...ranty consideration on that particular machine FOLLOWING ANY ACCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS THEN FROM THE PLATFORM CON TROLS DO NOT LIFT ABOVE 3 M 10 FT UNTIL YOU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED IF REQUIRED AND THAT ALL CONTROLS ARE OPERATING COR RECTLY 6 3 EMERGENCY OPERATION Operator Unable to Control Machine IF THE PLATFO...

Page 154: ...e machine 3 Use cranes forklifts or other equipment to stabilize motion of the machine to prevent a tip over as required 4 From the ground controls use the Auxiliary Power System to carefully free the platform or boom from the object 5 Once clear restart the machine and return the platform to a safe position 6 Inspect the machine for damage If the machine is damaged or does not operate properly tu...

Page 155: ...l flash and a fault code is set in the JLG Control System which must be reset by a qualified JLG Service Technician NOTE No functional checks of the MSSO system are necessary The JLG Control system will set a Diagnostic Trouble Code if the control switch is faulty To operate the MSSO 1 From the ground control console place the Platform Ground Select switch in the Ground position 2 Pull out the Pow...

Page 156: ...SECTION 6 EMERGENCY PROCEDURES 6 4 3121734 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 157: ...rket ANSI USA Only ANSI CSA CE AUS Japan China SkyPower 7500W SkyPower 4000W SkyWelder PipeRack SoftTouch SkyGlazier SkyCutter FallArrestPlatform 36x96 FallArrestPlatform 36x72 Bolt OnExternalFallArrest 36x96 Bolt OnExternalFallArrest 36x72 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 158: ...cks PlatfmMTR 4 Platfm SkyGlazier SkyGlazier Glasspaneltray SkyPower PipeJacks Racks SoftTouch PlatfmMeshtoTopRail 4 Platfm SkyWelder SkyCutter SkyCutter Plasmacutter SkyPower SkyWelder SoftTouch PlatfmMTR PipeJacks Racks 4 Platfm SkyGlazier PipeJacks Racks SkyPower PlatfmMMR PlatfmMTR Soft Touch SkyWelder SkyCutter SkyGlazier Note1 Anynon Sky accessory notlistedunder INCOMPATIBLEWITH arecompatibl...

Page 159: ...able to the generator The generator supplies power when running at the specified speed with the power switch on switch is located on platform A three pole 30 Amp circuit breaker protects the generator from overload Generator Output ANSI Specs 240V 60Hz 3 Phase 7 5kW and 240V 120V 60Hz Single Phase 6kW CE Specs 3 phase 240 volt 7 5kw 18 3 amps 1 0 pf 1 phase 240 volt 6 0kw 26 amps 1 0 pf 1 phase 12...

Page 160: ...nspection Ensure generator is secure check condition of belt and wiring Operation Start engine turn on generator begin using 7 2 SKYWELDER The welder is capable of TIG and Stick welding and is capable at producing 200 Amps at 100 duty cycle or 250 Amps at 50 duty cycle Welding Accessories The platform will provide provisions for storing 12 ft welding leads consisting of a clamp and a stinger A fir...

Page 161: ...SECTION 7 ACCESSORIES 3121734 7 5 FIRE EXTINGUISHER WELD LEADS WELDER SUPPORT WELDER Figure 7 1 SkyWelder Sheet 1 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 162: ... REMOVE COVER TO SELECT VOLTAGE VOLTAGE TO BE SET AT 220 230 VAC AMPERAGE ADJUSTMENT CONTROL 5 250 AMPS WELD PROCESS SELECTOR SWITCH OVERTEMP LIGHT OUTPUT LIGHT ON OFF SWITCH Figure 7 2 SkyWelder Sheet 2 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 163: ...larity of leads Use proper welding apparel Use correct rod size and current settings Do not use electrical cords without ground Do not use electrical tools in water Table 7 3 Welding Characteristics Welding Mode Input Power Rated Output Welding Amperage Range MaximumOpen Circuit Voltage Amps Input At Rated Load Output 50 60 Hz 230 V 460 V 575 V KVA KW Stick SMAW TIG GTAW 3 Phase 280Ampat31 2V 35 D...

Page 164: ...nder an electrical load 7 3 PIPE RACK Pipe Racks provide a means of storage of pipe or conduit inside the platform to help prevent rail damage and optimize platform utility Pipe Racks reduce clutter and optimize available platform capacity REDUCE PLATFORM CAPACITY BY 100 LBS 45 5 KG MAXIMUM LOAD IN THE RACKS IS 180 LBS 82 KG EVENLY DISTRIBUTED BETWEEN THE TWO RACKS WEIGHT IN RACKS PLUS WEIGHT IN P...

Page 165: ...IDE SWITCH OVERRIDE INDICATOR LIGHT RAIL BUMPER LIMIT SWITCH SOFT TOUCH RAIL BUMPER SOFT TOUCH FRAME LIMIT SWITCH Figure 7 3 Soft Touch NOTE Platform shown in phantom for clarity T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 166: ...URED WITH LOAD STRAP DO NOT OVERLOAD TRAY OR PLATFORM TOTAL MACHINE CAPACITY IS REDUCED WHEN TRAY IS INSTALLED WITH THE SKYGLAZIER INSTALLED THE ORIGINAL PLATFORM CAPACITY RATINGS ARE REDUCED AS SHOWN IN TABLE 7 4 SPECIFICATIONS FOR SKYGLAZIER DO NOT EXCEED THE NEW PLATFORM CAPACITY RATING REFER TO CAPACITY DECAL LOCATED ON TRAY AN INCREASE OF THE AREA EXPOSED TO THE WIND WILL DECREASE STABILITY L...

Page 167: ...SkyGlazier Manua l Force Wind Rating ANSI 1000lb 454kg 500lb 227kg 250lb 113kg 90lb 400N 20mph 9m s ANSI 500lb 227kg 250lb 113kg 150lb 68kg 45lb 200N 20mph 9m s CE Aus 1000lb 450kg 500lb 230kg 250lb 110kg 90lb 400N 28mph 12 5m s CE Aus 500lb 230 250lb 110kg 150lb 70kg 45lb 200N 28mph 12 5m s Max Dimensionsofpanel 3 m2 32 sq ft TotalPlatformCapacityisdefinedasplatformcapacity traycapacity INSTALLIN...

Page 168: ...utput Amperes Input Rated Output 60 Hz Single Phase KVA KW Plasma Gas Plasma Gas Flow Pressure Rated Cutting Capacity 10 IPM Max OCV 120Volts 10 20A 27A 91VDC 20 DutyCycle 28 8max 0 30 3 4KVA 3 2KW AirorNitrogenOnly 90 120PSI 621 827kPa 4 5CFM 129L Min 60PSI 414kpa 3 8in 10mm 400VDC 120Volts 10 15A 20A 88VDC 35 DutyCycle 20 6max 0 30 2 5KVA 2 3KW 240Volts 10 27A 27A 91VDC 35 DutyCycle 13 9max 0 13...

Page 169: ...ut ground Do not use electrical tools in water Do not cut platform Do not ground through the platform Wear proper cutting apparel Do not drive machine while connecting external air gas sources Preparation and Inspection Connect ground clamp to metal being cut make sure there is a good ground connection begin cutting Operation Use output control to set cutting output Place control in gas air set po...

Page 170: ...HINE FUNCTIONS WHILE OUTSIDE OF PLATFORM BE CAREFUL WHEN ENTERING EXITING THE PLATFORM AT ELEVATION 7 8 BOLT ON EXTERNAL FALL ARREST The bolt on external fall arrest system is designed to provide a lan yard attach point while allowing the operator to access areas outside the platform Exit Enter the platform through the gate area only The system is designed for use by one person Personnel must use ...

Page 171: ... EXTERNAL FALL ARREST SYSTEM REQUIRES AN ANNUAL INSPECTION AND CERTI FICATION THE ANNUAL INSPECTION AND CERTIFICATION MUST BE PERFORMED BY A QUALIFIED PERSON OTHER THAN THE USER Inspection Before Use The external fall arrest system must be inspected before each use of the aerial work platform Replace components if there are any signs of wear or damage Before each use perform a visual inspection of...

Page 172: ...ng No cracks or signs of wear are acceptable Any signs of corrosion requires replacement Attaching Hardware Inspect all attaching hardware to ensure there are no missing components and hardware is properly tight ened Platform Rails No visible damage is acceptable NO GAP CORRECT GAP SHOWING INCORRECT Figure 7 4 Bolt On External Fall Arrest Cable Tension GAPSHOWING INCORRECT NOGAP CORRECT T o o r d ...

Page 173: ...17 I 8 7 1 2 3 4 6 9 5 Figure 7 5 Bolt On External Fall Arrest System 1 BellevilleWasher 2 Washer 3 HexNut 4 JamNut 5 LHBracket 6 AttachmentRing 7 Cable 8 RHBracket 9 Decal T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 174: ...SECTION 7 ACCESSORIES 7 18 3121734 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 175: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

Page 176: ...edule included in the Service and Maintenance Manual Other Publications Available Service and Maintenance Manual 3121735 Illustrated Parts Manual 3121736 8 2 OPERATING SPECIFICATIONS AND PERFORMANCE DATA Operating Specifications Table 8 1 Operating Specifications Capacity ANSI Unrestricted Restricted 600lbs 272kg 1000lbs 454kg Capacity CE Australia Unrestricted Restricted 600lbs 270kg 1000lbs 450k...

Page 177: ...perating Specifications Table 8 2 Dimensional Data TurningRadius AxlesRetracted Outside Inside 31ft 2 25in 9 5m 23ft 3 75in 7 1m TurningRadius AxlesExtended Inside Outside 7ft 6 25in 2 3m 21ft 7 50in 6 6m MachineHeight stowed 10ft 2in 3 1m MachineLength stowed 49ft 8in 15 1m MachineLength TransportPosition 39 8 12 1m MaximumPlatformHeight 150ft 0in 45 72m UpandOverHeight 60ft 4in 18 39m Horizontal...

Page 178: ...acted AxlesExtended 8ft 1 5in 2 5m 16ft 6in 5 0m Tailswing 2ft 5in 0 7m GroundClearance Axle 1ft 1 5 in 0 3m GroundClearance Chassis 1ft 4in 0 4m Table 8 2 Dimensional Data Table 8 3 Capacities HydraulicOilTank 93Gal 352L FuelTank 45Gal 170L DriveHub 2 6quarts 2 5liters SwingGearbox 3qt 2 8L Table 8 4 Tire Specifications Type DirectionalLug Size 445 50D710 TireWidth Inflated 16 81 427mm TireDiamet...

Page 179: ... Type Turbo chargedDiesel NumberofCylinders 4 Bore 3 9in 98mm Stroke 4 7in 120mm TotalDisplacement 221cu in 3 6L FiringOrder 1 3 4 2 Output 99 8hp 74 4kW LowIdleEngineRPM 1000 50 HighEngineRPM 2300 50 Table 8 6 Critical Stability Weights Components LBS KG TireandWheelAssembly 1193 541 CompleteEngineAssembly 1625 737 DriveHubandMotor 338 153 SwingDrive 225 102 TowerBoomAssembly 12089 5484 MainBoomA...

Page 180: ...NG This machine is equipped with an oil sampling valve to allow for verification of hydraulic oil condition Refer to the Service Manual for Oil Sampling procedures Table 8 7 Hydraulic Oil Hydraulic System Operating Temperature Range S A E Viscosity Grade 0 to 180 F 18 to 83 C 10W 0 to 210 F 18 to 99 C 10W 20 10W30 50 to 210 F 10 to 99 C 20W 20 Table 8 8 Mobilfluid 424 Specs SAE Grade 10W30 Gravity...

Page 181: ... 166 C Viscosity at40 C 33cSt at100 C 6 6cSt at100 F 169SUS at210 F 48SUS cpat 20 F 6 200 ViscosityIndex 140 Table 8 10 UCon Hydrolube HP 5046 Type SyntheticBiodegradable SpecificGravity 1 082 PourPoint Max 58 F 50 C pH 9 1 Viscosity at0 C 32 F 340cSt 1600SUS at40 C 104 F 46cSt 215SUS at65 C 150 F 22cSt 106SUS ViscosityIndex 170 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 182: ... 200 F 29 to 93 C Weight 7 64 lb gal 0 9 kg L Viscosity at40 C 48 8cSt at100 C 7 8cSt ViscosityIndex 145 Table 8 12 Mobil EAL 46 Specs Type Synthetic Biodegradable ISO Viscosity Grade 46 Density at 15 C 93 Pour Point 27 F 33 C Flash Point 568 F 298 C Operating Temp 20 to 200 F 29 to 93 C Weight 7 64 lb gal 0 9 kg L Viscosity at40 C 43 3cSt at100 C 7 7cSt ViscosityIndex 149 T o o r d e r g o t o D ...

Page 183: ...yIndex 376 NOTE Mobil Exxon recommends that this oil be checked on a yearly basis for viscosity Table 8 14 Quintolubric 888 46 Density 0 92 g cm3 PourPoint 30 C 22 F FlashPoint 300 C 572 F FirePoint 360 C 680 F AutoignitionTemperature 450 C 842 F Viscosity at0 C 32 F 320cSt at20 C 68 F 109cSt at40 C 104 F 47 5cSt at100 C 212 F 9 5cSt ViscosityIndex 190 T o o r d e r g o t o D i s c o u n t E q u i...

Page 184: ...SECTION 8 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 3121734 8 9 Figure 8 1 Engine Operating Temperature Specifications T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 185: ...S OR OPERATION OUTSIDE OF THE TEMPERATURE BOUNDARIES OUTLINED IN THE HYDRAULIC FLUID OPERATION CHART MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENTS OF THE HYDRAULIC SYSTEM HYDRAULIC FLUID OPERATION CHART Figure 8 2 Hydraulic Oil Operation Chart Sheet 1 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 186: ...Resistant Mobilfluid424 55 145 X MobilDTE10Excel32 32 164 X X UnivisHVI26 26 376 X MobilEALHydraulicOil 47 176 X X X MobilEALEnvirosynH46 49 145 X X X Quintolubric888 46 50 185 X X X X Readilybiodegradableclassificationindicatesoneofthefollowing CO2Conversion 60 perEPA560 6 82 003 CO2Conversion 80 perCEC L 33 A 93 VirtuallyNon toxicclassificationindicatesanLC50 5000ppmperOECD203 FireResistantclass...

Page 187: ...NERAL SPECIFICATIONS OPERATOR MAINTENANCE 8 12 3121734 3 12 14 13 9 10 6 7 3 17 3 16 15 11 18 2 1 4 5 8 3 Figure 8 4 Maintenance and Lubrication Diagram T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 188: ...val Every 3 months or 150 hours of operation Comments Apply grease and rotate in 45 degree intervals until bearing is completely lubricated Table 8 15 Lubrication Specifications KEY SPECIFICATIONS MPG MultipurposeGreasehavingaminimumdrippingpointof350 F 177 C Excel lentwaterresistanceandadhesivequalities andbeingofextremepressuretype TimkenOK40poundsminimum EPGL ExtremePressureGearLube oil meeting...

Page 189: ...rval Check level every 150 hrs Change every 1200 hours of operation Fill to cover ring gear 3 Wheel Drive Hub Lube Point s Level Fill Plug Capacity 2 6 quarts 2 5 liters 10 Interval Check level every 3 months or 150 hrs of operation change every 2 years or 1200 hours of operation T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 190: ...first 50 hours and every 6 months or 300 hours thereafter 5 Hydraulic Tank Breather Interval Change after first 50 hrs and every 6 months or 300 hrs thereafter Comments Remove wing nut and cover to replace Under cer tain conditions it may be necessary to replace on a more fre quent basis T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 191: ...nt s Replaceable Element Interval Change after first 50 hours and every 6 months or 300 hours thereafter 7 High Pressure Filter Lube Point s Replaceable Element Interval Change after first 50 hours and every 6 months or 300 hours thereafter T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 192: ...System Lube HO Interval Check level daily Change every 2 years or 1200 hours of operation 9 Oil Change w Filter Deutz Lube Point s Fill Cap Spin on Element Capacity 9 4 Quarts 8 9 L Lube EO Interval Check level daily change every 500 hours or yearly whichever comes first Adjust final oil level by mark on dipstick T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 193: ...1734 10 Fuel Filter Deutz Lube Point s Replaceable Element Interval Every year or 500 hours of operation 11 Fuel Pre Filter Lube Point s Replaceable Element Interval Every year or 500 hours of operation T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 194: ...ndition indicator Comments Check dust valve for dirt daily 13 Boom Lube Point s Apply to wear pad contact paths Lube Super Lube Interval As needed Refer to the Service Manual for detailed procedures 14 Radiator Lube Point s Fill Cap Lube Anti Freeze Coolant Refer to Engine Manual for com patible coolants Capacity 18 5 qt 17 5 L T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 195: ...20 3121734 15 Diesel Exhaust Fluid DEF If Equipped Lube Point Fill Cap Lube DEF Capacity 5 7 gal 21 5 L 16 DEF Supply Module Filter If Equipped Interval 500 hours or 2 years whichever comes first T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 196: ...ent Interval Change after first 50 hours and then every year or 600 hours of operation whichever comes first 18 Optional Fuel Filter Water Separator Lube Point s Replaceable Element Interval Drain water daily Change every year or 600 hours of operation T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 197: ...nt JLG recommends a replacement tire be the same size ply and brand as originally installed on the machine Please refer to the JLG Parts Manual for the part number of the approved tires for a particular machine model If not using a JLG approved replacement tire we recommend that replacement tires have the following characteris tics Equal or greater ply load rating and size of original Tire tread c...

Page 198: ...ONLY THE WHEEL BOLTS MATCHED TO THE WHEEL Tighten the wheel bolts to the proper torque to prevent wheels from coming loose Use a torque wrench to tighten the fasteners If you do not have a torque wrench tighten the fasteners with a lug wrench then immediately have a service garage or dealer tighten the wheel bolts to the proper torque Over tightening will result in breaking the bolts or permanentl...

Page 199: ...platform is less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors based on test methods in accordance with Annex III Part B Method 1 and 0 of the directive is 109 dB The vibration total value to which the hand arm system is sub jected does not exceed 2 5 m s2 The hig...

Page 200: ...EPAIR LOG 3121734 9 1 SECTION 9 INSPECTION AND REPAIR LOG MachineSerialNumber_______________________________________ Table 9 1 Inspection and Repair Log Date Comments T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 201: ...SECTION 9 INSPECTION AND REPAIR LOG 9 2 3121734 Table 9 1 Inspection and Repair Log Date Comments T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 202: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 203: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

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