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26 

18. Ensure remote infrared sensor correctly located and operating. If in doubt refer to section on po-
sitioning the sensor. 

Note -

 Any surface cracks visible on the coal bed are normal and will not affect operation. 

Component Replacement

 

Use only the components specified in the short spares list. 
Always  remove  the  front,  ash  pan  cover  and  in  the  case  or  the  remote  control  the  battery  before 
commencing removal of parts. 

Pilot/Thermocouple Assembly 

This is not a serviceable item both the thermocouple and pilot should be replaced together.  
-  Remove burner tray (see Servicing). 
-  Remove the lead from the pilot spark igniter. 
-  Break the gas pipe connection to the pilot. 
-  Remove the pilot shield by pulling upwards, then the lint guard by pulling off forward. 
-  Unscrew pilot assembly from burner tray (2 screws). 
-  Unscrew thermocouple nut from rear of gas tap. 
-  (Remote Control version) Pull off the electrical terminals from the EDB control box. 
-  Replace and re-assemble in reverse order. 
-  Ensure spark gap is 4mm and burner alignment is correct. 

Injector 

-  Remove burner tray (see Servicing). 
-   Break the gas connection at the injector inlet. 
-  Unscrew  the  burner  cap,  via  2  screws  under  the  rear  coal  bed.  Remove  cap  and  ceramic  seal 

located at each end.  

-  Unscrew the injector from the retaining nut. 
-  Replace and re-assemble in reverse order. Ensuring that a new ceramic paper seal is located at 

the front of the burner cap each end. See fig. 18. page 28 

Gas Tap and Piezo Unit Manual Version and Gas Tap Remote Control Version 

-  Remove burner tray (see Servicing). 
-  (Manual / CC version) Remove control knob then the 2 screws holding the control panel. Remove 

control panel. 

-  Unscrew thermocouple from the rear of the control tap. 
-  Remove the lead from the pilot spark igniter. 
-  Break the 3 gas pipe connections to the tap and remove the pilot filter. 
-  (Manual / CC version) Remove the locknut securing the tap to the mounting bracket. 
-  (Remote Control version) Remove the 2 screws holding the tap to the burner tray. 
-  (Remote Control version) Remove valve by pulling connector out of the EDB. 
-  Replace and re-assemble in reverse order. 

Remote Control EDB Box Replacement (Fig. 17) 

    The EDB can be removed without disconnecting the gas supply. 
-  Remove the sensor mounting screw and P clip. 
-  Disconnect the battery by pulling apart the plastic connector situated along the battery lead.  
-  Remove the battery. 
-  Remove the 2 screws holding the front panel. Remove panel. 
-  Remove screw holding heat shield and EDB to the burner. 

Summary of Contents for MK6

Page 1: ...JETMASTER MK6 GAS JETBOX RANGE Installation and Operating Instructions For Manual Control Comfort Control CC Remote Control RC Issue 1 EXCEPTIONAL FIRES ...

Page 2: ...ebox Wire fixing 10 Fitting The Burner 11 Gas Connection 11 Preparing The Fire Front 12 Remote Control Handset and Sensor Mounting RC 13 Positioning The Sensor RC 13 Fire Battery Connection and Fitting RC 15 Comfort Control Cable Connection CC 16 Assembly Of The Fire Bed 16 Coal Lay and Fire Front Fitting 17 Commissioning 19 Spillage Check 20 Handing Over 20 Users Instructions 21 Servicing Instruc...

Page 3: ...sing device fitted to this fire is also an atmosphere sensing device If for any reason any part of the pilot assembly is to be replaced the entire assembly including the pilot burner thermocouple electrode and injector must be exchanged complete for a pilot assembly from the original manufacturer only This atmosphere sensing device is not adjustable and must not be put out of action General Safety...

Page 4: ... flue liner of minimum diameter 125mm The materials to be used are stainless steel or aluminium as specified in BS 715 It should be noted that as with many appliances sharp bends or horizontal runs in metal flues at the top of the system can be a cause of problems in these types of installation The minimum effective height of the flue must be 3m The flue must have a positive updraught The flue mus...

Page 5: ...height from the top surface of the fire to the underside of any shelf made from wood or other combustible materials is as follows x For a shelf up to 150mm deep Minimum height 300mm Fig 1 As on all heat producing appliances soft furnishings such as blown vinyl wallpaper placed too near the appliance may become scorched or discoloured This should be borne in mind when installing the appliance This ...

Page 6: ...7 Fig 1 Fig 2 ...

Page 7: ... be tested for soundness and purged as described in the above code The gas connection is nut and olive suitable for 8mm pipe The connection can be made from left right or the rear GAS TYPE Natural gas only GAS CATEGORY I2H EN437 COUNTRY FOR USE IN GB IE HEAT INPUT kW GROSS 16 18 HIGH Manual Comfort Control 7 00 9 75 LOW Manual 3 60 4 50 LOW Comfort Control 4 50 6 50 HIGH Remote Control 7 00 9 75 L...

Page 8: ... coal bed Left hand side coal support Right hand side coal support x Installation Operating Instructions x Poly Bag containing 2 Woodscrews 4 Fibre rawlplugs 4 Eye bolts 1 Wire fixing kit 1 Sealing Tape 4 Magnets For Decorative Trim x Remote Control Version Only Remote Handset Battery PP3 9 volts sealed long life Alkaline Battery Pack 2xD 7 2 volts sealed long life Lithium Double Sided Tape P Clip...

Page 9: ...nto the previously plugged holes Check there are no gaps behind the seal Fit the decorative trim using the 4 magnets 2 at the top corners and 1 at each bottom leg of trim Fitting the Firebox Cable Fixing NOTE when drilling and plugging never use plastic rawlplugs always use the fibre rawlplugs supplied Mark the position of the holes for the 4 eye bolts using the positions shown in Fig 4 It is impo...

Page 10: ...finally bolted and connected into the firebox Otherwise it becomes difficult to lo cate the screws with the burner fitted particularly with the manual version See Figs 7 Gas Connection A means of isolation must be provided in the supply to facilitate servicing An 8mm compression isolating cock pressure test point has been supplied at the inlet to the appliance This is required to allow subsequent ...

Page 11: ...l fire front requires the fire front fixing brackets to be screwed onto the burner using the self tapping screws The fixing brackets should be located before fitting burner tray into firebox Otherwise it becomes difficult to locate the screws with the burner fitted particularly with the manual version See Figs 7 RC To attach screw the Horizontal Front fixing bracket to top of battery heat shield l...

Page 12: ... of the handset by pushing the clip and lifting the cover off 2 Locate the connector ensuing battery terminal correct and press onto battery studs 3 Replace rear cover ensuring cover clip secured Positioning the Sensor Mounting the sensor in the correct position is critical for the fire to operate The object is to mount the sensor as unobtrusive as possible yet still have sufficient direct line of...

Page 13: ... using double sided tape Remote Control Handset and Fire Battery Fig 11b P Clip Sensor P clip can be attached to rear of ash pan cover using ash pan knob screw Sensor hangs down from back of ash pan cover shiny side must face forward Fig 11a Sensor mounted to hearth with P clip which is hidden by ash pan cover Alternatively sensor can be mounted to front leg using double sided tape Fig 10a Fig 10b...

Page 14: ...To prevent the lead from touching a hot surface The battery should sit on the floor of the fire box as far forward and left as possible just behind the fire front This allows for easy battery replacement See section Changing the batteries Remote Control page 28 The fire battery must be laid flat underneath the burner not on its side edge or upright Battery Position Correct Battery Position Incorre...

Page 15: ...e to reach the burner connector Where necessary remove any surplus cable ensuring that you leave enough to prepare the wires in the form shown in Fig 13 Feed the cable through the rear or side of the firebox at a height not more than 30mm above the firebox base If the holes provided are not suitable for this purpose a hole 12 7mm diameter should be drilled to accept the grommet Connect the wires i...

Page 16: ... front of the rear coal bed Check that the pilot is not obscured and the front coal bed is flat down on the burner tray Place the left hand and right hand side coal supports onto the rear coal bed so that the wedged slope is towards the front They should locate behind the front coal bed with the flat sections facing down and against the sides of the firebox Place the fire front in position without...

Page 17: ...als 18 6 coals This row of coals must lie behind the first row of coals previously laid and rest on the rear coal bed To achieve this it will be necessary to hold the first row of coals forward When the second row of coals are in place the first row of coals should now bridge between the front row of coals attached to the front coal bed and this second row of coals The first row of coals must not ...

Page 18: ...k the setting pressure 20 0 mb 1 0 mb cold MAX Check for gas soundness at all joints with leak detection fluid Turn the appliance OFF Ɣ and turn off the gas supply to the fire Remove the pressure gauge and replace the pressure test point screw Check the pressure test point for gas soundness with the gas supply turned ON Burner Operation Remote Control If Remote Control fitted point the handset to ...

Page 19: ...r connecting doors The spillage test must now be repeated If spillage is still present there is insufficient flue pull which may be due to the following reasons Fire improperly fixed to surround Fireplace unsatisfactory Coal beds or coals incorrectly laid Chimney unsatisfactory blockage etc Insufficient air supply in the room Ventilation If after investigating the above and spillage is still prese...

Page 20: ...will remain hot for a considerable length of time x Due to the newness of materials the fire may give off a slight smell for a period after initial lighting This is quite normal and any odours will disperse after a few hours use x The coal bed may change colour after a time and small cracks may appear in the base coals or the loose coals This does not affect the operation of the fire and is normal...

Page 21: ...agnet within the valve The knob should then be turned so that the pointer is approximately vertical This allows gas at a low rate to enter the burner and be ignited by the pilot flame Once ignition has taken place the fire may be set to any level between MAX and MIN by adjusting the control knob accordingly To turn off the main burner turn the control to MIN press the knob in gently until it will ...

Page 22: ...ft hand side of the handset The fire will give out a beep sound and you can release the buttons After a few seconds you will hear the clicking spark to the pilot light Once the pilot is lit the fire main burner will come on to the high position this whole proc ess will take no more than 20 seconds 2 If burner fails to light repeat operation 1 to purge any air from the system until the pilot and ma...

Page 23: ... trims have a textured surface Marks on a textured surface can be removed with a small soft bristled brush Take care not to scratch the finish Any finger marks should be polished out as these will cause tarnishing if left Cleaning the fuel bed Note Due to the fibre material used in the fuel bed it is inevitable that cleaning replacement can be a dirty and dusty operation Suitable precautions shoul...

Page 24: ...s 4 Remove the front and ash pan cover Clean any lint from the front and ash pan cover 5 On remote control versions remove the screw holding the P clip and infrared sensor 6 On remote control versions disconnect the battery by pulling apart the plastic connector situated along the battery lead Remove the battery 7 Remove the 2 nuts 1 each side securing the burner and place to one side 8 Break the ...

Page 25: ... the burner cap via 2 screws under the rear coal bed Remove cap and ceramic seal located at each end Unscrew the injector from the retaining nut Replace and re assemble in reverse order Ensuring that a new ceramic paper seal is located at the front of the burner cap each end See fig 18 page 28 Gas Tap and Piezo Unit Manual Version and Gas Tap Remote Control Version Remove burner tray see Servicing...

Page 26: ...rs are correctly fitted Ensure pilot shield is correctly located Ensure remote infrared sensor correctly located and operating If in doubt refer to section on positioning the sensor Remote Control Sensor The Sensor can be removed without disconnecting the gas supply or removing the EDB Remove the sensor mounting screw and P clip Disconnect the battery by pulling apart the plastic connector situate...

Page 27: ...nd carefully disconnect the battery by pull ing apart the plastic connector situated along the battery lead 5 If the battery proves difficult to pull forward the fire front should be removed to enable greater access 6 Remove exhausted battery and replace ensuring that the connector is correctly connected 7 Refit the battery under the burner ensuring that the battery lead is facing downwards and aw...

Page 28: ... two screws on the front of the panel 3 Allow the panel to be gently supported by its connecting wires Unclip the battery connector by pulling it off the studs on the battery 4 Remove exhausted battery and replace ensuring that battery terminal is correctly connected 5 Refit the connector by pressing onto the battery studs 6 Replace the battery into each holder 7 Refit the panel into the control b...

Page 29: ... 106018 0 1 Control Tap Knob Manual 106024 0 1 Solenoid Valve CC Version Only 105017 0 1 Remote Control Valve SIT 106511 0 1 Remote Control Ignition Lead 106519 0 1 Remote Control Electronic Box EDB 106524 0 1 Remote Control Handset 106521 0 1 Remote Receiver Sensor 106518 0 1 Battery Pack 2xD 7 2 volts sealed long life Alkaline 106520 0 1 P Clip Retaining Screw and Double Sided Tape For sensor mo...

Page 30: ... notice The statutory rights of the consumer are not affected This appliance conforms with the following EEC directives Gas Appliances 90 396 EE Jetmaster Fires Limited Phone 02380 629513 Unit 2 Peacock Trading Estate Fax 02380 629567 Goodwood Road Web www jetmaster co uk Eastleigh Sales sales jetmaster co uk SO50 4NT Info info jetmaster co uk Technical technical jetmaster co uk 106670 0 Iss 01 Da...

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