Jetmaster DROP IN 1020 Installation And Operation Instructions Manual Download

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Installation & Operation manual of Jetmaster Vent Free Drop In Fireplace

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Revision 02 @ 04/09

TABLE OF CONTENTS

TABLE OF CONTENTS....................................................................................... 2

TECHNICAL DATA ............................................................................................ 4

DIMENSIONS ........................................................................................... 4

GAS SPECIFICATIONS ............................................................................... 4

WARNINGS .............................................................................................. 4

INSTALLATION INSTRUCTIONS ........................................................................ 5

GENERAL .................................................................................................. 5

CLEARANCE DISTANCES AND MATERIALS ............................................... 5

VENTILATION ........................................................................................... 5

GAS SUPPLY PIPE INSTALLATION ............................................................. 6

INSTALLING THE FRAME .......................................................................... 6

THE GAS CONNECTION ............................................................................ 7

FITTING FINISHING COMPONENTS.......................................................... 9

COMMISIONING .................................................................................... 11

WIRING DIAGRAM ................................................................................. 12

OPERATION INSTRUCTIONS .......................................................................... 13

GENERAL ................................................................................................ 13

TURNING ON ......................................................................................... 13

SETTING BURNER SIZE ........................................................................... 14

SWITCHING TO STAND-BYE (pilot burner only) .................................... 14

SWITCHING OFF .................................................................................... 14

MAINTENANCE .............................................................................................. 14

SCHEDULED MAINTENANCE .................................................................. 14

FAULT FINDING...................................................................................... 15

WARRANTEE .......................................................................................... 15

Summary of Contents for DROP IN 1020

Page 1: ......

Page 2: ...RUCTIONS 5 GENERAL 5 CLEARANCE DISTANCES AND MATERIALS 5 VENTILATION 5 GAS SUPPLY PIPE INSTALLATION 6 INSTALLING THE FRAME 6 THE GAS CONNECTION 7 FITTING FINISHING COMPONENTS 9 COMMISIONING 11 WIRING DIAGRAM 12 OPERATION INSTRUCTIONS 13 GENERAL 13 TURNING ON 13 SETTING BURNER SIZE 14 SWITCHING TO STAND BYE pilot burner only 14 SWITCHING OFF 14 MAINTENANCE 14 SCHEDULED MAINTENANCE 14 FAULT FINDING ...

Page 3: ...ee Drop In Fireplace Page 3 Revision 02 04 09 PLEASE READ ALL RELEVANT INSTRUCTIONS IN THIS MANUAL BEFORE STARTING ANY WORK ON THE UNIT INSTALLERS should read all sections of this manual END USERS should read all operation and maintenance instructions ...

Page 4: ...Pa 1 The appliance must be installed using an appropriate regulator that can maintain the operating gas supply pressure during use and that complies with the requirements of SANS 1237 NOTE We suggest that you check the Data Plate on your Gas Burner and verify the Model on the above table for future reference WARNINGS Do not place articles on or against this appliance Do not use or store flammable ...

Page 5: ...rom the unit can cause damage to heat sensitive materials like plastics and electronic appliances Any item placed directly or indirectly above the unit must be protected against the heat generated VENTILATION Fire uses oxygen to burn thus it s important to provide enough fresh air for the combustion process In addition to that fireplaces without a flue release all combustion products back into the...

Page 6: ...lling the frame the position of the unit should be planned Do not start any installation until the complete manual has been studied Special attention should be paid to Clearance distances Routing of gas supply pipes An example of a typical installation into a bricked platform is used to explain all installation requirements The same distances and guidelines apply to all other installation layouts ...

Page 7: ...ol module on the side that would be best suited to have the IR sensor THE GAS CONNECTION STEP 1 The gas supply line must now be connected to the appliance The following components must be connected as illustrated below 8mm copper pipe to the valve inlet In line test point to the 8mm copper pipe The 8mm copper pipe which is the gas supply line to the unit After connecting the gas supply line a leak...

Page 8: ...ng the sealing screw of the test point fitted before the gas valve Thereafter follow the following steps Connect a pressure gauge manometer to the inlet test point Switch on the burner on initial ignition the process might have to be repeated before all air is purged from the burner itself Check for gas leaks on all the joints of the burner itself Set the burner to its maximum flame setting Verify...

Page 9: ...rame First connect the Infra Red sensor IR Sensor to the outer cover The connection point is on the inside of one of the short sides of the top cover Lift the spring loaded clip and slide the sensor into place The raised section of the sensor must be located in the cut out section in the cover with the spring loaded clip holding it in place Viewed from outside Viewed from inside ...

Page 10: ...ecure the top cover in place using M4 bolts and nuts STEP 2 The base of the burner must be covered with the V Board panels provided These panels can simply be dropped in place so that it rests on the ribs of the steel frame Locating ridges are provided on the steel ribs of the frame to control the exact distance between the front and back v board panels It is important to ensure that the panels do...

Page 11: ...ebbles must always remain on one level only Do not place any pebble on top of any other pebble except for the edges of the fray where flames cannot reach COMMISIONING At this stage of the installation the unit have already been tested for any gas leaks and for the correct dynamic gas supply pressure to the unit Should there be any doubt about leaks or the supply pressure remove all pebbles V Board...

Page 12: ...rough the openings between the pebbles on the central row of pebbles If soot is forming on any pebble it can be moved away from the impinging flame slightly to reduce soot Verify that the unit functions properly while switching between all settings being ON OFF High Flame Low Flame Stand Bye NOTE The FAULT FINDING guide in this manual provides guidance on how to address any doubtful flame patterns...

Page 13: ...n the remote The buttons must be held for at least 3 seconds until the control module sounds a beep The unit will do the following The gas valve opens and closes The sparks are generated at the pilot flame As soon as the flame is detected the sparks stop and there is a short stabilisation period The valve is opened to the maximum open setting NOTE If any problems or malfunction is detected by the ...

Page 14: ...itch panel SWITCHING TO STAND BYE pilot burner only This option can be used if you wish to switch off the burner temporarily Switching on thereafter will be faster than switching on from start Push the pilot button b on the remote or the pilot button f on the switch panel SWITCHING OFF Push the on off button a on the remote or the on off button e on the switch panel MAINTENANCE SCHEDULED MAINTENAN...

Page 15: ...nit burns back The flame burns at the bottom of the tray The flame will typically make an audible noise Immediately close main gas supply and turn control knob to the off position Allow 5min for gas to dissipate and ignite again If problem persist remove all vermiculite glass pebbles and re pack as described in this manual If problem persist contact service technician WARRANTEE Jetmaster warrants ...

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