Jet J-1600R Operating Instructions And Parts Manual Download Page 1

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Operating Instructions and Parts Manual

5-ft. Radial Arm Drill Press

Models J-1600R, J-1600R-4

WALTER MEIER (Manufacturing) Inc.

427 New Sanford Road
LaVergne, Tennessee 37086

Part No. M-320038

Ph.: 800-274-6848

Revision G2 09/2013

www.waltermeier.com

Summary of Contents for J-1600R

Page 1: ...ft Radial Arm Drill Press Models J 1600R J 1600R 4 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 320038 Ph 800 274 6848 Revision G2 09 2013 www waltermeier com Copyright 2013 Walter Meier Manufacturing Inc ...

Page 2: ...stage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at ...

Page 3: ... on support column 18 8 8 Setting spindle speed 18 8 9 Feed rate and depth of cut 19 8 10 Setting feed rate 19 8 11 Feed methods 19 8 12 Setting depth of cut using power feed system 19 8 13 Spindle direction and power feed 20 8 14 Hand feed roughing operations 20 8 15 Fine hand feed using power feed system 20 8 16 Tapping 20 8 17 Power ON OFF 20 8 18 Coolant control 21 8 19 Spindle motor controls ...

Page 4: ... 13 7 1 Feed Change Mechanism Exploded View 45 13 7 2 Feed Change Mechanism Parts List 45 13 8 1 Hydraulic Clamping Mechanism Exploded View 47 13 8 2 Hydraulic Clamping Mechanism Parts List 48 14 0 Electrical Connections for J 1600R 50 14 1 Electrical Connections for J 1600R Parts List 53 15 0 Hydraulic system of J 1600R 54 Familiarize yourself with the following safety notices used in this manual...

Page 5: ...be impact resistant protective safety glasses with side shields which comply with ANSI Z87 1 specifications Use of eye wear which does not comply with ANSI Z87 1 specifications could result in severe injury from breakage of eye protection 2 Wear proper apparel No loose clothing or jewelry which can get caught in moving parts Contain long hair Rubber soled footwear is recommended for best footing 3...

Page 6: ...ands to hold any workpiece being drilled 2 Drill press head and table shall be securely locked to the column before operating the drill press This must always be checked prior to starting the machine 3 Always use the correct tooling Tooling shall always be maintained and properly sharpened All tooling must be run at the proper speeds and feeds as they apply to the job Use only recommended accessor...

Page 7: ...ontrols 110V Spindle motor model J 1600R TEFC Induction 7 5 HP 5 5 kW 3 PH 230 460V pre wired 230V 19 9 5 A 60Hz Spindle motor model J 1600R 4 TEFC Induction 7 5 HP 5 5 kW 3 PH 230 460V pre wired 460V 19 9 5 A 60Hz Control circuits 115V Spindle taper MT 5 Spindle speeds twelve speeds within 40 1920 RPM Quill spindle travel 14 9 16 370 mm Quill spindle travel with powerfeed engaged 13 330 mm Spindl...

Page 8: ...ces such as welding machines and EDM Electric Discharge Machining 6 Illumination of work area should be greater than 500lux 7 Work area must have adequate ventilation 8 Floor must be flat 9 Keep floor around machine free of hydraulic splash to prevent hazard of slipping and falling 4 3 Power Supply Requirements 1 Acceptable voltage fluctuation normally 10 2 Acceptable frequency fluctuation 1Hz 50 ...

Page 9: ...he specifications in this manual were current at time of publication but because of our policy of continuous improvement Walter Meier reserves the right to change specifications at any time and without prior notice without incurring obligations ...

Page 10: ...andle 14 Rack 15 Arm rail 16 Spindle speed chart 17 Sight glass and clutch access 18 Drill head gearbox 19 Spindle motor 7 1 2HP 20 Leveling screws 21 Work lamp toggle switch 22 Support block for shipping only 23 Brace for shipping only 24 Coolant pump 25 Arm clamping cylinder 26 Guard panel 27 Electrical cabinet 28 Counterweight system 29 Hydraulic clamping motor 1HP 30 Hydraulic tank 31 Pressure...

Page 11: ...11 General Features and Terminology J 1600R cont Figure 4 Figure 5 ...

Page 12: ... the 360 rotational path of the arm plus 1000mm approx 40 inches of general maintenance area on each side Distance column center to arm limit Maintenance area A Total space required B 2087mm 82 in 1000mm 40 in 6174mm 243 in 20 1 4 ft Figure 7 all dimensions in millimeters unless otherwise noted ...

Page 13: ...istributor Read the instruction manual thoroughly for assembly maintenance and safety instructions Contents of Shipping Container see Figure 8 1 Radial Arm Drill Press not shown 6 Leveling Pads 1 Tool Box containing 1 Grease gun 1 Oil bottle 1 Tapered drift 1 Adjustable wrench 1 Set of hex keys 1 Flat blade screwdriver 1 Cross point screwdriver 1 Instructions and Parts Manual not shown 1 Warranty ...

Page 14: ...ectrical Connections This work should be done only by a qualified and licensed electrician who is familiar with machine service and national and local codes 8 Turn on drill press see section 8 0 Operation push the unlock button and move arm spindle control lever to UP until quill clears the shipping block and the arm clears the support brace Remove shipping block and wood platform from box table R...

Page 15: ...ted and corresponding to the customer s order If the tag has been lost it will be necessary for you to open the electrical cabinet on the rear of the drill press and examine the connections on the transformer found inside the box The transformer can be connected to either a 230 or 460 volt source and its taps are labeled for voltage By locating the source tap on the transformer you will be able to...

Page 16: ...16 7 0 Operating Controls Figure 10 Operating Controls ...

Page 17: ...lide shank of tooling into spindle until it seats 7 Use a soft faced mallet such as lead plastic brass etc to give the tooling a sharp tap on its tip This will secure the tooling in the taper 8 Re establish power to machine and the drill is ready to use To remove tooling 9 Verify that machine is disconnected from power 10 Place a wood block under the tooling in spindle to prevent it being damaged ...

Page 18: ...ocks by pushing UNLOCK button on front of handwheel 2 Swing arm using handle see Figure 10 to required spindle position 3 When spindle is positioned correctly and no other adjustments are required push LOCK button to engage all machine locks 8 8 Setting spindle speed Spindle speeds are established using gear change levers on lower right hand side of drill head The shorter of the two levers C Figur...

Page 19: ... travel of the quill for drilling or other operations the drill press operator typically sets both rate of feed travel per revolution of spindle and depth of cut quill travel to make required cut These two operations are described here 8 10 Setting feed rate The feed rate is set using dial lever combination on front of drill head See Figure 13 The dial can be rotated to select different feed rates...

Page 20: ...spindle direction is set counterclockwise reverse quill and spindle are driven upward 8 14 Hand feed roughing operations When the feed levers are pushed toward the drill head the power feed mechanism is disengaged In this position the feed levers can be used to move the quill and spindle and perform manual drilling or other machining operations 8 15 Fine hand feed using power feed system The fine ...

Page 21: ...has been reset 8 21 Resetting STOP switch When pressed the red emergency stop button remains engaged Turn switch clockwise in direction of arrow to disengage The switch is re set and the other spindle motor controls can be used 8 22 Using load ammeter An ammeter on the control console is used to monitor load on spindle drive motor It is connected into one of the three power lines which supply main...

Page 22: ...o Figure 16 1 Press and hold unlock button see Figure 10 until arrow Figure 16 points to B Release button Clamping device is now disengaged 2 Loosen the five locking nuts C Figure 16 Clamp adjustments 3 Turn the five upper adjusting nuts D counterclockwise approximately 180 4 Re tighten the five locking nuts C 5 Move arm spindle control lever to Arm UP 6 Press emergency stop button after arm has e...

Page 23: ...clutch s key facing toward you 4 Push out upper key or lower key K Figure 19 and turn collar L right or left until key returns to notch 5 Reinstall sight glass 6 Operate drill to verify proper spindle rotation Figure 19 Clutch adjustment 9 4 Hydraulic pressure adjustment If there is little or no hydraulic pressure during normal operation adjust as follows 1 Insert small screwdriver into valve swit...

Page 24: ...using smaller drill bit or lower feed rate consult appropriate feed and speed rate tables Feed rate too fast Operation not in compliance with speed and feed rate tables Table 3 If drill bit gets broken in spindle 1 Move arm spindle control lever to neutral 2 Press emergency stop button 3 Push head gearbox out of the way 4 Pinch the end of broken bit with pliers 5 Rotate counterclockwise and pull i...

Page 25: ... Hz 1890 1010 475 220 115 55 L 50 Hz 1106 594 279 129 66 29 60 Hz 1330 715 335 155 80 35 Drill Ø inch steel 1 16 1 4 1 4 9 16 9 16 1 1 1 1 2 2 2 5 8 cast iron 1 16 5 16 3 16 3 4 3 4 1 3 16 1 3 16 1 3 4 1 3 4 2 3 8 2 3 8 3 inch rev 0 038 0 022 0 012 0 008 0 005 0 003 Threading metric Not recommended M3 M6 M6 M16 M16 M20 Table 4 ...

Page 26: ...ty Daily Mobil Vactra oil AA 12 Elevating gear Fill hole at top of column cap Top off using fill hole 12a Fill to sight glass full level 12b Check sight glass daily Mobil Vactra oil AA 13 Counterweight Chain Behind drill head Wipe with oiled rag Weekly Mobil Vactra oil AA 14 Coolant Reservoir in base Monitor for cleanliness and efficiency Replace when dirty or when cutting becomes inefficient Capa...

Page 27: ...27 Figure 20 Figure 21 Figure 22 ...

Page 28: ...rder parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www waltermeier com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately 13 1 1 Riser Mechanism Exploded View ...

Page 29: ...et Head Cap Screw M6x16L 6 12 J 524148 Compressing Cover 1 13 524147 Bearing 30213 1 14 5241451 Elevating Shaft 1 15 5241441 Worm Gear 1 16 TS 1504081 Socket Head Cap Screw M8x40L 4 17 524142 Bearing 51212 1 18 524141 Collar 1 19 524139 Bearing 6212 1 20 J 5241381 Motor for arm elevation 2HP 230 460V 60Hz 1 21 524133 Key 8mmx35L 1 22 TS 1503091 Socket Head Cap Screw M6x40L 4 23 TS 1550041 Flat Was...

Page 30: ...30 13 2 1 Column and Base Exploded View ...

Page 31: ...UNC 12 26 524425 Elevating Shaft 6 27 524427 Fixing Shaft 6 28 HVBS462 060 Retainer S10 6 29 HVBS462 060 Retainer S10 6 30 5244291 Slip Block 6 31 5244361 Roller 6 32 524435 Fixing Shaft 6 33 618M 158 Retainer S9 12 34 524428 Slip Bracket 6 35 524431 Roller 6 36 524432 Slip Bar 6 37 524433 Washer 6 38 J 524439 Arm 1 39 TS 1534032 Pan Head Machine Screw M6x10L 10 40 524437 Cover 1 41 524437A Cover ...

Page 32: ...ion Size Qty 60 J1600R 360 Setting Nut 1 61 J1600R 361 Setting Nut 1 62 J1600R 362 Nut 4 63 J1600R 363 Bolt 4 64 J1600R 364 Electric Wire Cover 1 65 TS 1534042 Pan Head Machine Screw M6x12L 4 5515232 One Shot Lube Unit not shown 1 ...

Page 33: ...crew M6 x 16L 4 4 M0602001 90 Degree Elbow PT3 8 x PS3 8 x 90 1 5 M0506002 Hose PT3 8 x 192 L 1 6 5232411 Male Connector PT3 8 x PS3 8 1 7 5232341 90 Degree Elbow 3 8 x 90 1 8 M0510002 Tube 3 8 x 22 L 1 9 10014 Tube Sleeve 2 10 5232391 Knurled Screw M10 x 25L 2 11 5232421 Brass Valve 3 8 1 12 5232431 Coolant Hose 3 8 x 450L 1 13 M1315017 Tube Holder UC 5 2 14 5513357 Phillips Pan Head Machine Scre...

Page 34: ...34 13 4 1 Gearbox Assembly Upper Section Exploded View ...

Page 35: ...41 Gear 1 26 5237251 Gear 1 27 5237261 4th Transmission Shaft 1 28 523727 Key 7mmx58L 1 29 523728 Key 7mmx26L 1 30 5237291 Gear 1 31 523723 Retainer S28 1 32 BB 6205ZZ Bearing 6205ZZ 1 33 523719 Retainer R52 1 33a 5237321 Spacer 1 34 523733 Bearing 6304 1 35 523723 Retainer S28 1 36 5237351 Gear 1 37 523723 Retainer S28 1 38 5237341 3rd Transmission Shaft 1 39 5237361 Gear 1 40 5237371 Key 7mx40L ...

Page 36: ...cket Head Cap Screw M12x75L 8 82 J 523769 Upper Cover of Gear Box 1 83 523723 Retainer S28 1 84 5237761 Gear 1 85 J 5237781 Middle Cover of Gear Box 1 86 523782 Retainer S19 1 87 5237841 Gear 1 88 523742 Bearing 6304 1 89 523786 Shaft 1 90 GHD20PF 207 Key 5mmx16L 1 91 GHD20PF 207 Key 5mmx16L 1 92 HBS916W 94 17 Retainer R52 1 93 523742 Bearing 6304 1 94 HBS916W 94 17 Retainer R52 1 94a 523788 Space...

Page 37: ...37 13 5 1 Gearbox Assembly Lower Section Exploded View ...

Page 38: ... 1504051 Socket Head Cap Screw M8x25L 4 27 5238341 Urethane Band 7mmx430L 1 28 5238561 Ring 1 29 JHM610 22 Socket Head Cap Screw M6x14L 4 30 5238381 Nut M8 2 31 5238391 Auto Feed Bolt 1 32 5238411 Bolt 2 33 5238421 Swing Frame 1 34 5238551 Dial 1 35 5238591 Set Nut 1 36 TS 1504011 Socket Head Cap Screw M8x10L 2 37 5238631 Set Nut 2 38 5238641 Handle Lever Assembly 2 39 5238431 Feed Lever Housing 1...

Page 39: ...ring 51104 1 87 10529 Bearing Case 1 88 TS 1503051 Socket Head Cap Screw M6x20L 4 89 BB 6004ZZ Bearing 6004ZZ 1 90 523746 Retainer R42 1 91 523746 Retainer R42 1 92 BB 6004ZZ Bearing 6004ZZ 1 93 523746 Retainer R42 1 94 5239151 Oil Seal TC25x45x8 1 95 5239171 Shaft 1 96 523916 Key 5mmx38L 2 97 523918 Key 5mmx40L 1 98 5783961 Key 5mmx18L 1 99 J 5239211 Manual Feed Handwheel 1 100 10123 Washer 1 101...

Page 40: ...5239691 Swing Gear 1 143 523971 Cover 1 144 TS 1502021 Socket Head Cap Screw M5x10L 3 145 5239741 Gear 1 146 523973 Spring Pin 5mmx25L 1 147 5239751 Swing Gear 1 148 TS 1523031 Set Screw M6x10L 1 149 5239781 Pipe 1 150 5239811 Swing Gear 1 151 TS 1523031 Set Screw M6x10L 1 152 5239771 Shaft 1 153 5239831 Swing Gear 1 154 TS 1523031 Set Screw M6x10L 1 155 523985 Cover 1 156 TS 1502021 Socket Head C...

Page 41: ...Machine Screw 3 16 x3 8 L 4 183 523854 Swing Key 1 184 523853 Spring Pin 5mmx20L 2 185 J1600R 5185 Bearing TAF182620 1 186 J1600R 5186 Fixed Flange 1 187 J1600R 5187 Cover 1 188 5238481 Set Screw 7 16 x3 8 L 1 189 5238471 Spring 1 190 SB 3 8 Steel Ball 3 8 1 191 523793 Retaining Ring S18 1 192 5239441 Collar 1 193 5239461 Felt Wick 1 194 5238741 Name Plate 1 ...

Page 42: ...42 13 6 1 Rear of Head Exploded View ...

Page 43: ...able Collar 2 26 524087 Eccentric Bushing 2 27 BB 6005ZZ Bearing 6005ZZ 2 28 5240821 Eccentric Shaft 2 29 J 524076 Right Bearing Bracket 1 30 J1600R 630 Aluminum Plate 1 31 J 524094 Chain Frame 1 32 TS 1505031 Socket Head Cap Screw M10x25L 4 33 524095 Shaft 3 34 524097 Retaining Collar 3 35 524098 Bearing TA223016Z 3 36 524097 Retaining Collar 3 37 5234591 Retainer S22 3 38 5235811 Nut 1 2 4 38 1 ...

Page 44: ...x No Part No Description Size Qty 60 AB1012W F13 Retainer S20 1 61 J1600R 661 Plug 2 62 TS 1503051 Socket Head Cap Screw M6x20L 1 63 AB1012W F13 Retainer S20 1 64 10874 Oil Tank 1 65 TS 2238911 Bolt M8x100L 3 ...

Page 45: ...Bearing 6008ZZ 1 8 524016 Retainer R68 1 9 5240171 Oil Seal TC15x27x7 1 10 J1600R 710 Bearing NA4902 1 11 524019 Feed Speed Change Wheel 1 12 TS 1523051 Set Screw M6x16L 2 13 524021 Dial Seat 1 14 524023 Cover 1 15 5240311 Swing Lever 1 16 524025 Change Wheel 1 17 524037 Retainer R35 1 18 BB 6003ZZ Bearing 6003ZZ 1 19 5240391 Large Gear 1 20 5240411 Small Gear 1 21 524042 Middle Gear 1 22 BB 6004Z...

Page 46: ...054 Gear 1 43 J1600R 743 Gear 1 45 524052 Hexagon Shaft 1 46 GHB1340A G87 Key 5x5x14L 1 47 BB 6002ZZ Bearing 6002ZZ 1 48 AB1012W E22 Retainer R32 1 49 AB1012W E22 Retainer R32 1 50 BB 6002ZZ Bearing 6002ZZ 1 51 5240571 Gear 1 52 5240581 Gear Shaft 1 53 GHB1340A G87 Key 5x5x14L 1 54 BB 6002ZZ Bearing 6002ZZ 1 55 AB1012W E22 Retainer R32 1 56 524034 Shaft 1 57 J1600R 757 Key 5mmx65L 1 58 J1600R 758 ...

Page 47: ...47 13 8 1 Hydraulic Clamping Mechanism Exploded View ...

Page 48: ...st 1 23 TS 1504061 Bolt M8x30L 4 24 A076 Retainer S16 1 25 524327 90 Elbow PS3 8 xPT1 4 x90 1 26 524328 Joint 1 27 5515638 O Ring G55 1 28 524331 Arm Clamping Cylinder 1 29 524332 Nut M24 1 30 524318 Piston 1 31 524333 Oil Seal UHS45A 1 32 524335 O Ring P30 3 33 524333 Oil Seal UHS45A 1 34 5515638 O Ring G55 1 35 524327 90 Elbow PS3 8 xPT1 4 x90 1 36 J 524338 Cylinder Joint 1 37 524302 Oil Seal UH...

Page 49: ...t 1 80 TS 1505061 Socket Head Cap Screw M10x40L 3 81 524364 Rod 1 82 524302 Packing UHS35 1 83 524302 Packing UHS35 1 84 J 524366 Cylinder Joint 1 85 524327 90 Elbow PS3 8 xPT1 4 x90 1 86 5515638 O Ring G55 1 87 524318 Piston 1 88 524317 Oil Seal UHS45A 1 89 524317 Oil Seal UHS45A 1 90 TS 1540231 Nut M24 1 91 524374 Arm Clamping Cylinder 1 92 5515638 O Ring G55 1 93 J 524377 Cylinder Cover 1 94 52...

Page 50: ...50 13 9 1 Hydraulic System Exploded View ...

Page 51: ...raulic Motor 1 20 524256 Key 1 21 524257 Hex Nut 4 22 524258 Plain Washer 4 23 524259 Spring Washer 4 24 524261 Hydraulic Hose Gear Pump to Manifold 1 25 524262 Elbow 1 26 524263 Gear Pump 1 27 524264 Plain Washer 4 28 524265 Bolt 4 29 524266 Elbow 1 30 524267 Fitting 1 31 524268 Nipple 1 32 524269 Oil Tight Rubber Ring 1 33 524271 Bolt 2 34 524272 Bolt 6 35 524273 Plain Washer 6 36 524274 Plastic...

Page 52: ...52 14 0 Electrical Connections for J 1600R ...

Page 53: ...elay for 200 230V RHN80 17 25AP 1 E0207017 OL2 Overload Relay for 200 230V RHN10 5 5 8 5 1 E0207016 OL2 Overload Relay for 380 460V RHN 10 3 5 5 1 E0207016 OL3 Overload Relay for 200 230V RHN 10 3 5 5 1 E0207018 OL3 Overload Relay for 380 460V RHN 10 1 8 2 7 1 E1604001 SS1 Selector Switch SN1021 1 E1303001 SS2 Coolant Switch ST 302 1 E1605002 SS3 Cross Switch 5 Joint Up 2a1b Down 2a1b 1 E1701002 W...

Page 54: ...54 15 0 Hydraulic system of J 1600R 1 Tank 2 Hydraulic Pump 3 Release Valve 40 bar 4 Pressure Gauge 2 1 2 x 70 bar 5 Solenoid Valve 6 Solenoid Valve ...

Page 55: ...55 This page intentionally left blank ...

Page 56: ...56 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com www waltermeier com ...

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