u sed t o r ecover t h e r efr iger a n t fr om a n R-134a r efr ig-
er a n t syst em . Refer t o t h e oper a t in g in st r u ct ion s su p-
plied by t h e equ ipm en t m a n u fa ct u r er for t h e pr oper
ca r e a n d u se of t h is equ ipm en t .
REFRIGERANT SYSTEM EVACUATE
WARNING: REVIEW THE WARNINGS AND CAU-
TIONS IN THE GENERAL INFORMATION SECTION
NEAR THE FRONT OF THIS GROUP BEFORE EVAC-
UATING THE SYSTEM.
If t h e r efr iger a n t syst em h a s been open t o t h e
a t m osph er e, it m u st be eva cu a t ed befor e t h e syst em
ca n be ch a r ged. If m oist u r e a n d a ir en t er s t h e syst em
a n d becom es m ixed wit h t h e r efr iger a n t , t h e com -
pr essor h ea d pr essu r e will r ise a bove a ccept a ble
oper a t in g levels. Th is will r edu ce t h e per for m a n ce of
t h e a ir con dit ion er a n d da m a ge t h e com pr essor.
E va cu a t in g t h e r efr iger a n t syst em will r em ove t h e
a ir a n d boil t h e m oist u r e ou t of t h e syst em a t n ea r
r oom t em per a t u r e. To eva cu a t e t h e r efr iger a n t sys-
t em , u se t h e followin g pr ocedu r e:
(1) Con n ect a R-134a r efr iger a n t r ecover y/r ecy-
clin g/ch a r gin g st a t ion t h a t m eet s SAE St a n da r d
J 2210 a n d a m a n ifold ga u ge set t o t h e r efr iger a n t
syst em of t h e veh icle.
(2) Open t h e low a n d h igh side va lves a n d st a r t
t h e ch a r gin g st a t ion va cu u m pu m p. Wh en t h e su c-
t ion ga u ge r ea ds 88 kP a (26 in . H g.) va cu u m or
gr ea t er, close a ll of t h e va lves a n d t u r n off t h e va c-
u u m pu m p.
(a ) If t h e r efr iger a n t syst em fa ils t o r ea ch t h e
specified va cu u m , t h e syst em h a s a lea k t h a t m u st
be cor r ect ed. See Refr iger a n t Syst em Lea ks in t h e
Dia gn osis a n d Test in g sect ion of t h is gr ou p for t h e
pr ocedu r es.
(b) If t h e r efr iger a n t syst em m a in t a in s t h e spec-
ified va cu u m for five m in u t es, r est a r t t h e va cu u m
pu m p, open t h e su ct ion a n d disch a r ge va lves a n d
eva cu a t e t h e syst em for a n a ddit ion a l t en m in u t es.
(3) Close a ll of t h e va lves, a n d t u r n off t h e ch a r g-
in g st a t ion va cu u m pu m p.
(4) Th e r efr iger a n t syst em is n ow r ea dy t o be
ch a r ged wit h R-134a r efr iger a n t . See Refr iger a n t
Syst em Ch a r ge in t h e Ser vice P r ocedu r es sect ion of
t h is gr ou p.
REFRIGERANT SYSTEM CHARGE
WARNING: REVIEW THE WARNINGS AND CAU-
TIONS IN THE FRONT OF THIS GROUP BEFORE
CHARGING THE REFRIGERANT SYSTEM.
Aft er t h e r efr iger a n t syst em h a s been t est ed for
lea ks a n d eva cu a t ed, a r efr iger a n t ch a r ge ca n be
in ject ed in t o t h e syst em . See Refr iger a n t Ch a r ge
Ca pa cit y for t h e pr oper a m ou n t of t h e r efr iger a n t
ch a r ge.
A R-134a r efr iger a n t r ecover y/r ecyclin g/ch a r gin g
st a t ion t h a t m eet s SAE St a n da r d J 2210 m u st be
u sed t o ch a r ge t h e r efr iger a n t syst em wit h R-134a
r efr iger a n t . Refer t o t h e oper a t in g in st r u ct ion s su p-
plied by t h e equ ipm en t m a n u fa ct u r er for pr oper ca r e
a n d u se of t h is equ ipm en t .
REFRIGERANT CHARGE CAPACITY
Th e R-134a r efr iger a n t syst em ch a r ge ca pa cit y for
t h is veh icle is 0.567 kilogr a m s (1.25 pou n ds).
REFRIGERANT OIL LEVEL
Wh en a n a ir con dit ion in g syst em is a ssem bled a t
t h e fa ct or y, a ll com pon en t s except t h e com pr essor a r e
r efr iger a n t oil fr ee. Aft er t h e r efr iger a n t syst em h a s
been ch a r ged a n d oper a t ed, t h e r efr iger a n t oil in t h e
com pr essor is disper sed t h r ou gh ou t t h e r efr iger a n t
syst em . Th e a ccu m u la t or, eva por a t or, con den ser, a n d
com pr essor will ea ch r et a in a sign ifica n t a m ou n t of
t h e n eeded r efr iger a n t oil.
It is im por t a n t t o h a ve t h e cor r ect a m ou n t of oil in
t h e r efr iger a n t syst em . Th is en su r es pr oper lu br ica -
t ion of t h e com pr essor. Too lit t le oil will r esu lt in
da m a ge t o t h e com pr essor. Too m u ch oil will r edu ce
t h e coolin g ca pa cit y of t h e a ir con dit ion in g syst em .
It will n ot be n ecessa r y t o ch eck t h e oil level in t h e
com pr essor or t o a dd oil, u n less t h er e h a s been a n oil
loss. An oil loss m a y occu r du e t o a r u pt u r e or lea k
fr om a r efr iger a n t lin e, a con n ect or fit t in g, a com po-
n en t , or a com pon en t sea l. If a lea k occu r s, a dd 30
m illilit er s (1 flu id ou n ce) of r efr iger a n t oil t o t h e
r efr iger a n t syst em a ft er t h e r epa ir h a s been m a de.
Refr iger a n t oil loss will be eviden t a t t h e lea k poin t
by t h e pr esen ce of a wet , sh in y su r fa ce a r ou n d t h e
lea k.
Refr iger a n t oil m u st be a dded wh en a a ccu m u la t or,
eva por a t or coil, or con den ser a r e r epla ced. See t h e
Refr iger a n t Oil Ca pa cit ies ch a r t . Wh en a com pr essor
is r epla ced, t h e r efr iger a n t oil m u st be dr a in ed fr om
t h e old com pr essor a n d m ea su r ed. Dr a in a ll of t h e
r efr iger a n t oil fr om t h e n ew com pr essor, t h en fill t h e
n ew com pr essor wit h t h e sa m e a m ou n t of r efr iger a n t
oil t h a t wa s dr a in ed ou t of t h e old com pr essor.
Refrigerant Oil Capacities
Component
ml
fl oz
A/C System
240
8.1
Accumulator
120
4
Condenser
30
1
Evaporator
60
2
Compressor
drain and measure the oil from
the old compressor - see text.
X J
HEATING AND AIR CONDITIONING
24 - 23
SERV I CE PROCEDU RES (Cont inue d)
Summary of Contents for Cherokee 1999
Page 1: ...HOFRPH WR WKH HHS KHURNHH OHFWURQLF 6HUYLFH 0DQXDO OLFN 2Q 7KH RJR 7R HJLQ...
Page 19: ...Fig 1 Wheel Alignment Measurements 2 2 SUSPENSION XJ GENERAL INFORMATION Continued...
Page 35: ......
Page 53: ...FRONT AXLES DIAGNOSIS 3 18 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 54: ...DIAGNOSIS CONTINUED XJ DIFFERENTIAL AND DRIVELINE 3 19 DIAGNOSIS AND TESTING Continued...
Page 77: ...Fig 61 Gear Tooth Contact Patterns 3 42 DIFFERENTIAL AND DRIVELINE XJ ADJUSTMENTS Continued...
Page 86: ...DIAGNOSIS CHART XJ DIFFERENTIAL AND DRIVELINE 3 51 DIAGNOSIS AND TESTING Continued...
Page 87: ...DIAGNOSIS CHART CONTINUED 3 52 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 112: ...Fig 79 Gear Tooth Contact Patterns XJ DIFFERENTIAL AND DRIVELINE 3 77 ADJUSTMENTS Continued...
Page 122: ...DIAGNOSIS CHART XJ DIFFERENTIAL AND DRIVELINE 3 87 DIAGNOSIS AND TESTING Continued...
Page 123: ...DIAGNOSIS CHART CONTINUED 3 88 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 143: ...Fig 59 Gear Tooth Contact Patterns 3 108 DIFFERENTIAL AND DRIVELINE XJ ADJUSTMENTS Continued...
Page 185: ......
Page 189: ...Clutch Components 6 4 CLUTCH XJ DIAGNOSIS AND TESTING Continued...
Page 243: ......
Page 251: ...COOLING SYSTEM DIAGNOSIS DIESEL ENGINE 7 8 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 252: ...XJ COOLING SYSTEM 7 9 DIAGNOSIS AND TESTING Continued...
Page 253: ...7 10 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 254: ...XJ COOLING SYSTEM 7 11 DIAGNOSIS AND TESTING Continued...
Page 255: ...7 12 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 260: ...SERPENTINE DRIVE BELT DIAGNOSIS XJ COOLING SYSTEM 7 17 DIAGNOSIS AND TESTING Continued...
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Page 979: ...Fig 26 ABS G Sensor 8W 90 34 8W 90 CONNECTOR LOCA TIONS XJ DESCRIPTION AND OPERATION Continued...
Page 980: ...Fig 27 Rear Lamps XJ 8W 90 CONNECTOR LOCA TIONS 8W 90 35 DESCRIPTION AND OPERATION Continued...
Page 983: ...Fig 30 Liftgate 8W 90 38 8W 90 CONNECTOR LOCA TIONS XJ DESCRIPTION AND OPERATION Continued...
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Page 1034: ...Oil Lubrication System 2 5L Engine XJ 2 5L ENGINE 9 17 DESCRIPTION AND OPERATION Continued...
Page 1075: ...Oil Lubrication System 4 0L Engine 9 58 4 0L ENGINE XJ DESCRIPTION AND OPERATION Continued...
Page 1116: ...XJ ENGINE 9 3 DIAGNOSIS AND TESTING Continued...
Page 1117: ...9 4 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1118: ...XJ ENGINE 9 5 DIAGNOSIS AND TESTING Continued...
Page 1119: ...9 6 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1120: ...XJ ENGINE 9 7 DIAGNOSIS AND TESTING Continued...
Page 1121: ...9 8 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1122: ...XJ ENGINE 9 9 DIAGNOSIS AND TESTING Continued...
Page 1123: ...9 10 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1124: ...XJ ENGINE 9 11 DIAGNOSIS AND TESTING Continued...
Page 1159: ...SPECIFICATIONS ENGINE SPECIFICA TIONS 9 46 ENGINE XJ...
Page 1160: ...XJ ENGINE 9 47 SPECIFICATIONS Continued...
Page 1171: ......
Page 1188: ...Fig 6 Frame Dimensions XJ FRAME AND BUMPERS 13 7 SPECIFICATIONS Continued...
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Page 1293: ...Fig 1 Recirculating Ball Type Gear 19 12 STEERING XJ DESCRIPTION AND OPERATION Continued...
Page 1307: ...SPECIAL TOOLS STEERING LINKAGE Puller C 3894 A Remover Pitman C 4150A 19 26 STEERING XJ...
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Page 1504: ...DIAGNOSIS TABLE XJ TRANSMISSION AND TRANSFER CASE 21 181 DIAGNOSIS AND TESTING Continued...
Page 1600: ...A W 4 TORQUE SPECIFICA TIONS XJ TRANSMISSION AND TRANSFER CASE 21 277 SPECIFICATIONS Continued...
Page 1702: ...Fig 3 Hood Components XJ BODY 23 21 REMOVAL AND INSTALLATION Continued...
Page 1740: ...WELD LOCA TIONS UPPER COWL XJ BODY 23 59 SPECIFICATIONS Continued...
Page 1741: ...UPPER COWL 23 60 BODY XJ SPECIFICATIONS Continued...
Page 1742: ...COWL XJ BODY 23 61 SPECIFICATIONS Continued...
Page 1743: ...A PILLAR 23 62 BODY XJ SPECIFICATIONS Continued...
Page 1744: ...A PILLAR XJ BODY 23 63 SPECIFICATIONS Continued...
Page 1745: ...A PILLAR 23 64 BODY XJ SPECIFICATIONS Continued...
Page 1746: ...A PILLAR XJ BODY 23 65 SPECIFICATIONS Continued...
Page 1747: ...B PILLAR 23 66 BODY XJ SPECIFICATIONS Continued...
Page 1748: ...D PILLAR XJ BODY 23 67 SPECIFICATIONS Continued...
Page 1749: ...FUEL FILLER OPENING 23 68 BODY XJ SPECIFICATIONS Continued...
Page 1750: ...CARGO AREA FLOOR PAN XJ BODY 23 69 SPECIFICATIONS Continued...
Page 1751: ...ROOF AND D PILLAR 23 70 BODY XJ SPECIFICATIONS Continued...
Page 1752: ...LIFTGA TE OPENING XJ BODY 23 71 SPECIFICATIONS Continued...
Page 1753: ...ROOF 23 72 BODY XJ SPECIFICATIONS Continued...
Page 1754: ...ROOF XJ BODY 23 73 SPECIFICATIONS Continued...
Page 1755: ...FRAME RAIL 23 74 BODY XJ SPECIFICATIONS Continued...
Page 1756: ...FRAME RAIL XJ BODY 23 75 SPECIFICATIONS Continued...
Page 1757: ...FRAME RAIL 23 76 BODY XJ SPECIFICATIONS Continued...
Page 1758: ...FRAME RAIL XJ BODY 23 77 SPECIFICATIONS Continued...
Page 1759: ...REINFORCEMENT 23 78 BODY XJ SPECIFICATIONS Continued...
Page 1760: ...FRONT INNER FENDER XJ BODY 23 79 SPECIFICATIONS Continued...
Page 1761: ...FRONT INNER FENDER AND RADIA TOR CLOSURE PANEL 23 80 BODY XJ SPECIFICATIONS Continued...
Page 1762: ...REINFORCEMENT FRONT FENDER XJ BODY 23 81 SPECIFICATIONS Continued...
Page 1763: ...BODY SIDE 23 82 BODY XJ SPECIFICATIONS Continued...
Page 1764: ...REAR WHEELHOUSE XJ BODY 23 83 SPECIFICATIONS Continued...
Page 1765: ...REAR INNER WHEELHOUSE 23 84 BODY XJ SPECIFICATIONS Continued...
Page 1766: ...BODY SIDE XJ BODY 23 85 SPECIFICATIONS Continued...
Page 1767: ...BODY SIDE 23 86 BODY XJ SPECIFICATIONS Continued...
Page 1768: ...BODY SIDE XJ BODY 23 87 SPECIFICATIONS Continued...
Page 1769: ...BODY SIDE 23 88 BODY XJ SPECIFICATIONS Continued...
Page 1770: ...BODY SIDE XJ BODY 23 89 SPECIFICATIONS Continued...
Page 1771: ...BODY SIDE 23 90 BODY XJ SPECIFICATIONS Continued...
Page 1772: ...UNDERBODY XJ BODY 23 91 SPECIFICATIONS Continued...
Page 1773: ...UNDERBODY 23 92 BODY XJ SPECIFICATIONS Continued...
Page 1774: ...UNDERBODY XJ BODY 23 93 SPECIFICATIONS Continued...
Page 1775: ...UNDERBODY 23 94 BODY XJ SPECIFICATIONS Continued...
Page 1776: ...UNDERBODY XJ BODY 23 95 SPECIFICATIONS Continued...
Page 1777: ...UNDERBODY 23 96 BODY XJ SPECIFICATIONS Continued...
Page 1778: ...UNDERBODY XJ BODY 23 97 SPECIFICATIONS Continued...
Page 1779: ...UNDERBODY 23 98 BODY XJ SPECIFICATIONS Continued...
Page 1780: ...UNDERBODY XJ BODY 23 99 SPECIFICATIONS Continued...
Page 1781: ...UNDERBODY 23 100 BODY XJ SPECIFICATIONS Continued...
Page 1782: ...UNDERBODY XJ BODY 23 101 SPECIFICATIONS Continued...
Page 1783: ...BODY SEALING LOCA TIONS APPLICA TION METHODS 23 102 BODY XJ SPECIFICATIONS Continued...
Page 1784: ...COWL AND DASH PANEL XJ BODY 23 103 SPECIFICATIONS Continued...
Page 1785: ...DASH PANEL AND FLOOR PAN 23 104 BODY XJ SPECIFICATIONS Continued...
Page 1786: ...FLOOR PAN XJ BODY 23 105 SPECIFICATIONS Continued...
Page 1787: ...REAR INNER WHEELHOUSE 23 106 BODY XJ SPECIFICATIONS Continued...
Page 1788: ...FRONT INNER WHEELHOUSE XJ BODY 23 107 SPECIFICATIONS Continued...
Page 1789: ...BODY SIDE 23 108 BODY XJ SPECIFICATIONS Continued...
Page 1790: ...BODY SIDE XJ BODY 23 109 SPECIFICATIONS Continued...
Page 1791: ...BODY SIDE 23 110 BODY XJ SPECIFICATIONS Continued...
Page 1792: ...ROOF PANEL XJ BODY 23 111 SPECIFICATIONS Continued...
Page 1793: ...FUEL FILLER HOUSING 23 112 BODY XJ SPECIFICATIONS Continued...
Page 1794: ...LIFTGA TE OPENING XJ BODY 23 113 SPECIFICATIONS Continued...
Page 1795: ...STRUCTURAL ADHESIVE LOCA TIONS LEFT QUARTER PANEL 23 114 BODY XJ SPECIFICATIONS Continued...
Page 1796: ...REAR WHEELHOUSE XJ BODY 23 115 SPECIFICATIONS Continued...
Page 1797: ...ROOF BOWS 23 116 BODY XJ SPECIFICATIONS Continued...
Page 1798: ...BODY GAP AND FLUSH MEASUREMENTS XJ BODY 23 117 SPECIFICATIONS Continued...
Page 1805: ...ENGINE COMPARTMENT 23 124 BODY XJ SPECIFICATIONS Continued...
Page 1807: ...SPECIAL TOOLS BODY Remover Moldings C 4829 23 126 BODY XJ...
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Page 1940: ...FASTENER IDENTIFICATION XJ INTRODUCTION 5 GENERAL INFORMATION Continued...
Page 1941: ...FASTENER STRENGTH 6 INTRODUCTION XJ GENERAL INFORMATION Continued...
Page 1943: ...METRIC CONVERSION 8 INTRODUCTION XJ GENERAL INFORMATION Continued...
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