ou t of specifica t ion , r epla ce t h e n ecessa r y gea r a n d
gea r n eedle bea r in g a s a n a ssem bly.
GEAR CASE, ADAPTER/EXTENSION HOUSING,
INTERMEDIATE PLATE
Clea n t h e ca se, h ou sin g, a n d in t er m edia t e pla t e
wit h solven t a n d dr y wit h com pr essed a ir. Repla ce
t h e ca se if cr a cked, por ou s, or if a n y of t h e bea r in g
a n d gea r bor es a r e da m a ged.
In spect t h e t h r ea ds in t h e ca se, h ou sin g, a n d pla t e.
Min or t h r ea d da m a ge ca n be r epa ir ed wit h st eel
t h r ea d in ser t s, if n ecessa r y. Do n ot a t t em pt t o r epa ir
a n y t h r ea ds wh ich sh ow eviden ce of cr a cks a r ou n d
t h e t h r ea ded h ole.
OUTPUT SHAFT
Ch eck t h ickn ess of t h e ou t pu t sh a ft a n d in n er
bea r in g r a ce fla n ges wit h a m icr om et er or ver n ier
ca liper s (F ig. 119).
•
Min im u m t h ickn ess for sh a ft fla n ge is 4.80 m m
(0.189 in .)
•
Min im u m t h ickn ess for fir st gea r bea r in g in n er
r a ce fla n ge is 3.99 m m (0.157 in .)
Mea su r e dia m et er of t h e ou t pu t sh a ft jou r n a l su r-
fa ces wit h a m icr om et er. Repla ce t h e sh a ft if eit h er of
t h ese su r fa ces a r e wor n beyon d specified lim it s.
•
Secon d
gea r
su r fa ce
m in im u m
dia m et er
is
37.964 m m (1.495 in .)
•
Th ir d gea r su r fa ce m in im u m dia m et er is 34.984
m m (1.377 in .)
Mea su r e dia m et er of t h e fir st gea r bea r in g in n er
r a ce. Min im u m dia m et er is 38.985 m m (1.535 in .).
Mea su r e ou t pu t sh a ft r u n ou t wit h a dia l in dica t or
(F ig. 120). Ru n ou t sh ou ld n ot exceed 0.05 m m (0.002
in .).
Repla ce ou t pu t sh a ft or fir st gea r in n er bea r in g
r a ce if m ea su r em en t of a n y su r fa ce is ou t of specifi-
ca t ion . Do n ot a t t em pt t o r epa ir ou t of specifica t ion
com pon en t s.
COUNTERSHAFT
In spect t h e cou n t er sh a ft gea r t eet h . Repla ce t h e
cou n t er sh a ft if a n y t eet h a r e wor n or da m a ged.
In spect t h e bea r in g su r fa ces a n d r epla ce sh a ft if a n y
su r fa ce sh ows da m a ge or wea r.
Ch eck con dit ion of t h e cou n t er sh a ft fr on t bea r in g.
Repla ce t h e bea r in g if wor n , n oisy, or da m a ged.
GEAR AND SYNCHRONIZER
In st a ll t h e n eedle bea r in g a n d in n er r a ce in t h e
fir st gea r. Th en ch eck oil clea r a n ce bet ween t h e gea r
a n d in n er r a ce (F ig. 121). Clea r a n ce sh ou ld be 0.009
– 0.032 m m (0.0004 – 0.0013 in .).
In st a ll t h e n eedle bea r in gs a n d t h e secon d, t h ir d
a n d cou n t er fift h gea r s on t h e ou t pu t sh a ft . Th en
ch eck oil clea r a n ce bet ween t h e gea r s a n d sh a ft wit h
a dia l in dica t or (F ig. 122). Oil clea r a n ce for a ll t h r ee
gea r s is 0.009 – 0.0013 m m (0.0004 – 0.0013 in .).
Ch eck syn ch r on izer r in g wea r (F ig. 123). In ser t
ea ch r in g in m a t ch in g gea r. Mea su r e clea r a n ce
bet ween ea ch r in g a n d gea r wit h feeler ga u ge.
Repla ce r in g if clea r a n ce exceeds 2.0 m m (0.078 in .).
Fig. 119 Check Shaft And Bearing Race Flange
Thickness
Fig. 120 Check Output Shaft Runout
X J
TRANSMISSION AND TRANSFER CASE
21 - 33
CLEAN I N G AN D I N SPECT I ON (Cont inue d)
Summary of Contents for Cherokee 1999
Page 1: ...HOFRPH WR WKH HHS KHURNHH OHFWURQLF 6HUYLFH 0DQXDO OLFN 2Q 7KH RJR 7R HJLQ...
Page 19: ...Fig 1 Wheel Alignment Measurements 2 2 SUSPENSION XJ GENERAL INFORMATION Continued...
Page 35: ......
Page 53: ...FRONT AXLES DIAGNOSIS 3 18 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 54: ...DIAGNOSIS CONTINUED XJ DIFFERENTIAL AND DRIVELINE 3 19 DIAGNOSIS AND TESTING Continued...
Page 77: ...Fig 61 Gear Tooth Contact Patterns 3 42 DIFFERENTIAL AND DRIVELINE XJ ADJUSTMENTS Continued...
Page 86: ...DIAGNOSIS CHART XJ DIFFERENTIAL AND DRIVELINE 3 51 DIAGNOSIS AND TESTING Continued...
Page 87: ...DIAGNOSIS CHART CONTINUED 3 52 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 112: ...Fig 79 Gear Tooth Contact Patterns XJ DIFFERENTIAL AND DRIVELINE 3 77 ADJUSTMENTS Continued...
Page 122: ...DIAGNOSIS CHART XJ DIFFERENTIAL AND DRIVELINE 3 87 DIAGNOSIS AND TESTING Continued...
Page 123: ...DIAGNOSIS CHART CONTINUED 3 88 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 143: ...Fig 59 Gear Tooth Contact Patterns 3 108 DIFFERENTIAL AND DRIVELINE XJ ADJUSTMENTS Continued...
Page 185: ......
Page 189: ...Clutch Components 6 4 CLUTCH XJ DIAGNOSIS AND TESTING Continued...
Page 243: ......
Page 251: ...COOLING SYSTEM DIAGNOSIS DIESEL ENGINE 7 8 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 252: ...XJ COOLING SYSTEM 7 9 DIAGNOSIS AND TESTING Continued...
Page 253: ...7 10 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 254: ...XJ COOLING SYSTEM 7 11 DIAGNOSIS AND TESTING Continued...
Page 255: ...7 12 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 260: ...SERPENTINE DRIVE BELT DIAGNOSIS XJ COOLING SYSTEM 7 17 DIAGNOSIS AND TESTING Continued...
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Page 979: ...Fig 26 ABS G Sensor 8W 90 34 8W 90 CONNECTOR LOCA TIONS XJ DESCRIPTION AND OPERATION Continued...
Page 980: ...Fig 27 Rear Lamps XJ 8W 90 CONNECTOR LOCA TIONS 8W 90 35 DESCRIPTION AND OPERATION Continued...
Page 983: ...Fig 30 Liftgate 8W 90 38 8W 90 CONNECTOR LOCA TIONS XJ DESCRIPTION AND OPERATION Continued...
Page 993: ......
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Page 1034: ...Oil Lubrication System 2 5L Engine XJ 2 5L ENGINE 9 17 DESCRIPTION AND OPERATION Continued...
Page 1075: ...Oil Lubrication System 4 0L Engine 9 58 4 0L ENGINE XJ DESCRIPTION AND OPERATION Continued...
Page 1116: ...XJ ENGINE 9 3 DIAGNOSIS AND TESTING Continued...
Page 1117: ...9 4 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1118: ...XJ ENGINE 9 5 DIAGNOSIS AND TESTING Continued...
Page 1119: ...9 6 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1120: ...XJ ENGINE 9 7 DIAGNOSIS AND TESTING Continued...
Page 1121: ...9 8 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1122: ...XJ ENGINE 9 9 DIAGNOSIS AND TESTING Continued...
Page 1123: ...9 10 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1124: ...XJ ENGINE 9 11 DIAGNOSIS AND TESTING Continued...
Page 1159: ...SPECIFICATIONS ENGINE SPECIFICA TIONS 9 46 ENGINE XJ...
Page 1160: ...XJ ENGINE 9 47 SPECIFICATIONS Continued...
Page 1171: ......
Page 1188: ...Fig 6 Frame Dimensions XJ FRAME AND BUMPERS 13 7 SPECIFICATIONS Continued...
Page 1281: ......
Page 1293: ...Fig 1 Recirculating Ball Type Gear 19 12 STEERING XJ DESCRIPTION AND OPERATION Continued...
Page 1307: ...SPECIAL TOOLS STEERING LINKAGE Puller C 3894 A Remover Pitman C 4150A 19 26 STEERING XJ...
Page 1311: ......
Page 1323: ......
Page 1504: ...DIAGNOSIS TABLE XJ TRANSMISSION AND TRANSFER CASE 21 181 DIAGNOSIS AND TESTING Continued...
Page 1600: ...A W 4 TORQUE SPECIFICA TIONS XJ TRANSMISSION AND TRANSFER CASE 21 277 SPECIFICATIONS Continued...
Page 1702: ...Fig 3 Hood Components XJ BODY 23 21 REMOVAL AND INSTALLATION Continued...
Page 1740: ...WELD LOCA TIONS UPPER COWL XJ BODY 23 59 SPECIFICATIONS Continued...
Page 1741: ...UPPER COWL 23 60 BODY XJ SPECIFICATIONS Continued...
Page 1742: ...COWL XJ BODY 23 61 SPECIFICATIONS Continued...
Page 1743: ...A PILLAR 23 62 BODY XJ SPECIFICATIONS Continued...
Page 1744: ...A PILLAR XJ BODY 23 63 SPECIFICATIONS Continued...
Page 1745: ...A PILLAR 23 64 BODY XJ SPECIFICATIONS Continued...
Page 1746: ...A PILLAR XJ BODY 23 65 SPECIFICATIONS Continued...
Page 1747: ...B PILLAR 23 66 BODY XJ SPECIFICATIONS Continued...
Page 1748: ...D PILLAR XJ BODY 23 67 SPECIFICATIONS Continued...
Page 1749: ...FUEL FILLER OPENING 23 68 BODY XJ SPECIFICATIONS Continued...
Page 1750: ...CARGO AREA FLOOR PAN XJ BODY 23 69 SPECIFICATIONS Continued...
Page 1751: ...ROOF AND D PILLAR 23 70 BODY XJ SPECIFICATIONS Continued...
Page 1752: ...LIFTGA TE OPENING XJ BODY 23 71 SPECIFICATIONS Continued...
Page 1753: ...ROOF 23 72 BODY XJ SPECIFICATIONS Continued...
Page 1754: ...ROOF XJ BODY 23 73 SPECIFICATIONS Continued...
Page 1755: ...FRAME RAIL 23 74 BODY XJ SPECIFICATIONS Continued...
Page 1756: ...FRAME RAIL XJ BODY 23 75 SPECIFICATIONS Continued...
Page 1757: ...FRAME RAIL 23 76 BODY XJ SPECIFICATIONS Continued...
Page 1758: ...FRAME RAIL XJ BODY 23 77 SPECIFICATIONS Continued...
Page 1759: ...REINFORCEMENT 23 78 BODY XJ SPECIFICATIONS Continued...
Page 1760: ...FRONT INNER FENDER XJ BODY 23 79 SPECIFICATIONS Continued...
Page 1761: ...FRONT INNER FENDER AND RADIA TOR CLOSURE PANEL 23 80 BODY XJ SPECIFICATIONS Continued...
Page 1762: ...REINFORCEMENT FRONT FENDER XJ BODY 23 81 SPECIFICATIONS Continued...
Page 1763: ...BODY SIDE 23 82 BODY XJ SPECIFICATIONS Continued...
Page 1764: ...REAR WHEELHOUSE XJ BODY 23 83 SPECIFICATIONS Continued...
Page 1765: ...REAR INNER WHEELHOUSE 23 84 BODY XJ SPECIFICATIONS Continued...
Page 1766: ...BODY SIDE XJ BODY 23 85 SPECIFICATIONS Continued...
Page 1767: ...BODY SIDE 23 86 BODY XJ SPECIFICATIONS Continued...
Page 1768: ...BODY SIDE XJ BODY 23 87 SPECIFICATIONS Continued...
Page 1769: ...BODY SIDE 23 88 BODY XJ SPECIFICATIONS Continued...
Page 1770: ...BODY SIDE XJ BODY 23 89 SPECIFICATIONS Continued...
Page 1771: ...BODY SIDE 23 90 BODY XJ SPECIFICATIONS Continued...
Page 1772: ...UNDERBODY XJ BODY 23 91 SPECIFICATIONS Continued...
Page 1773: ...UNDERBODY 23 92 BODY XJ SPECIFICATIONS Continued...
Page 1774: ...UNDERBODY XJ BODY 23 93 SPECIFICATIONS Continued...
Page 1775: ...UNDERBODY 23 94 BODY XJ SPECIFICATIONS Continued...
Page 1776: ...UNDERBODY XJ BODY 23 95 SPECIFICATIONS Continued...
Page 1777: ...UNDERBODY 23 96 BODY XJ SPECIFICATIONS Continued...
Page 1778: ...UNDERBODY XJ BODY 23 97 SPECIFICATIONS Continued...
Page 1779: ...UNDERBODY 23 98 BODY XJ SPECIFICATIONS Continued...
Page 1780: ...UNDERBODY XJ BODY 23 99 SPECIFICATIONS Continued...
Page 1781: ...UNDERBODY 23 100 BODY XJ SPECIFICATIONS Continued...
Page 1782: ...UNDERBODY XJ BODY 23 101 SPECIFICATIONS Continued...
Page 1783: ...BODY SEALING LOCA TIONS APPLICA TION METHODS 23 102 BODY XJ SPECIFICATIONS Continued...
Page 1784: ...COWL AND DASH PANEL XJ BODY 23 103 SPECIFICATIONS Continued...
Page 1785: ...DASH PANEL AND FLOOR PAN 23 104 BODY XJ SPECIFICATIONS Continued...
Page 1786: ...FLOOR PAN XJ BODY 23 105 SPECIFICATIONS Continued...
Page 1787: ...REAR INNER WHEELHOUSE 23 106 BODY XJ SPECIFICATIONS Continued...
Page 1788: ...FRONT INNER WHEELHOUSE XJ BODY 23 107 SPECIFICATIONS Continued...
Page 1789: ...BODY SIDE 23 108 BODY XJ SPECIFICATIONS Continued...
Page 1790: ...BODY SIDE XJ BODY 23 109 SPECIFICATIONS Continued...
Page 1791: ...BODY SIDE 23 110 BODY XJ SPECIFICATIONS Continued...
Page 1792: ...ROOF PANEL XJ BODY 23 111 SPECIFICATIONS Continued...
Page 1793: ...FUEL FILLER HOUSING 23 112 BODY XJ SPECIFICATIONS Continued...
Page 1794: ...LIFTGA TE OPENING XJ BODY 23 113 SPECIFICATIONS Continued...
Page 1795: ...STRUCTURAL ADHESIVE LOCA TIONS LEFT QUARTER PANEL 23 114 BODY XJ SPECIFICATIONS Continued...
Page 1796: ...REAR WHEELHOUSE XJ BODY 23 115 SPECIFICATIONS Continued...
Page 1797: ...ROOF BOWS 23 116 BODY XJ SPECIFICATIONS Continued...
Page 1798: ...BODY GAP AND FLUSH MEASUREMENTS XJ BODY 23 117 SPECIFICATIONS Continued...
Page 1805: ...ENGINE COMPARTMENT 23 124 BODY XJ SPECIFICATIONS Continued...
Page 1807: ...SPECIAL TOOLS BODY Remover Moldings C 4829 23 126 BODY XJ...
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Page 1940: ...FASTENER IDENTIFICATION XJ INTRODUCTION 5 GENERAL INFORMATION Continued...
Page 1941: ...FASTENER STRENGTH 6 INTRODUCTION XJ GENERAL INFORMATION Continued...
Page 1943: ...METRIC CONVERSION 8 INTRODUCTION XJ GENERAL INFORMATION Continued...
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