(11) Ch eck r ot a t in g t or qu e wit h a (in . lbs.) t or qu e
wr en ch (F ig. 18). Th e t or qu e n ecessa r y t o r ot a t e t h e
pin ion gea r sh ou ld be:
•
Or igin a l Bea r in gs — Th e r ea din g r ecor ded du r-
in g r em ova l, plu s a n a ddit ion a l 0.56 N·m (5 in . lbs.).
•
New Bea r in gs — 2 t o 5 N·m (15 t o 35 in . lbs.).
(12) In st a ll differ en t ia l a ssem bly a n d a xle sh a ft s,
if n ecessa r y.
(13) Align m a r ks m a de pr eviou sly on yoke a n d
pr opeller sh a ft a n d in st a ll pr opeller sh a ft .
(14) In st a ll r ea r br a ke dr u m s. Refer t o Gr ou p 5,
Br a kes, for pr oper pr ocedu r es.
(15) Add gea r lu br ica n t , if n ecessa r y. Refer t o
Lu br ica n t Specifica t ion s of t h is sect ion for lu br ica n t
r equ ir em en t s.
(16) In st a ll wh eel a n d t ir e a ssem blies.
(17) Lower veh icle.
AXLE SHAFT
REMOVAL
(1) Ra ise a n d su ppor t veh icle. E n su r e t h a t t h e
t r a n sm ission is in n eu t r a l.
(2) Rem ove wh eel a n d t ir e a ssem bly.
(3) Rem ove br a ke dr u m . Refer t o Gr ou p 5, Br a kes,
for pr oper pr ocedu r e.
(4) Clea n a ll for eign m a t er ia l fr om h ou sin g cover
a r ea .
(5) Loosen h ou sin g cover bolt s. Dr a in lu br ica n t
fr om t h e h ou sin g a n d a xle sh a ft t u bes. Rem ove h ou s-
in g cover.
(6) Rot a t e differ en t ia l ca se so t h a t pin ion m a t e
gea r sh a ft lock scr ew is a ccessible. Rem ove lock
scr ew a n d pin ion m a t e gea r sh a ft fr om differ en t ia l
ca se (F ig. 19).
(7) P u sh a xle sh a ft in wa r d a n d r em ove a xle sh a ft
C–clip lock fr om t h e a xle sh a ft (F ig. 20).
(8) Rem ove a xle sh a ft . Use ca r e t o pr even t da m a ge
t o a xle sh a ft bea r in g a n d sea l, wh ich will r em a in in
a xle sh a ft t u be. Also, exer cise ca r e n ot t o da m a ge t h e
wh eel speed sen sor on veh icles equ ipped wit h ABS
br a kes.
(9) In spect a xle sh a ft sea l for lea ka ge or da m a ge.
(10) In spect r oller bea r in g con t a ct su r fa ce on a xle
sh a ft for sign s of br in ellin g, ga llin g a n d pit t in g. If
a n y of t h ese con dit ion s exist , t h e a xle sh a ft a n d/or
bea r in g a n d sea l m u st be r epla ced.
INSTALLATION
(1) Lu br ica t e bea r in g bor e a n d sea l lip wit h gea r
lu br ica n t . In ser t a xle sh a ft t h r ou gh sea l, bea r in g,
a n d en ga ge it in t o side gea r splin es.
Fig. 18 Check Pinion Gear Rotation Torque
Fig. 19 Mate Shaft Lock Screw
Fig. 20 Axle Shaft C–Clip Lock
3 - 58
DIFFERENTIAL AND DRIVELINE
X J
REM OVAL AN D I N STALLAT I ON (Cont inue d)
Summary of Contents for Cherokee 1999
Page 1: ...HOFRPH WR WKH HHS KHURNHH OHFWURQLF 6HUYLFH 0DQXDO OLFN 2Q 7KH RJR 7R HJLQ...
Page 19: ...Fig 1 Wheel Alignment Measurements 2 2 SUSPENSION XJ GENERAL INFORMATION Continued...
Page 35: ......
Page 53: ...FRONT AXLES DIAGNOSIS 3 18 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 54: ...DIAGNOSIS CONTINUED XJ DIFFERENTIAL AND DRIVELINE 3 19 DIAGNOSIS AND TESTING Continued...
Page 77: ...Fig 61 Gear Tooth Contact Patterns 3 42 DIFFERENTIAL AND DRIVELINE XJ ADJUSTMENTS Continued...
Page 86: ...DIAGNOSIS CHART XJ DIFFERENTIAL AND DRIVELINE 3 51 DIAGNOSIS AND TESTING Continued...
Page 87: ...DIAGNOSIS CHART CONTINUED 3 52 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 112: ...Fig 79 Gear Tooth Contact Patterns XJ DIFFERENTIAL AND DRIVELINE 3 77 ADJUSTMENTS Continued...
Page 122: ...DIAGNOSIS CHART XJ DIFFERENTIAL AND DRIVELINE 3 87 DIAGNOSIS AND TESTING Continued...
Page 123: ...DIAGNOSIS CHART CONTINUED 3 88 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 143: ...Fig 59 Gear Tooth Contact Patterns 3 108 DIFFERENTIAL AND DRIVELINE XJ ADJUSTMENTS Continued...
Page 185: ......
Page 189: ...Clutch Components 6 4 CLUTCH XJ DIAGNOSIS AND TESTING Continued...
Page 243: ......
Page 251: ...COOLING SYSTEM DIAGNOSIS DIESEL ENGINE 7 8 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 252: ...XJ COOLING SYSTEM 7 9 DIAGNOSIS AND TESTING Continued...
Page 253: ...7 10 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 254: ...XJ COOLING SYSTEM 7 11 DIAGNOSIS AND TESTING Continued...
Page 255: ...7 12 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 260: ...SERPENTINE DRIVE BELT DIAGNOSIS XJ COOLING SYSTEM 7 17 DIAGNOSIS AND TESTING Continued...
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Page 979: ...Fig 26 ABS G Sensor 8W 90 34 8W 90 CONNECTOR LOCA TIONS XJ DESCRIPTION AND OPERATION Continued...
Page 980: ...Fig 27 Rear Lamps XJ 8W 90 CONNECTOR LOCA TIONS 8W 90 35 DESCRIPTION AND OPERATION Continued...
Page 983: ...Fig 30 Liftgate 8W 90 38 8W 90 CONNECTOR LOCA TIONS XJ DESCRIPTION AND OPERATION Continued...
Page 993: ......
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Page 1034: ...Oil Lubrication System 2 5L Engine XJ 2 5L ENGINE 9 17 DESCRIPTION AND OPERATION Continued...
Page 1075: ...Oil Lubrication System 4 0L Engine 9 58 4 0L ENGINE XJ DESCRIPTION AND OPERATION Continued...
Page 1116: ...XJ ENGINE 9 3 DIAGNOSIS AND TESTING Continued...
Page 1117: ...9 4 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1118: ...XJ ENGINE 9 5 DIAGNOSIS AND TESTING Continued...
Page 1119: ...9 6 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1120: ...XJ ENGINE 9 7 DIAGNOSIS AND TESTING Continued...
Page 1121: ...9 8 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1122: ...XJ ENGINE 9 9 DIAGNOSIS AND TESTING Continued...
Page 1123: ...9 10 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1124: ...XJ ENGINE 9 11 DIAGNOSIS AND TESTING Continued...
Page 1159: ...SPECIFICATIONS ENGINE SPECIFICA TIONS 9 46 ENGINE XJ...
Page 1160: ...XJ ENGINE 9 47 SPECIFICATIONS Continued...
Page 1171: ......
Page 1188: ...Fig 6 Frame Dimensions XJ FRAME AND BUMPERS 13 7 SPECIFICATIONS Continued...
Page 1281: ......
Page 1293: ...Fig 1 Recirculating Ball Type Gear 19 12 STEERING XJ DESCRIPTION AND OPERATION Continued...
Page 1307: ...SPECIAL TOOLS STEERING LINKAGE Puller C 3894 A Remover Pitman C 4150A 19 26 STEERING XJ...
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Page 1323: ......
Page 1504: ...DIAGNOSIS TABLE XJ TRANSMISSION AND TRANSFER CASE 21 181 DIAGNOSIS AND TESTING Continued...
Page 1600: ...A W 4 TORQUE SPECIFICA TIONS XJ TRANSMISSION AND TRANSFER CASE 21 277 SPECIFICATIONS Continued...
Page 1702: ...Fig 3 Hood Components XJ BODY 23 21 REMOVAL AND INSTALLATION Continued...
Page 1740: ...WELD LOCA TIONS UPPER COWL XJ BODY 23 59 SPECIFICATIONS Continued...
Page 1741: ...UPPER COWL 23 60 BODY XJ SPECIFICATIONS Continued...
Page 1742: ...COWL XJ BODY 23 61 SPECIFICATIONS Continued...
Page 1743: ...A PILLAR 23 62 BODY XJ SPECIFICATIONS Continued...
Page 1744: ...A PILLAR XJ BODY 23 63 SPECIFICATIONS Continued...
Page 1745: ...A PILLAR 23 64 BODY XJ SPECIFICATIONS Continued...
Page 1746: ...A PILLAR XJ BODY 23 65 SPECIFICATIONS Continued...
Page 1747: ...B PILLAR 23 66 BODY XJ SPECIFICATIONS Continued...
Page 1748: ...D PILLAR XJ BODY 23 67 SPECIFICATIONS Continued...
Page 1749: ...FUEL FILLER OPENING 23 68 BODY XJ SPECIFICATIONS Continued...
Page 1750: ...CARGO AREA FLOOR PAN XJ BODY 23 69 SPECIFICATIONS Continued...
Page 1751: ...ROOF AND D PILLAR 23 70 BODY XJ SPECIFICATIONS Continued...
Page 1752: ...LIFTGA TE OPENING XJ BODY 23 71 SPECIFICATIONS Continued...
Page 1753: ...ROOF 23 72 BODY XJ SPECIFICATIONS Continued...
Page 1754: ...ROOF XJ BODY 23 73 SPECIFICATIONS Continued...
Page 1755: ...FRAME RAIL 23 74 BODY XJ SPECIFICATIONS Continued...
Page 1756: ...FRAME RAIL XJ BODY 23 75 SPECIFICATIONS Continued...
Page 1757: ...FRAME RAIL 23 76 BODY XJ SPECIFICATIONS Continued...
Page 1758: ...FRAME RAIL XJ BODY 23 77 SPECIFICATIONS Continued...
Page 1759: ...REINFORCEMENT 23 78 BODY XJ SPECIFICATIONS Continued...
Page 1760: ...FRONT INNER FENDER XJ BODY 23 79 SPECIFICATIONS Continued...
Page 1761: ...FRONT INNER FENDER AND RADIA TOR CLOSURE PANEL 23 80 BODY XJ SPECIFICATIONS Continued...
Page 1762: ...REINFORCEMENT FRONT FENDER XJ BODY 23 81 SPECIFICATIONS Continued...
Page 1763: ...BODY SIDE 23 82 BODY XJ SPECIFICATIONS Continued...
Page 1764: ...REAR WHEELHOUSE XJ BODY 23 83 SPECIFICATIONS Continued...
Page 1765: ...REAR INNER WHEELHOUSE 23 84 BODY XJ SPECIFICATIONS Continued...
Page 1766: ...BODY SIDE XJ BODY 23 85 SPECIFICATIONS Continued...
Page 1767: ...BODY SIDE 23 86 BODY XJ SPECIFICATIONS Continued...
Page 1768: ...BODY SIDE XJ BODY 23 87 SPECIFICATIONS Continued...
Page 1769: ...BODY SIDE 23 88 BODY XJ SPECIFICATIONS Continued...
Page 1770: ...BODY SIDE XJ BODY 23 89 SPECIFICATIONS Continued...
Page 1771: ...BODY SIDE 23 90 BODY XJ SPECIFICATIONS Continued...
Page 1772: ...UNDERBODY XJ BODY 23 91 SPECIFICATIONS Continued...
Page 1773: ...UNDERBODY 23 92 BODY XJ SPECIFICATIONS Continued...
Page 1774: ...UNDERBODY XJ BODY 23 93 SPECIFICATIONS Continued...
Page 1775: ...UNDERBODY 23 94 BODY XJ SPECIFICATIONS Continued...
Page 1776: ...UNDERBODY XJ BODY 23 95 SPECIFICATIONS Continued...
Page 1777: ...UNDERBODY 23 96 BODY XJ SPECIFICATIONS Continued...
Page 1778: ...UNDERBODY XJ BODY 23 97 SPECIFICATIONS Continued...
Page 1779: ...UNDERBODY 23 98 BODY XJ SPECIFICATIONS Continued...
Page 1780: ...UNDERBODY XJ BODY 23 99 SPECIFICATIONS Continued...
Page 1781: ...UNDERBODY 23 100 BODY XJ SPECIFICATIONS Continued...
Page 1782: ...UNDERBODY XJ BODY 23 101 SPECIFICATIONS Continued...
Page 1783: ...BODY SEALING LOCA TIONS APPLICA TION METHODS 23 102 BODY XJ SPECIFICATIONS Continued...
Page 1784: ...COWL AND DASH PANEL XJ BODY 23 103 SPECIFICATIONS Continued...
Page 1785: ...DASH PANEL AND FLOOR PAN 23 104 BODY XJ SPECIFICATIONS Continued...
Page 1786: ...FLOOR PAN XJ BODY 23 105 SPECIFICATIONS Continued...
Page 1787: ...REAR INNER WHEELHOUSE 23 106 BODY XJ SPECIFICATIONS Continued...
Page 1788: ...FRONT INNER WHEELHOUSE XJ BODY 23 107 SPECIFICATIONS Continued...
Page 1789: ...BODY SIDE 23 108 BODY XJ SPECIFICATIONS Continued...
Page 1790: ...BODY SIDE XJ BODY 23 109 SPECIFICATIONS Continued...
Page 1791: ...BODY SIDE 23 110 BODY XJ SPECIFICATIONS Continued...
Page 1792: ...ROOF PANEL XJ BODY 23 111 SPECIFICATIONS Continued...
Page 1793: ...FUEL FILLER HOUSING 23 112 BODY XJ SPECIFICATIONS Continued...
Page 1794: ...LIFTGA TE OPENING XJ BODY 23 113 SPECIFICATIONS Continued...
Page 1795: ...STRUCTURAL ADHESIVE LOCA TIONS LEFT QUARTER PANEL 23 114 BODY XJ SPECIFICATIONS Continued...
Page 1796: ...REAR WHEELHOUSE XJ BODY 23 115 SPECIFICATIONS Continued...
Page 1797: ...ROOF BOWS 23 116 BODY XJ SPECIFICATIONS Continued...
Page 1798: ...BODY GAP AND FLUSH MEASUREMENTS XJ BODY 23 117 SPECIFICATIONS Continued...
Page 1805: ...ENGINE COMPARTMENT 23 124 BODY XJ SPECIFICATIONS Continued...
Page 1807: ...SPECIAL TOOLS BODY Remover Moldings C 4829 23 126 BODY XJ...
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Page 1940: ...FASTENER IDENTIFICATION XJ INTRODUCTION 5 GENERAL INFORMATION Continued...
Page 1941: ...FASTENER STRENGTH 6 INTRODUCTION XJ GENERAL INFORMATION Continued...
Page 1943: ...METRIC CONVERSION 8 INTRODUCTION XJ GENERAL INFORMATION Continued...
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