background image

406, 407 & 409

16

17

Please see operator manual for full details.

Directional Control on Main Joystick

High Road Speed (option)

Creep Speed

Operation

Drive Controls, Switches and Instruments

46

46

9821-9350-5

3

To release the park brake, push the release button

and lower the lever fully. 

Make sure that the park brake indicator light goes off.

Note:

Always release the park brake before driving or

towing the machine.

Note:

The park brake off and operator out of seat warning

will display after the operator leaves the seat if the park

brake is off. The buzzer will also sound. To cancel the fault

and buzzer apply the park brake.

Forward/Reverse Switch

!M

WARNING

You or others can be killed or injured if you operate the

forward/reverse switch when travelling. The machine

will immediately reverse direction without warning to

others. Follow the recommended procedure for proper

use of this switch.

0114

The forward/reverse switch 

is on the servo-control lever

8

K

Fig 35. (

T

46)

.

You must stop the machine before you move the switch.

To select:

– Forward, push the switch forward.
– Reverse, pull the switch back.
– Neutral, put the switch in its central position.

To change the direction of the machine:

1

Stop the machine and keep the foot brake applied.

2

Let the engine speed drop to idle.

3

Use the forward/reverse switch 

A

 to select the new

direction. 

K

Fig 35. (

T

46)

.

4

Release the foot brake and accelerate away.

C051330-C1

Fig 35. 

Note:

If the park brake is applied when the switch is in

forward or reverse, the park brake indicator will light. An

audible warning may also sound.

Operation

Drive Controls, Switches and Instruments

47

47

9821-9350-5

Horn

Push the horn button to operate the horn. 

The horn only operates when the starter key is in the 

IGN

position.

Differential Lock (If Fitted).

!M

CAUTION

Turning the vehicle or driving at high speeds while the

differential lock is engaged can cause you to lose

control of the vehicle. Only use the differential lock at

low speeds.

13-1-1-24

Note:

Make sure that the wheels are not spinning before

engaging the diff lock.

The diff lock is engaged by pressing and holding button 

B

and is disengaged by releasing the button 

B

.

K

Fig 36. (

T

47)

Note:

The diff lock is only engaged when button 

B

 is held

down, it cannot be permanently engaged.

C051330-C2

Fig 36. 

Note:

See the joystick operation decal fitted to your

machine.

Speed Switches

C051330-C4

Fig 37. 

Table 1. 

Note:

See the joystick operation decal fitted to your

machine.

Rotary Throttle Control (Option)

!M

WARNING

When driving the machine on the road, use the

accelerator pedal and not the hand throttle to control

the engine speed. Always set the hand throttle to 'idle'

before using the accelerator pedal.

13-2-1-8_1

Rotate the rotary switch clockwise to increase the engine

speed. 

K

Fig 32. (

T

42)

.

Rotate the rotary switch counter clockwise to decrease the

engine speed.

Important:

Rotate the rotary switch fully counter clockwise

before leaving the cab.

B

C

Tortoise - Used for low speed 

operations (for example loading). 

Push the button to select this mode. 

The hare icon will go OFF and the 

tortoise icon (on the front console) will 

come ON. 

D

Hare - Used for high speed operations 

(for example roading). Push the 

button to select this mode. The hare 

icon on the front console will come 

ON.

D

C

Operation

Drive Controls, Switches and Instruments

47

47

9821-9350-5

Horn

Push the horn button to operate the horn. 

The horn only operates when the starter key is in the 

IGN

position.

Differential Lock (If Fitted).

!M

CAUTION

Turning the vehicle or driving at high speeds while the

differential lock is engaged can cause you to lose

control of the vehicle. Only use the differential lock at

low speeds.

13-1-1-24

Note:

Make sure that the wheels are not spinning before

engaging the diff lock.

The diff lock is engaged by pressing and holding button 

B

and is disengaged by releasing the button 

B

.

K

Fig 36. (

T

47)

Note:

The diff lock is only engaged when button 

B

 is held

down, it cannot be permanently engaged.

C051330-C2

Fig 36. 

Note:

See the joystick operation decal fitted to your

machine.

Speed Switches

C051330-C4

Fig 37. 

Table 1. 

Note:

See the joystick operation decal fitted to your

machine.

Rotary Throttle Control (Option)

!M

WARNING

When driving the machine on the road, use the

accelerator pedal and not the hand throttle to control

the engine speed. Always set the hand throttle to 'idle'

before using the accelerator pedal.

13-2-1-8_1

Rotate the rotary switch clockwise to increase the engine

speed. 

K

Fig 32. (

T

42)

.

Rotate the rotary switch counter clockwise to decrease the

engine speed.

Important:

Rotate the rotary switch fully counter clockwise

before leaving the cab.

B

C

Tortoise - Used for low speed 

operations (for example loading). 

Push the button to select this mode. 

The hare icon will go OFF and the 

tortoise icon (on the front console) will 

come ON. 

D

Hare - Used for high speed operations 

(for example roading). Push the 

button to select this mode. The hare 

icon on the front console will come 

ON.

D

C

Operation

Drive Controls, Switches and Instruments

50

50

9821-9350-5

High Road Speed Machine (Option)

K

Status Screen (

T

62)

Tortoise mode: The machine should only travel at a

maximum speed of approximately 6 kph. The tortoise icon

will be ON. For more information on this mode, refer to the

2-Speed Range Switch

.

Hare mode: The machine should only travel at a maximum

speed of approximately 20 kph. The hare icon 

 

will be ON.

For more information on this mode, refer to the 

2-Speed

Range Switch

.

To change to the (high road speed) mode:

1

Travel in the hare mode at an approximate forward

speed of between 6-20 kph. 

When the “+” symbol is displayed adjacent to the

Hare symbol, the High Speed Mode can be selected.

2

Push the gear change switch, the machine changes

from the hare mode to the High Speed mode. For

more information on this mode, refer to the 

Gear

Change Switch

The motorway engaged (High Road Speed) icon

comes ON. 

3

The machine can now travel at High Road Speeds.

To change back to the hare mode:

1

Travel in the High Speed mode with an approximate

forward speed of between 6-10 kph.

The the “-” symbol will display adjacent to the

motorway symbol when travelling between these

speeds.

2

When the gear change icon is ON, push the gear

change switch to change back to the hare mode.

The High Speed icon will go OFF.

Switches

Console Switches

Introduction

SW-001_2

The installed switches and their positions can change

according to the specification of the machine.

Each switch has a graphic symbol 

A

 to show the function

of the switch. Before you operate a switch, make sure that

you understand its function.

The rocker switches have two or three positions (as

shown).

If the switch has a backlight, then the graphic symbol 

A

comes on  when the ignition switch or side lights are in the

ON position.

The light bar 

B

 comes on to show that the switch function

is active.

T042100-C5

Machine Operation

 

A

  Direction Switch

 

B

  Horn

 

C

  Tortoise Switch

 

D

  Hare switch.

1.

  Select Creep Speed.

2.

  Select Forward drive.

3.

  Adjust Road speed adjust Knob A.

4.

   To Lock Setting Turn thumb wheel below 

clockwise, to unlock turn counter clockwise.

1.

   Travel in Hare mode approximately 6-20 kph.  

When display shows “+” High speed can  
be selected.

2.

   Push the gear change switch and High speed  

will be selected. Highway Icon shows on dash

3.

   Machine is in High speed until deselected.

To change Back to Hare Mode

1.

   Travel at 6-10 KPH. The “-” symbol will 

display adjacent to motorway symbol.

2.

   When the Gear change Icon is “On”  

push the switch to engage Hare speed.

Fig 13

Fig 15

Fig 14

Operation

Drive Controls, Switches and Instruments

49

49

9821-9350-5

Creep Speed Control

The creep speed control knob adjusts the road speed of

the machine in relation to the engine speed. This option is

used, for example when a rotary brush is being operated.

1

Select Creep Speed, refer to the 

K

Creep Speed

Control (

T

49)

.

2

Select Forward Drive, refer to the 

K

Forward/

Reverse Switch (

T

46)

3

To adjust the road speed, turn the creep speed control

knob 

A

Clockwise to increase the road speed.

Counter-clockwise to decrease the road speed.

4

To lock the setting, turn the thumb wheel below the

creep speed control knob, clockwise. 

To unlock the setting, turn the thumb wheel counter-

clockwise.

T024950

Fig 39. 

+

-

A

Summary of Contents for 406

Page 1: ...1 Compact Wheeled Loader 406 407 409 Quick Start Guide QUICKSTART JCB COM...

Page 2: ...Operators Manual before initially operating this product Accordingly no legal claims can be entertained on the basis of the data illustrations or descriptions in this Quick Reference Guide This machi...

Page 3: ...d not be operated by any person who isn t appropriately qualified or had the correct training Prior to use the machines suitability should be considered with regards to the intended applications and a...

Page 4: ...Bucket weight kg 287 322 358 Tipping load straight kg 4225 4245 4503 Tipping load full turn kg 3250 3265 3584 Machine model 406 407 409 A Reach at ground level mm 710 710 724 B Reach at arms horizonta...

Page 5: ...ing The Machine 106 106 9821 9350 5 T070350 26 Fig 80 Tie Down Restraint Angles A A D E B B B B E E E C D C Operation Transporting The Machine 106 106 9821 9350 5 T070350 26 Fig 80 Tie Down Restraint...

Page 6: ...leaves the seat if the park brake is off The buzzer will also sound To cancel the fault and buzzer apply the park brake Park Brake Lever 407HS and 409 Machines Only 1 You must apply the park brake C b...

Page 7: ...differential lock engaged icon when applicable depending on your machine 407 409 1 Battery Alternator No Charge 2 Transmission Error Fault High Speed only Transmission Error Faults Non High speed 3 T...

Page 8: ...e entered turn the starter key off and return to step 1 To Delete All PIN Codes Deleting all the PIN codes does not allow the Immobiliser to be bypassed A four digit PIN code will have to be entered b...

Page 9: ...de at an approximate forward speed of between 6 20 kph When the symbol is displayed adjacent to the Hare symbol the High Speed Mode can be selected 2 Push the gear change switch the machine changes fr...

Page 10: ...tional locking differential E Machine Option Diff Lock K Differential Lock If Fitted T 47 F Tortoise Hare Speed Range Switches K Speed Switches T 47 G Spool control First Auxiliary Spool H Spool Contr...

Page 11: ...pply the cab K Fig 32 T Note When the park b drive is disconnected au M The park brake must n from travelling spee otherwise the efficienc 4 2 1 8 2 To apply the park button D and pull park brake is e...

Page 12: ...ition A or B depending on task position B requires safety strut 2 Isolate and Vent machine removing Key and Isolator Daily Checks 10h Checks Condition of attachment optional equipment Visual Grease as...

Page 13: ...ine for Maintenance Note Wait at least 15 minutes after the engine is stopped before you check the oil level This gives time for the oil to drain into the oil pan 2 Open the engine cover Refer to Acce...

Page 14: ...ydraulic System 70 15 4 JCB Hydraulic Fluid HP15 4002 0503 20 litres Inching system Part of Braking system JCB Hydraulic Fluid HP15 4002 0503 5 litres Grease points JCB Special HP grease or JCB Specia...

Page 15: ...d key is up to date Use Coded key to re programme extra keys Check Machine battery has charge to turn machine over Qhitch does not unlock Check the Q hitch activation switch Ensure Hydraulics are acti...

Page 16: ...406 407 409 30 31 Please see operator manual for full details Your Notes Your Notes...

Page 17: ...and may vary dependant upon the exact specification of the machine They should not therefore be relied upon in relation to suitability for a particular application Guidance and advice should always b...

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