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406, 407 & 409

28

29

Please see operator manual for full details.

Troubleshooting/FAQs

Your Notes

Issue / FAQ

Resolution/Answer

Machine will not start

Ensure all functions are in neutral, High flow is not engaged  
and Hand brake is applied before starting.

Machine Hydraulics will not operate

Ensure Engine is running, Hydraulics have been  
activated using the Isolation switch.

Code not excepted by immobiliser

Ensure code is current and entered correctly, Be sure sequence  
is followed If locked out turn on ignition and leave for 15 minutes  
the system will reset to try again with current codes

Coded Key does not work

Ensure the key has not been near electrical items
The coded key is up to date
Use Coded key to re-programme extra keys
Check Machine battery has charge to turn machine over.

Qhitch does not unlock

Check the Q hitch activation switch
Ensure Hydraulics are active
Check locking pins are free from debris and can mve freely check 
electrical connections

Quick release couplings  
do not engage

Check all pressure has been vented from Machine
Check all pressure has been vented from attachment  
(over time attachments can creep) please store all attachments  
in the closed position. 
Check coupling are free from contamination and dirt

Machine will not drive

Ensure Hand brake has been released
Check speed setting (start in Turtle)
If engaging motorway mode be sure to follow procedure safely  
and seatbelt fastened.

Joystick 

Isolation

Gear Change Switch 

(High Speed)

Constant  Flow 

selector 

Constant  flow 

selector  High 

Flow 

Joystick Isolation

Summary of Contents for 406

Page 1: ...1 Compact Wheeled Loader 406 407 409 Quick Start Guide QUICKSTART JCB COM...

Page 2: ...Operators Manual before initially operating this product Accordingly no legal claims can be entertained on the basis of the data illustrations or descriptions in this Quick Reference Guide This machi...

Page 3: ...d not be operated by any person who isn t appropriately qualified or had the correct training Prior to use the machines suitability should be considered with regards to the intended applications and a...

Page 4: ...Bucket weight kg 287 322 358 Tipping load straight kg 4225 4245 4503 Tipping load full turn kg 3250 3265 3584 Machine model 406 407 409 A Reach at ground level mm 710 710 724 B Reach at arms horizonta...

Page 5: ...ing The Machine 106 106 9821 9350 5 T070350 26 Fig 80 Tie Down Restraint Angles A A D E B B B B E E E C D C Operation Transporting The Machine 106 106 9821 9350 5 T070350 26 Fig 80 Tie Down Restraint...

Page 6: ...leaves the seat if the park brake is off The buzzer will also sound To cancel the fault and buzzer apply the park brake Park Brake Lever 407HS and 409 Machines Only 1 You must apply the park brake C b...

Page 7: ...differential lock engaged icon when applicable depending on your machine 407 409 1 Battery Alternator No Charge 2 Transmission Error Fault High Speed only Transmission Error Faults Non High speed 3 T...

Page 8: ...e entered turn the starter key off and return to step 1 To Delete All PIN Codes Deleting all the PIN codes does not allow the Immobiliser to be bypassed A four digit PIN code will have to be entered b...

Page 9: ...de at an approximate forward speed of between 6 20 kph When the symbol is displayed adjacent to the Hare symbol the High Speed Mode can be selected 2 Push the gear change switch the machine changes fr...

Page 10: ...tional locking differential E Machine Option Diff Lock K Differential Lock If Fitted T 47 F Tortoise Hare Speed Range Switches K Speed Switches T 47 G Spool control First Auxiliary Spool H Spool Contr...

Page 11: ...pply the cab K Fig 32 T Note When the park b drive is disconnected au M The park brake must n from travelling spee otherwise the efficienc 4 2 1 8 2 To apply the park button D and pull park brake is e...

Page 12: ...ition A or B depending on task position B requires safety strut 2 Isolate and Vent machine removing Key and Isolator Daily Checks 10h Checks Condition of attachment optional equipment Visual Grease as...

Page 13: ...ine for Maintenance Note Wait at least 15 minutes after the engine is stopped before you check the oil level This gives time for the oil to drain into the oil pan 2 Open the engine cover Refer to Acce...

Page 14: ...ydraulic System 70 15 4 JCB Hydraulic Fluid HP15 4002 0503 20 litres Inching system Part of Braking system JCB Hydraulic Fluid HP15 4002 0503 5 litres Grease points JCB Special HP grease or JCB Specia...

Page 15: ...d key is up to date Use Coded key to re programme extra keys Check Machine battery has charge to turn machine over Qhitch does not unlock Check the Q hitch activation switch Ensure Hydraulics are acti...

Page 16: ...406 407 409 30 31 Please see operator manual for full details Your Notes Your Notes...

Page 17: ...and may vary dependant upon the exact specification of the machine They should not therefore be relied upon in relation to suitability for a particular application Guidance and advice should always b...

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