406, 407 & 409
14
15
Please see operator manual for full details.
Roof
Right Hand Console
Switching Options
Start Up Sequence
Operation
Cab Layout
43
43
9821-9350-5
T052380-5
Fig 33.
1
K
Steering Wheel (
T
44)
2
K
Accelerator Pedal (
T
44)
3
K
Foot Brake Pedal (
T
44)
4
K
Forward/Reverse Switch (
T
46)
5
K
Park Brake Lever - 406 and 407 Machines
Only (
T
45)
or
K
Park Brake Lever - 407HS and
409 Machines Only (
T
45)
6
K
Instrument Cluster - 407 and 409
Machines (
T
58)
7
K
Right Console Switches (
T
51)
8
Operating levers (type of lever fitted depends on the
specification of your machine).
K
Control Lever
Functions (
T
67)
9
K
Starter Switch (
T
54)
10
K
Creep Speed Control (
T
49)
11
K
Rotary Throttle Control (Option) (
T
47)
12
K
Horn (
T
47)
13
K
Multi-Purpose Steering Column Switch (
T
48)
14
K
Cab Interior Light (
T
53)
15
Speakers
16
Front Window Blind
17
K
Steering Column Adjustment (
T
44)
14
15
16
Operation
Cab Layout
42
42
9821-9350-5
Cab Layout
Component Key
The cab component layout illustration shows a typical
machine. Your machine may look different to the model
shown.
T024940-12
Fig 32.
1
2
3
4
5
7
8
9
10
11
12
13
14
17
18
19
A
21
C
B
20
d
a
b
e
45
%
Aux
1
09876.4
1870 rpm
26.5
6
mph
c
16
15
3
1
5
12
4
17
6
8
2
7
10
11
13
9
Front Work
Light
Rear
Auxiliary
Q-Hitch
Locking Pin
Isolator
Joystick
Isolation
Gear Change Switch
(High Speed)
Constant Flow
selector
Constant flow
selector High
Flow
Joystick
Isolation
Gear Change Switch
(High Speed)
Constant Flow
selector
Constant flow
selector High
Flow
Joystick
Isolation
Gear Change Switch
(High Speed)
Constant Flow
selector
Constant flow
selector High
Flow
Hazard
Lights
Joystick
Isolation
Gear Change Switch
(High Speed)
Constant Flow
selector
Constant flow
selector High
Flow
Rear Fog
Light
2 Speed (creep
speed Option)
Rear Wiper
Side Lights &
Headlights,
Smooth Ride
System
Flashing
Beacon
Front & Rear
work lights
Front Work Light
Rear Auxiliary
Q-Hitch Locking
Pin Isolator
Joystick Isolation
Constant Flow
Selector
Constant Flow
Selector High Flow
Hazard Lights
Gear Change Switch
(High Speed)
Rear Fog Light
2 Speed
(Creep Speed Option)
Rear Wiper
Side lights &
Headlights
Smooth Ride
System
Flashing Beacon
Front & Rear
Work Lights
1
3
5
2
4
6
Insert Isolator Key
Key on & Dis Arm Immobiliser
Start Machine
Apply Seat Belt, Check Neutral Controls
Engine Pre- Heat
Activate Controls & Beacon
Coded Key (Option) or Key Pad.
See Immobiliser Section
Turn Key though to position S once started key
will spring Back to IGN position.
Independent
Beacon switch.
Press Isolator switch
to activate Controls.
Hold key in Position 1 for approximately
2-3 Secs and then start.
Check all Levers are in neutral position
and fasten seatbelt.
Operation
Seat Belts
39
39
9821-9350-5
Seat Belts
Inertia Reel Seat Belt
T2-001_2
!M
WARNING
If you do not wear your seat belt you could be thrown
about inside the machine, or thrown out of the
machine and crushed. You must wear a seat belt when
using the machine. Fasten the seat belt before starting
the engine.
8-2-9-2_1
!M
WARNING
When a seat belt is fitted to your machine replace it
with a new one if it is damaged, if the fabric is worn, or
if the machine has been in an accident. Fit a new seat
belt every three years.
2-3-1-7_1
Fasten the Seat Belt
1
Sit correctly in the seat. Pull the belt from its reel
holder in one continuous movement.
2
Push the male fitting
A
into the buckle
B
until it
latches into position. Make sure the seat belt is not
twisted and that it is over your hips not your stomach.
C006840-1
Fig 28.
Note:
If the belt 'locks' before the male fitting
A
has been
engaged, allow the belt to fully retract in its reel holder and
then try again. The inertia mechanism may lock if you pull
the belt too sharply or if the machine is parked on an
incline. In such cases, ease the belt gently from its reel
holder.
Check the Seat Belt is Operating Correctly
1
Sit correctly in the seat and fasten the seat belt as
described.
2
Hold the middle of the seat belt as shown at
D
and
tug. The seat belt should 'lock'.
!M
WARNING
If the seat belt does not 'lock' when you check if the
seat belt is operating correctly, do not drive the
machine. Get the seat belt repaired or replaced
immediately.
2-2-2-1
C006850-1
Fig 29.
Release the Seat Belt
!M
WARNING
Release the seat belt only after switching off the
engine.
2-2-1-10
1
Press button
C
and pull the male fitting
A
from the
buckle.
2
Let the seat belt retract into its reel holder.
Operation
Starting The Engine
81
81
9821-9350-5
T023290-2
Fig 65.
The LED
A
will illuminate for 3 seconds if the PIN is
correct and the machine can be started.
4
If an incorrect PIN is entered the unit will lock. The
LED will flash twice rapidly, pause and then flash
twice again and will continue this pattern until the
starter key is turned off. In this event return to step 1
to try again.
Note:
After five failed attempts the system will lock.
To Arm the Immobiliser
1
Stop the engine and remove the starter key.
The immobiliser arms automatically after 2 minutes.
The green LED
A
flashes for 60 seconds then goes
OFF.
Note:
If you restart the engine within 2 minutes, the system
disarms automatically.
To Add a New or Additional PIN Code
Before attempting to add a new or additional code check
that the machine is ready to start and that you have your
six digit master code and your new 4 digit PIN number
available.
If you are unsure of the master code number or your new
PIN number then do not commence this procedure.
The keypad immobiliser can be programmed to accept up
to 14 different four digit PIN codes, any of which will allow
the machine to be started.
1
Insert starter key and turn key to position 1.
2
Press the
MD
button.
3
Enter your six digit master code using the keypad and
then press the
ENT
button.
4
The LED will flash three times to indicate acceptance
of the code.
5
Within 59 seconds of the three flashes press the
MD
button.
6
Enter your four digit PIN number using the keypad
and then press the
ENT
button.The LED will flash four
times to indicate that the new PIN has been
successfully entered.
7
Turn starter key off and then a minimum of 5 seconds
later turn the key to position 1.
8
The new PIN is now entered and recorded.
9
If another PIN is to be entered turn the starter key off
and return to step 1.
To Delete All PIN Codes
Deleting all the PIN codes does not allow the Immobiliser
to be bypassed. A four digit PIN code will have to be
entered before the machine can be started.
If you are unsure of the master code number or your new
PIN number then do not commence this procedure.
1
Insert the starter key and turn the key to position 1.
2
Press the
MD
button.
3
Enter your six digit master code using the keypad and
then press the
ENT
button.The LED will flash three
times to indicate acceptance of the code.
4
Press the buttons in the following sequence,
MD
,
F1
,
ENT
.
The LED
A
will flash five times to indicate acceptance
of the delete command.
Operation
Drive Controls, Switches and Instruments
54
54
9821-9350-5
Starter Switch
This is a three position rotary switch, operated by the
starter key. The starter key can only be removed in the
O
position.
Note:
Do not operate the starter motor for more than 20
seconds at one time. Let the starter motor cool for at least
two minutes between starts.
Note:
To warm the glow plugs before you start the engine,
turn the starter key to a position halfway between
IGN
and
S
, then hold it in this position. Then to start the engine, turn
the starter key to the
S
position. In temperatures below
minus 20
o
C warm the glow plugs for 50 seconds before
you start the engine.
A243230-3
Fig 42.
Constant Flow Switches
Constant Flow
K
Right Console Switches (
T
51)
Setting the constant flow to ON gives constant forward flow
only. “Aux 2 “ and the padlock symbol will appear on the
dashboard display panel.
The flow can be stopped momentarily by operating the
right side roller switch on the joystick.
To stop the constant flow, set the constant flow switch to
OFF.
Note:
The engine will not crank with the constant flow
switch set to ON.
Constant Flow with High Flow (If Fitted)
K
Right Console Switches (
T
51)
High flow gives constant high flow and will only work when
the constant flow switch is set to ON.
To stop the high flow, set the high flow or the Aux 2 switch
to OFF.
Note:
If the pressure gets too high in the system, the high
flow will turn off automatically.
Auxiliary Power Socket
The socket can provide a 12V DC power supply (from the
battery) to an electrical accessory.
Only connect an electrical accessory which is compatible
with the power rating of the socket. The limits for the circuit
are 7.5A continuous with an intermittent 10A.
Always run the engine during the prolonged use of an
electrical accessory, otherwise the battery can discharge.
O
Turn the starter key to this position to stop the
engine. Make sure the drive is in neutral, the
attachment is lowered and the park brake is applied
before stopping the engine.
IGN
Turn the starter key to this position to connect the
battery to all the electrical circuits except the lights
and hazard warning circuit. (The lights and hazard
warning circuits are permanently live.) The starter
key will spring back to this position when it is
released from position
S
.
S
Turn the starter key to this position to start the
engine. (Operates the starter motor which turns the
engine).
Operation
Starting The Engine
82
82
9821-9350-5
'Unique Key' Immobiliser System
Each machine is supplied with a master key (red) and two
starter keys (black). The master key is used by the
operator to program the starter keys. You must use a
starter key to start or operate the machine.
T050110-1
Fig 66.
To Disarm the Immobiliser
1
Put the starter key in the starter switch.
2
Start the engine as shown in
Starting the Engine
.
When the engine starts, the red LED
B
comes ON for
three seconds then goes OFF.
Note:
The position of the red LED
B
can change
depending on the machine type.
T023301-1
Fig 67.
To Arm the Immobiliser
1
Stop the engine and remove the starter key.
The immobiliser arms automatically immediately. The
red LED
B
flashes for 60 seconds then goes OFF.
To Add a New or Additional Starter key
Note:
Starter keys can be programmed to start more than
one machine.
1
Put the master key in the starter switch then turn the
starter switch to position I. The LED will flash 3 times.
2
Turn the starter switch to position 0 then remove the
master key.
3
Put a new or an additional starter key in the starter
switch then turn the starter switch to position I. The
LED will flash 4 times to confirm the starter key has
been added.
To Remove the Program from a Starter Key
1
Put the master key in the starter switch then turn the
starter switch to position I. The LED will flash 3 times.
2
Keep the starter switch in position I for 60 seconds,
the LED will flash 5 times.
The starter key codes have now been deleted from
the ECU.
3
Turn the starter switch to position 0 then remove the
starter key.
Important:
The starter keys will still be able to be used on
any other machine on which they have been programmed.
B
Operation
Drive Controls, Switches and Instruments
51
51
9821-9350-5
Right Console Switches
Joystick Isolation (if fitted)
A340000-1
Two position rocker switch with backlight.
The switch functions operate when the
starter switch is in the ON position.
Position
1
: OFF (Backlight OFF)
Position
2
: ON (Backlight ON)
Before you operate the switch, refer to
Control Lever
Locks (if fitted)
.
Hazard Warning Lights
339861-1
Two position rocker switch with backlight.
The switch functions operate when the
starter switch is in the ON and OFF
positions.
Position
1
: OFF (Backlight OFF).
Position
2
: ON (Backlight ON). A light on
the instrument panel flashes with the
outside lights.
Side Lights and Headlights
340151-1
Three position rocker switch with
backlight. The switch functions operate
when the starter switch is in the ON and
OFF positions.
Position
1
: OFF (Backlight OFF)
Position
3
: Side Lights ON (Backlight ON)
Position
2
(starter switch in the ON
position): Headlights ON (Backlight ON)
Position
2
(starter switch in the OFF
position): Side Lights ON (Backlight ON)
Machines without headlights or side lights are designed
for site use. You may be breaking local laws if you travel
on the road without headlights or side lights.
Rear Fog Light (if fitted)
340051-1
Three position self-centring rocker
switch. The switch functions only operate
when the starter switch and the
Side
Lights and Headlights
switch are in the
ON position
2
.
Position
1
: OFF (Light-bar OFF)
Position
3
: Default (Light-bar OFF)
Position
2
: ON (Light-bar ON)
Gear Change Switch (High Road Speed Machines
Only)
A spring loaded switch: Push and hold the
switch for approximately one second to
change from gear-1 to gear-2 (High Road
Speed option), or to change from gear-2 to
gear-1.
A gear change is only enabled when the
gear change icon is ON. Refer to
Instrument Panel, Warning Lights
.
The gear change icon will only come ON
when the machine conditions are safe and
appropriate for a gear change.
A gear change is only enabled when:
1
The gearbox error icon is OFF. Refer
to
Instrument Panel, Front Console
.
A momentary gearbox error that has
been cleared will not be reset and the
icon turned OFF until the machine is
restarted.
2
For a gear change up, the travel speed
is between 6 and 20kph.
3
For a gear change down, the travel
speed is between 6 and 10kph.
Note:
For more information on the switch, refer to
High
Road Speed Machine
.
Operation
Drive Controls, Switches and Instruments
53
53
9821-9350-5
Cab Interior Light
T2-020
Press either end of the light unit
A
to switch on the cab
interior light. Pressing the other end will switch the light off.
Make sure the light is turned off when you intend to leave
the machine for a long period of time.
C007130-1
Fig 41.
Front Work Light (if fitted)
340100-1
Two position rocker switch. The switch
functions operate when the starter switch
is in the ON position.
Position
1
: OFF (Light-bar OFF)
Position
2
: Work Light ON (Light-bar ON)
Front and Rear Work Lights (if fitted)
333-L2606
Three position rocker switch. The switch
functions operate when the starter switch
is in the ON position.
Position
1
: OFF (Light-bar OFF)
Position
2
: ON (Light-bar ON) Front
worklight.
Position
3
: ON (Light-bar ON) Front and
rear worklights.
Note:
The work lights operate independently of the main
lights circuit.
Beacon
339711-1
Two position rocker switch. The switch
functions operate when the starter switch
is in the ON or OFF positions.
Position
1
: OFF (Light-bar OFF)
Position
2
: ON (Light-bar ON)
Before you operate this switch, refer to
Beacon
.
Rear Auxiliary
T070350-42
Two position rocker switch. In the ON
position, the rear hydraulics become
active.
Position
1
: OFF (Light-bar OFF)
Position
2
: ON (Light-bar ON)
Isolator Key Located either outside
or Under Bonnet.
Fig 11
Fig 12
