background image

406, 407 & 409

18

19

Please see operator manual for full details.

Machine Operation

Fig 16

Fig 18

Fig 17

Operation

Operating Levers

67

67

9821-9350-5

Control Lever Functions

Overview

The information label is adjacent to the servo-control lever

and gives an overview of its functions. The label

information depends on the specification of your machine.

K

Fig 50. (

T

67)

K

Fig 51. (

T

67)

K

Servo Controls

Decal (

T

68)

 and 

K

Servo Controls Decal With

Differential Lock (

T

68)

.

Note:

Button 

is a machine option and the logo will only

be shown on the decal if the diff lock is fitted.

K

Differential Lock (If Fitted). (

T

47)

.

Manual Control Machines (406 and 407)

T070350-47A

Fig 50. Manual Controls Decal

T070350-47B

Fig 51. Manual Controls Decal With Differential Lock

Table 3. Manual Controls

A

A

B

F

F

G

G

H

J

J

A

Single spool control configuration 

B

Twin Spool Control Configuration

C

Single spool configuration with optional 

locking differential.

D

Twin spool configuration with optional locking 

differential.

E

Machine Option (Diff Lock) 

K

Differential 

Lock (If Fitted). (

T

47)

F

Tortoise / Hare Speed Range Switches 

K

Speed Switches (

T

47)

G

Spool control (First Auxiliary Spool)

H

Spool Control (Second Auxiliary Spool - If 

Fitted)

J

Control Lever

E

E

F

F

J

J

G

G

C

D

H

Operation

Operating Levers

68

68

9821-9350-5

Servo Control Machines (Optional 407 and 409)

T070350-48A

Fig 52. Servo Controls Decal

T070350-48B

Fig 53. Servo Controls Decal With Differential Lock

Table 4. Servo Controls

A

B

F

F

G

G

H

J

J

C

D

E

E

F

F

G

G

H

J

J

A

Single spool control configuration 

B

Twin Spool Control Configuration

C

Single spool configuration with optional 

locking differential.

D

Twin spool configuration with optional locking 

differential.

E

Machine Option (Diff Lock) 

K

Differential 

Lock (If Fitted). (

T

47)

F

Tortoise / Hare Speed Range Switches 

K

Speed Switches (

T

47)

G

Spool Control (First Auxiliary Spool)

H

Spool Control (Second Auxiliary Spool - If 

Fitted)

J

Control Lever

Operation

Operating Levers

68

68

9821-9350-5

Servo Control Machines (Optional 407 and 409)

T070350-48A

Fig 52. Servo Controls Decal

T070350-48B

Fig 53. Servo Controls Decal With Differential Lock

Table 4. Servo Controls

A

B

F

F

G

G

H

J

J

C

D

E

E

F

F

G

G

H

J

J

A

Single spool control configuration 

B

Twin Spool Control Configuration

C

Single spool configuration with optional 

locking differential.

D

Twin spool configuration with optional locking 

differential.

E

Machine Option (Diff Lock) 

K

Differential 

Lock (If Fitted). (

T

47)

F

Tortoise / Hare Speed Range Switches 

K

Speed Switches (

T

47)

G

Spool Control (First Auxiliary Spool)

H

Spool Control (Second Auxiliary Spool - If 

Fitted)

J

Control Lever

Operation

Operating Levers

67

67

9821-9350-5

Control Lever Functions

Overview

The information label is adjacent to the servo-control lever

and gives an overview of its functions. The label

information depends on the specification of your machine.

K

Fig 50. (

T

67)

K

Fig 51. (

T

67)

K

Servo Controls

Decal (

T

68)

 and 

K

Servo Controls Decal With

Differential Lock (

T

68)

.

Note:

Button 

is a machine option and the logo will only

be shown on the decal if the diff lock is fitted.

K

Differential Lock (If Fitted). (

T

47)

.

Manual Control Machines (406 and 407)

T070350-47A

Fig 50. Manual Controls Decal

T070350-47B

Fig 51. Manual Controls Decal With Differential Lock

Table 3. Manual Controls

A

A

B

F

F

G

G

H

J

J

A

Single spool control configuration 

B

Twin Spool Control Configuration

C

Single spool configuration with optional 

locking differential.

D

Twin spool configuration with optional locking 

differential.

E

Machine Option (Diff Lock) 

K

Differential 

Lock (If Fitted). (

T

47)

F

Tortoise / Hare Speed Range Switches 

K

Speed Switches (

T

47)

G

Spool control (First Auxiliary Spool)

H

Spool Control (Second Auxiliary Spool - If 

Fitted)

J

Control Lever

E

E

F

F

J

J

G

G

C

D

H

Operation

Operating Levers

69

69

9821-9350-5

Loader Arm Control 

!M

WARNING

Control lever/switch action may vary on machines,

instructional labels near the levers/switches show by

symbols, which levers/switches cause what actions.

Before operating control levers/switches check the

instructional label to make sure you select the desired

action.

5-2-2-9_2

!M

WARNING

If Float is selected with the loader raised, the loader

will descend to ground level and 'float' across it as you

travel. You will not have control over the rate of fall.

2-2-2-7

!M

DANGER

When the machine is supported on the loader arms or

shovel the machine will fall suddenly if the loader arm

float control switch is set to on.

0212

Note:

Depending on the specification of your machine,

(manual or servo control) different control lever and switch

configurations may be present. However all levers work in

the same way for loader arm control. See

K

Fig 54. (

T

69)

 and 

K

Fig 55. (

T

69)

Loader arm control lever. 

K

Fig 54. (

T

69)

.

Move the control lever in the direction shown to:

1

Raise the loader arm.

2

Lower the loader arm.

3

Float the loader arm. 

Push the control lever forward as far as it will go and

keep it there. 

K

Loader Arm Float Control (

T

70)

!M

WARNING

Incorrect operation of the crowd/dump functions

(when laden) can cause the machine to become

unstable and loss of the load.

5-6-1-6

4

To tilt the shovel forwards (dump), move the lever to

the right.

5

To tilt the shovel backwards (crowd), move the lever

to the left.

805750-7

Fig 54. 

Note:

There is an information label adjacent to the loader

arm control lever. The decal fitted to your machine may

vary but the loader arm control operation is identical

regardless of options fitted. 

K

Fig 55. (

T

69)

.

T070350-49

Fig 55. 

-

Operation

Operating Levers

69

69

9821-9350-5

Loader Arm Control 

!M

WARNING

Control lever/switch action may vary on machines,

instructional labels near the levers/switches show by

symbols, which levers/switches cause what actions.

Before operating control levers/switches check the

instructional label to make sure you select the desired

action.

5-2-2-9_2

!M

WARNING

If Float is selected with the loader raised, the loader

will descend to ground level and 'float' across it as you

travel. You will not have control over the rate of fall.

2-2-2-7

!M

DANGER

When the machine is supported on the loader arms or

shovel the machine will fall suddenly if the loader arm

float control switch is set to on.

0212

Note:

Depending on the specification of your machine,

(manual or servo control) different control lever and switch

configurations may be present. However all levers work in

the same way for loader arm control. See

K

Fig 54. (

T

69)

 and 

K

Fig 55. (

T

69)

Loader arm control lever. 

K

Fig 54. (

T

69)

.

Move the control lever in the direction shown to:

1

Raise the loader arm.

2

Lower the loader arm.

3

Float the loader arm. 

Push the control lever forward as far as it will go and

keep it there. 

K

Loader Arm Float Control (

T

70)

!M

WARNING

Incorrect operation of the crowd/dump functions

(when laden) can cause the machine to become

unstable and loss of the load.

5-6-1-6

4

To tilt the shovel forwards (dump), move the lever to

the right.

5

To tilt the shovel backwards (crowd), move the lever

to the left.

805750-7

Fig 54. 

Note:

There is an information label adjacent to the loader

arm control lever. The decal fitted to your machine may

vary but the loader arm control operation is identical

regardless of options fitted. 

K

Fig 55. (

T

69)

.

T070350-49

Fig 55. 

-

 A

  Single Spool Control Configuration

  B

  Twin Spool Control Configuration

  C

   Single Spool configuration with optional  

Locking differential.

 D

   Twin Spool configuration with optional  

Locking differential.

  E

  Machine Option (Diff lock)

  F

  Tortoise/Hare Speed Range switches

 G

  Spool Control 

 H

  Spool Control (Second Aux)

  J

  Control Lever.

 A

  Single Spool Control Configuration

  B

  Twin Spool Control Configuration

  C

   Single Spool configuration with optional  

Locking differential.

 D

   Twin Spool configuration with optional  

Locking differential.

  E

  Machine Option (Diff lock)

  F

  Tortoise/Hare Speed Range switches

 G

  Spool Control 

 H

  Spool Control (Second Aux)

  J

  Control Lever.

Manual Controls Decal

Servo Controls Decal

Servo Controls Decal With Differential Lock

Manual Controls Decal With Differential Lock

407 & 409

406

1.

  Arm Raise

2.

  Arm Lower

3.

  “Float”

4.

  Empty “Dump”

5.

  Fill “Crowd”

CAUTION:
Do not use the ‘float function’  
as a return to ground Detent. 
This can Cause Damage to 
Machine, cause instability  
and Injury to the Operator.

Summary of Contents for 406

Page 1: ...1 Compact Wheeled Loader 406 407 409 Quick Start Guide QUICKSTART JCB COM...

Page 2: ...Operators Manual before initially operating this product Accordingly no legal claims can be entertained on the basis of the data illustrations or descriptions in this Quick Reference Guide This machi...

Page 3: ...d not be operated by any person who isn t appropriately qualified or had the correct training Prior to use the machines suitability should be considered with regards to the intended applications and a...

Page 4: ...Bucket weight kg 287 322 358 Tipping load straight kg 4225 4245 4503 Tipping load full turn kg 3250 3265 3584 Machine model 406 407 409 A Reach at ground level mm 710 710 724 B Reach at arms horizonta...

Page 5: ...ing The Machine 106 106 9821 9350 5 T070350 26 Fig 80 Tie Down Restraint Angles A A D E B B B B E E E C D C Operation Transporting The Machine 106 106 9821 9350 5 T070350 26 Fig 80 Tie Down Restraint...

Page 6: ...leaves the seat if the park brake is off The buzzer will also sound To cancel the fault and buzzer apply the park brake Park Brake Lever 407HS and 409 Machines Only 1 You must apply the park brake C b...

Page 7: ...differential lock engaged icon when applicable depending on your machine 407 409 1 Battery Alternator No Charge 2 Transmission Error Fault High Speed only Transmission Error Faults Non High speed 3 T...

Page 8: ...e entered turn the starter key off and return to step 1 To Delete All PIN Codes Deleting all the PIN codes does not allow the Immobiliser to be bypassed A four digit PIN code will have to be entered b...

Page 9: ...de at an approximate forward speed of between 6 20 kph When the symbol is displayed adjacent to the Hare symbol the High Speed Mode can be selected 2 Push the gear change switch the machine changes fr...

Page 10: ...tional locking differential E Machine Option Diff Lock K Differential Lock If Fitted T 47 F Tortoise Hare Speed Range Switches K Speed Switches T 47 G Spool control First Auxiliary Spool H Spool Contr...

Page 11: ...pply the cab K Fig 32 T Note When the park b drive is disconnected au M The park brake must n from travelling spee otherwise the efficienc 4 2 1 8 2 To apply the park button D and pull park brake is e...

Page 12: ...ition A or B depending on task position B requires safety strut 2 Isolate and Vent machine removing Key and Isolator Daily Checks 10h Checks Condition of attachment optional equipment Visual Grease as...

Page 13: ...ine for Maintenance Note Wait at least 15 minutes after the engine is stopped before you check the oil level This gives time for the oil to drain into the oil pan 2 Open the engine cover Refer to Acce...

Page 14: ...ydraulic System 70 15 4 JCB Hydraulic Fluid HP15 4002 0503 20 litres Inching system Part of Braking system JCB Hydraulic Fluid HP15 4002 0503 5 litres Grease points JCB Special HP grease or JCB Specia...

Page 15: ...d key is up to date Use Coded key to re programme extra keys Check Machine battery has charge to turn machine over Qhitch does not unlock Check the Q hitch activation switch Ensure Hydraulics are acti...

Page 16: ...406 407 409 30 31 Please see operator manual for full details Your Notes Your Notes...

Page 17: ...and may vary dependant upon the exact specification of the machine They should not therefore be relied upon in relation to suitability for a particular application Guidance and advice should always b...

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