background image

406, 407 & 409

10

11

Please see operator manual for full details.

Lifting Points

Cab Layout

Operation

Lifting a Machine

111

111

9821-9350-5

T070350-31

Fig 84. Lifting (Side View)

T070350-32

Fig 85. Lifting (End Views)

B

C

C

P

P

F

G

P

P

E

D

A

H

P

K

K

K

K

N

N

N

N

L

P

P

P

A

M

J

J

J

Operation

Lifting a Machine

111

111

9821-9350-5

T070350-31

Fig 84. Lifting (Side View)

T070350-32

Fig 85. Lifting (End Views)

B

C

C

P

P

F

G

P

P

E

D

A

H

P

K

K

K

K

N

N

N

N

L

P

P

P

A

M

J

J

J

 A

  H beam lifting spreader

  B

  Centre line - centre of gravity

  C

  Centre line - machine lifting point

 D

  Lifting chain 5° minimum angle

  E

  Lifting Chain 15° maximum angle

  F

   Lifting chain 5° minimum angle  

(To avoid damaging the machine)

 G

  Lifting chain 15° Maximum angle

 H

   Centre of gravity (For illustration only -  

the position on your machine may vary)

  J

  0° angle maximum (Not shown)

  K

  5° Maximum angle

  L

  Front of machine

 M

  Rear of machine

 N

   Perpendicular line - machine lifting point

  P

  Lifting chain

Operation

Cab Layout

43

43

9821-9350-5

T052380-5

Fig 33. 

1

K

Steering Wheel (

T

44)

2

K

Accelerator Pedal (

T

44)

3

K

Foot Brake Pedal (

T

44)

4

K

Forward/Reverse Switch (

T

46)

5

K

Park Brake Lever - 406 and 407 Machines

Only (

T

45)

 or 

K

Park Brake Lever - 407HS and

409 Machines Only (

T

45)

6

K

Instrument Cluster - 407 and 409

Machines (

T

58)

7

K

Right Console Switches (

T

51)

8

Operating levers (type of lever fitted depends on the

specification of your machine). 

K

Control Lever

Functions (

T

67)

9

K

Starter Switch (

T

54)

10

K

Creep Speed Control (

T

49)

11

K

Rotary Throttle Control (Option) (

T

47)

12

K

Horn (

T

47)

13

K

Multi-Purpose Steering Column Switch (

T

48)

14

K

Cab Interior Light (

T

53)

15

Speakers

16

Front Window Blind

17

K

Steering Column Adjustment (

T

44)

14

15

16

Operation

Cab Layout

42

42

9821-9350-5

Cab Layout

Component Key

The cab component layout illustration shows a typical

machine. Your machine may look different to the model

shown.

T024940-12

Fig 32. 

1

2

3

4

5

7

8

9

10

11

12

13

14

17

18

19

A

21

C

B

20

d

a

b

e

45

%

Aux

1

09876.4

1870 rpm

26.5

6

mph

c

16

15

3

1

5

12

4

17

6

8

2

7

10

11

13

9

1.

  Steering Wheel

2.

  Accelerator pedal

3.

  Foot Brake

4.

  Forward/ Reverse Switch

5.

  Park Brake Lever

6.

  Instrument Cluster

7.

  Right Hand console

8.

  Operating Levers

9.

  Ignition Switch

10.

 Creep Speed

11.

  Rotary Throttle (Option)

12.

 Horn

13.

  Multi Purpose Steering  

Column Switch

14.

 CAB Interior Light

15.

 Speakers

16.

 Front Window Blind

17.

  Steering column Adjustment.

Operation

Drive Controls, Switches and Instruments

45

45

9821-9350-5

Park Brake Lever - 406 and 407 Machines Only

Important:

No attempt must be made to adjust the park

brake using the lever handle. The handle adjustment must

remain permanently screwed all the way in.

1

Use this lever to engage the park brake 

5

 before

leaving the machine. 

K

Fig 32. (

T

42)

Note:

The transmission drive is automatically

disconnected when the park brake is engaged.

!M

CAUTION

The park brake must not be used to slow the machine

from travelling speed, except in an emergency,

otherwise the efficiency of the brake will be reduced.

4-2-1-8

2

To engage the park brake, pull the lever

 A 

up as far

as it will go (vertical). Check that the indicator light

comes on.

3

To release the park brake, squeeze the release lever

B

 and lower the lever fully. Check that the indicator

light goes out.

Note:

The park brake off and operator out of seat warning

will display after the operator leaves the seat if the park

brake is off. The buzzer will also sound. To cancel the fault

and buzzer apply the park brake.

Park Brake Lever - 407HS and 409 Machines Only

1

You must apply the park brake 

before you leave the

cab. 

K

Fig 32. (

T

42)

.

P1062300-2

Fig 34. 

Note:

When the park brake is applied, the transmission

drive is disconnected automatically.

!M

CAUTION

The park brake must not be used to slow the machine

from travelling speed, except in an emergency,

otherwise the efficiency of the brake will be reduced.

4-2-1-8

2

To apply the park brake, press the park brake lever

button 

D

 and pull the lever upwards firmly until the

park brake is engaged. Release the lever button and

make sure the lever is firmly engaged before

removing your hand. Make sure that the park brake is

sufficiently engaged to prevent the machine moving.

Note:

Using the park brake lever button when applying the

park brake will prevent premature wear on the park brake

ratchet mechanism

Make sure that the park brake indicator light on the

front console comes on.

A

B

C

D

406 & 407

Operation

Drive Controls, Switches and Instruments

45

45

9821-9350-5

Park Brake Lever - 406 and 407 Machines Only

Important:

No attempt must be made to adjust the park

brake using the lever handle. The handle adjustment must

remain permanently screwed all the way in.

1

Use this lever to engage the park brake 

5

 before

leaving the machine. 

K

Fig 32. (

T

42)

Note:

The transmission drive is automatically

disconnected when the park brake is engaged.

!M

CAUTION

The park brake must not be used to slow the machine

from travelling speed, except in an emergency,

otherwise the efficiency of the brake will be reduced.

4-2-1-8

2

To engage the park brake, pull the lever

 A 

up as far

as it will go (vertical). Check that the indicator light

comes on.

3

To release the park brake, squeeze the release lever

B

 and lower the lever fully. Check that the indicator

light goes out.

Note:

The park brake off and operator out of seat warning

will display after the operator leaves the seat if the park

brake is off. The buzzer will also sound. To cancel the fault

and buzzer apply the park brake.

Park Brake Lever - 407HS and 409 Machines Only

1

You must apply the park brake 

before you leave the

cab. 

K

Fig 32. (

T

42)

.

P1062300-2

Fig 34. 

Note:

When the park brake is applied, the transmission

drive is disconnected automatically.

!M

CAUTION

The park brake must not be used to slow the machine

from travelling speed, except in an emergency,

otherwise the efficiency of the brake will be reduced.

4-2-1-8

2

To apply the park brake, press the park brake lever

button 

D

 and pull the lever upwards firmly until the

park brake is engaged. Release the lever button and

make sure the lever is firmly engaged before

removing your hand. Make sure that the park brake is

sufficiently engaged to prevent the machine moving.

Note:

Using the park brake lever button when applying the

park brake will prevent premature wear on the park brake

ratchet mechanism

Make sure that the park brake indicator light on the

front console comes on.

A

B

C

D

409 ONLY

Fig 7

Fig 8

Summary of Contents for 406

Page 1: ...1 Compact Wheeled Loader 406 407 409 Quick Start Guide QUICKSTART JCB COM...

Page 2: ...Operators Manual before initially operating this product Accordingly no legal claims can be entertained on the basis of the data illustrations or descriptions in this Quick Reference Guide This machi...

Page 3: ...d not be operated by any person who isn t appropriately qualified or had the correct training Prior to use the machines suitability should be considered with regards to the intended applications and a...

Page 4: ...Bucket weight kg 287 322 358 Tipping load straight kg 4225 4245 4503 Tipping load full turn kg 3250 3265 3584 Machine model 406 407 409 A Reach at ground level mm 710 710 724 B Reach at arms horizonta...

Page 5: ...ing The Machine 106 106 9821 9350 5 T070350 26 Fig 80 Tie Down Restraint Angles A A D E B B B B E E E C D C Operation Transporting The Machine 106 106 9821 9350 5 T070350 26 Fig 80 Tie Down Restraint...

Page 6: ...leaves the seat if the park brake is off The buzzer will also sound To cancel the fault and buzzer apply the park brake Park Brake Lever 407HS and 409 Machines Only 1 You must apply the park brake C b...

Page 7: ...differential lock engaged icon when applicable depending on your machine 407 409 1 Battery Alternator No Charge 2 Transmission Error Fault High Speed only Transmission Error Faults Non High speed 3 T...

Page 8: ...e entered turn the starter key off and return to step 1 To Delete All PIN Codes Deleting all the PIN codes does not allow the Immobiliser to be bypassed A four digit PIN code will have to be entered b...

Page 9: ...de at an approximate forward speed of between 6 20 kph When the symbol is displayed adjacent to the Hare symbol the High Speed Mode can be selected 2 Push the gear change switch the machine changes fr...

Page 10: ...tional locking differential E Machine Option Diff Lock K Differential Lock If Fitted T 47 F Tortoise Hare Speed Range Switches K Speed Switches T 47 G Spool control First Auxiliary Spool H Spool Contr...

Page 11: ...pply the cab K Fig 32 T Note When the park b drive is disconnected au M The park brake must n from travelling spee otherwise the efficienc 4 2 1 8 2 To apply the park button D and pull park brake is e...

Page 12: ...ition A or B depending on task position B requires safety strut 2 Isolate and Vent machine removing Key and Isolator Daily Checks 10h Checks Condition of attachment optional equipment Visual Grease as...

Page 13: ...ine for Maintenance Note Wait at least 15 minutes after the engine is stopped before you check the oil level This gives time for the oil to drain into the oil pan 2 Open the engine cover Refer to Acce...

Page 14: ...ydraulic System 70 15 4 JCB Hydraulic Fluid HP15 4002 0503 20 litres Inching system Part of Braking system JCB Hydraulic Fluid HP15 4002 0503 5 litres Grease points JCB Special HP grease or JCB Specia...

Page 15: ...d key is up to date Use Coded key to re programme extra keys Check Machine battery has charge to turn machine over Qhitch does not unlock Check the Q hitch activation switch Ensure Hydraulics are acti...

Page 16: ...406 407 409 30 31 Please see operator manual for full details Your Notes Your Notes...

Page 17: ...and may vary dependant upon the exact specification of the machine They should not therefore be relied upon in relation to suitability for a particular application Guidance and advice should always b...

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