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TAIKO Service Manual

4-2

CHAPTER

4

© 2006 Japan Cash Machine Co.Ltd. All rights reserved.

4-1. Download

The software download procedure is described in this section. When the software has been
upgraded or the TAIKO unit’s CPU board has been replaced, please download the software
to the TAIKO unit.
When downloading a software from Palm, please refer 4-2. Palm.

4-1-1. Requirements

When downloading, the following items are required.
- TAIKO unit
- TAIKO harness B (Part#: 3280-03-11, EDP#: 116488)
- Downloader (Download Program Ver. 1.21.exe)
- Software program (Ex. P07X3102.G_S)
- JCM power supply unit (Part#: VM-30, EDP#: 116125) or equivalent
- TAIKO harness A (Part#: 3280-05-54, EDP#: 127527)

- When TAIKO unit is connected with host machine, JCM power supply unit

and the TAIKO harness A are not required.

- The TAIKO harness A is only for TAIKO units with a blue JCM logo label.

If the logo is black, the harness may differ. For details, please contact JCM.

Blue

Black

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Summary of Contents for TAIKO Series

Page 1: ...Service Manual Issue 06 2008 4045 SME 000E ...

Page 2: ...ny Manufacturer names used in this manual are the registered trademarks of those companies Precautions Machine Design We take all possible measures to ensure the quality of this unit However performance degradation or possible short or open circuit faults could occur at the end of a product s life Please ensure safety by sufficiently implementing a fail safe design Allow sufficient space around th...

Page 3: ...nd lower covers Failure to do so may result in your fingers becoming caught in the moving roller Be careful not to get your finger caught when closing the upper cover Do not modify the TAIKO unit Doing so may damage the unit Do not expose the TAIKO unit to strong impacts or drop the unit as doing so may damage the unit Do not wipe the TAIKO unit either outside or inside with thinner or organic sol...

Page 4: ...Acceptable Bill Width 66mm D Optional Unit 0 Without optional unit 1 With interface pin assignment conversion harness ccTalk compatible 2 ID 001 Interface Type Upper tray for 16PIN connector 3 Individual E Board Type 1 Standard 2 Interface pin assignment ccTalk compatible 3 Parallel Interface type F Operation Code 0 Standard G Interface X4 SERIAL ID 003 MDB PULSE ccTalk 01 ID 001 parallel Example ...

Page 5: ...TAIKO Package TAIKO unit Installation Guide This unit has been carefully packed with special attention taken in regard to quality However if you happen to find any thing damaged of missing please contact your local distribu tor immediately TAIKO Integration Guide 㪈 ID 001 I F Harness 3280 05 100 Bandled Item for Parallel Interface Specification ...

Page 6: ...ended by 92 31 EEC 93 68 EEC Low Voltage Directive 73 23 EEC Amended by 93 68 EEC and is supported by the following applicable standards EN61000 6 1 2001 EN61000 4 2 1995 A1 1998 A2 2001 EN61000 4 3 2002 A1 2002 EN61000 4 8 1993 A1 2001 EN61000 6 3 2001 EN55022 1994 A1 1995 A2 1997 ClassB EN60950 1 2001 A11 2004 First Edition Authorized signatory on behalf of the responsible person Name Signature ...

Page 7: ...ntal information 1 2 This indicates steps in a procedure Be sure to perform these steps in the order given See This indicates related information to refer This indicates useful or important supplemental inforamation RoHS Compliance The TAIKO PUB 7 PUB 11 is a RoHS Compliant products The following six kind of hazardous substances restricted by RoHS are NOT contained in the TAIKO unit nRestricted Ha...

Page 8: ...nical Specifications 2 2 2 1 2 Electrical Specifications 2 2 2 1 3 Environmental Specifications 2 2 2 1 4 Structural Specifications 2 3 2 2 Connector 2 4 2 2 1 Interface Connector X4 ID 003 serial MDB Pulse ccTalk specification 2 4 2 2 1 1 Interface Connector Pin Assignments X4 ID 003 serial MDB Pulse ccTalk specification 2 4 2 2 2 Interface Connector 01 ID 001 parallel specification 2 5 2 2 2 1 I...

Page 9: ...arts 3 5 3 2 1 1 Reccomended Parts X4 ID 003 serial MDB Pulse ccTalk specification 3 5 3 2 1 2 Reccomended Parts 01 ID 001 parallel specification 3 5 3 2 2 Wiring Procedure 3 6 3 3 Clearing Bill JAM 3 7 Chapter 4 Download Adjustment 4 1 Download 4 2 4 1 1 Requirements 4 2 4 1 2 Connecting Procecedure 4 3 4 1 3 Download Procedure 4 4 4 1 4 Writing Serial No 4 5 4 2 Adjustment 4 6 4 2 1 Requirements...

Page 10: ...Procedure 5 9 5 4 Cleaning 5 10 5 5 Maintenance Tool List 5 11 5 6 Wiring Diagram 5 12 5 5 1 PUB 7 Wiring Diagram 5 12 5 5 2 PUB 11 Wiring Diagram 5 13 5 7 Product Support 5 14 Chapter 6 Replacement 6 1 Replacement of Faceplate Guide 6 2 6 2 Replacement of CPU Board 6 3 6 3 Replacement of MAG Board 6 4 6 4 Replacement of Sensor Board 6 5 6 5 Replacement of Encoder Board Motor Unit 6 9 6 6 Replacem...

Page 11: ...Chapter1 Introduction 1 1 Main Features 1 2 Prior to Use 1 3 Component Names 1 4 System Configuration 1 5 Operation Flowchart Issue 06 2008 4045 SME 001D ...

Page 12: ...ce rate can be improved by setting it twice Anti fishing Function TAIKO unit is an Anti Fishing function equipped bill acceptor It can prevent from the fishing such as a banknote with attached thread by rotating the dram Normal operation 1 time or 5 times dram cycles is selectable It is se lected with DIP switch It prevent from the fishing more by setting it 5 times dram cycles Palm Programmable T...

Page 13: ...rmation See Chapter 2 Specifications or Chapter 3 Installation Operation 2 Panel Cut Out Creat the panel cut out on the door to install the TAIKO unit See 3 1 Installation Operation 3 Setting Set the DIP switch depending on the connected machine or the features of TAIKO unit you want to use See 2 5 DIP Switch Settings 4 Installation Install the TAIKO unit and connect the harness with the mashine S...

Page 14: ...C G L D K M H A B F Left I J J E A Faceplate B LED lamp C Upper lid D Lower lid E Lower lid lock button F Bill insertion slot G Bill ejection slot H Interface connector I Maintenance connector J Faceplate installation guide K Upper lid open close button L Optional connector M DIP switches not for ID 001 Prallel Interface Specification ...

Page 15: ...nnected to the TAIKO unit Maintenace Connector Interface Connector TAIKO Harness A EDP 127527 Part 3280 05 54 JCM Power Supply Unit EDP 116125 Part VM 30 Host Machine Game Machine etc TAIKO Harness B EDP 116488 Part 3280 03 11 Palm s Tungsten C PC Windows 98SE 2000 XP TAIKO Unit Harness 1 1 Communication harness needs to be prepared by custmer ref 3 2 1 Reccomanded Parts ...

Page 16: ...ine Co Ltd All rights reserved 1 5 Operation Flowchart Power ON Initializing Idling Accept Bill LED ON Insert Bill Transport Bill Scanning Bill Date Stop Feeding Bill Validation OK Accepted Bill Output Denomi Signal B LED OFF A D NO NO NO NO YES YES YES YES ...

Page 17: ...D Signal Completed Completed 㧫 Retry Carrying Out Carry Out Bill Carry Out to Cashbox B A D NO YES YES Completed NO Stop LED Red Blink 1 Reject Bill Completed Completed Retry Rejection B NO NO Stop LED Red Blink 1 YES YES 1 Turn the pouwer OFF and clear the jammed bill Then turn on the power again ...

Page 18: ...TAIKO Service Manual 1 8 CHAPTER 1 2006 Japan Cash Machine Co Ltd All rights reserved N O T E ...

Page 19: ...Chapter2 Specifications TAIKO Service Manual 2 1 Specifications 2 2 Connector 2 3 Interface Circuit 2 4 External Dimensions 2 5 DIP Switch Settings Issue 10 2007 4045 SME 002J ...

Page 20: ...0 RH to 85 RH No condensation Storage Humidity 20 RH to 85 RH No condensation Light Disturbande Avoid direct sunlight Interior lighting must be incandescent lamp Angle 15 dgrees or more Illumination 3000 Lx or less Installation For indoor use only 1 The overall operation temperature and humidity range is as follows Ambient temperature humidity range RH 100 90 80 70 60 50 40 30 20 10 0 0 5 10 15 20...

Page 21: ...x 2 Supplied by the customer 1 Allow 100 mm above the unit to open the lid for removal of the unit from the faceplate 2 The cashbox must be 100 mm or more in depth from the bottom of the TAIKO unit 200 mm or more in depth from the rear of the unit and 100 mm or more in width Both sides of the cashbox must be higher than the position of the bill ejec tion slot Depth from rear of unit 200 mm or more...

Page 22: ...m the Bill Acceptor side ccTalk Communication Blue Black Box Type Plug XG4C 1034 Omron The following diagram is the interface connector as viewed from the acceptor side or from a relay board When a relay board has connected to the TAIKO unit it was fixed inside so do not remove from the TAIKO unit 2 2 1 Interface Connector X4 ID 003 serial MDB Pulse ccTalk Specification 2 2 1 1 Interface Connector...

Page 23: ...on Pin No Signal Name I O 1 Function 1 NC Not Connected 2 NC Not Connected 3 Enable Disable 4 Enable Disable 5 Vend 6 Vend 7 Vcc 12V DC Power Supply 8 Vss Power Supply GND 9 NC Not Connected 10 NC Not Connected In Out Enable Disable Signal Input Line Enable when the current is applied Disable when the current is NOT applied PULSE Signal Output Line Active when the current is applied 1 Conditions f...

Page 24: ... receive line 7 INH INH signal receive line 8 VALID VALID signal send line 9 VEND1 VEND1 signal send line 10 VEND2 VEND2 signal send line 11 VEND3 VEND3 signal send line 12 NC Not Connected 13 NC Not Connected 14 BUSY BUSY signal send line 15 ABN ABN signal send line 16 STKF STKF signal send line IN OUT OUT 2 2 2 1 Interface Connector Pin Assignments 01 ID 001 parallel Specification 1 Conditions f...

Page 25: ... ccTalk Reserve Reserve 4 3 6 Reserve 5 Reserve NC 9 D17 RB520S 30 D18 1SS400 R1 10K 3 4 IC1B SN74LV 14A 3 5 4 TR 1B UMH9 N ACCEPTOR CPU BOARD GND DC12V 12V 5 GND ccTalk 7 8 1 2 GND ccTalk 4 3 6 5 9 CONTROL BOARD Example DC5V DC12V 22K DC5V 22K DC5V RB520S 30 1SS400 10K GND 2SC2712Y 1SS400 9 8 IC1D HC14 10K 47K ccTalk Example D20 ISS400 10 10 Reserve Power 2 3 1 ccTalk Interface Circuit ...

Page 26: ... 100pF C2 100pF 5 6 IC1C SN74LV14A 3 5 4 TR 2B UMH9 N D21 1SS400 D19 1SS400 DGND ACCEPTOR CPU BOARD DC12V 12V 5 GND 7 8 1 2 GND Reserve RXD TXD 5 6 3 TXD 4 RXD MDB ID003 Reserve 9 CONTROL BOARD Example RL 470Ω 1KΩ VQ Ω DC5V 1 2 IC1A HC14 GND 3 4 IC1B HC14 DC12V 2SK1580 GND 5 6 IC1C HC14 MDB ID003 Example MAX 9600bps 10mA 5mA to 15mA TYP 10mA 10 10 PW12V PWGND Reserve Reserve Reserve 52uS 104uS At ...

Page 27: ...1 PC 1 PS2811 K C1 100pF C2 100pF 5 6 IC1C SN74LV14A 3 5 4 TR 2B UMH9 N D21 1SS400 D19 1SS400 DGND ACCEPTOR CPU BOARD DC12V 12V 5 GND 7 8 1 2 GND RXD TXD 5 6 3 TXD 4 RXD 9 PULSE CONTROL BOARD Example RL 470Ω 1KΩ VQ Ω DC5V 1 2 IC1A HC14 GND 3 4 IC1B HC14 DC12V 2SK1580 GND 5 6 IC1C HC14 PULSE Example Setting of DIP Switch Pulse Width Pulse Speed 10mA 5mA to 15mA TYP 10mA 10 10 PW12V PWGND Reserve Re...

Page 28: ... 2 6 D T 3 1 6 F 2 1 7 G M C C V M C C V ACCEPTOR CPU BOARD 4 4 4 4 V 5 D V 3 3 D 1 3 4 5 2 0 7 3 5 8 0 5 1 7 1 2 8 0 5 3 4 4 4 R R 4 4 D N G D R R D N G D D N G D 4 4 4 4 V 5 D D N G D D N G D D N G D D N G D 6 1 2 4 6 0 7 D N G D 2 1 6 4 6 0 7 3 4 5 4 6 0 7 2 1 6 4 6 0 7 3 4 5 4 6 0 7 2 1 6 4 6 0 7 3 4 5 4 6 0 7 2 1 6 4 6 0 7 3 4 5 4 6 0 7 D N G D D N G D D N G D D N G D 㪭㪇㪊䌾㪌䋺㪚㪚㪭㪘㫄㪇 ...

Page 29: ...nit 18 98 47 2 42 7 Door Installation Position 88 17 6 51 Bill Ejection Position 3 2 2 to 6mm Panel Thickness 100 103 Door Installation Position 124 83 Max Banknote Width 82 19 66 4 M4 50 Unit mm Top Right Side Bottom Front Rear A The length of A differs depending on the faceplate type Type1 68 Min Banknote Width 67 Type2 76 Min Banknote Width 75 Type3 71 Min Banknote Width 70 ...

Page 30: ...erved 2 4 2 When installing the Type5 faceplate with TAIKO unit 25 4 20 45 98 2㨪6mm Panel Thickness 38 3 Door Installation Position 88 51 Bill Ejection Position 3 125 103 Door Installation Position 100 67 Acceptable Bill Width 66 11 4 39 6 30 Unit mm Top Right Side Bottom Front Rear ...

Page 31: ...to the Software Specifications SW Reserved Setting Item 1 For details about the Test Mode refer to 5 3 Test Mode 2 The acceptance rate will be improved but operation time will be increased if a banknote is rejected 3 Fishing prevention will be improved but operation time will be increased 4 For Details about Pulse I F refer to the Software Information Sheet Left Side 8 7 6 5 4 3 2 1 ON 2 5 1 Basic...

Page 32: ...FF OFF ON OFF Define Pattern 2 ON OFF ON OFF OFF OFF ON OFF ON ON ON ON ON ON OFF OFF ON OFF OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF OFF ON Adjustment Mode 1 Denomination Setting Mode LED Pattern Setting Mode Setting Items Download Mode 1 Encryption Code Initializing Setting Mode ON OFF 1 Test Mode 1 Normal Mode 2 Escrow Mode No Escrow Mode 3 Double Scan Mode 2 Normal Scan Mode 4 Five 5 drum c...

Page 33: ...set DIPswitch Nos 1 6 and 7 to ON and then turn on the power to the TAIKO unit After the LED flashes white set DIPswitch No 1 to OFF to enter the setting mode Insertthedenominationofbanknotethatyouwantinhibitintotheinsertionslot Thesetting is registered if the LED remains lit orange and the banknote is returned Insert the next denomina tionofbanknotethatyouwantinhibited The accept reject setting f...

Page 34: ...ptor with DipSw1 3 7 ON Other switches OFF Pattern 3 Power up the acceptor with DipSw1 7 ON Other switches OFF Pattern 4 Power up the acceptor with DipSw1 2 3 7 ON Other switches OFF Pattern 5 Power up the acceptor with DipSw1 4 7 ON Other switches OFF Pattern 6 Power up the acceptor with DipSw1 2 3 4 7 ON Other switches OFF 4 Power up 5 Set DipSw1 OFF then LED illumination pattern is selected 6 I...

Page 35: ...n code is unknown perform the Encryption Code Initialisation Setting to improve the Encryption to the last 6 didgits of the TAIKO serial number Set DIP switch No 1 to 6 to ON Set DIP switch No 7 and 8 to OFF and the supply the power to the TAIKO unit Set DIP switch No 1 to OFF to initialize the encryption code Encryption Code Initializing Setting Mode ...

Page 36: ...Chapter3 Installation Operation 3 1 Installation Removal 3 2 Wiring 3 3 Clearing a Banknote Jam Issue 06 2008 4045 SME 003D ...

Page 37: ...ure when installing the TAIKO unit 1 Use the panel cutting dimensions given below and create the correct size of opening required for installing the TAIKO unit to the door 2 Hold in the upper lid open close buttons on both sides of the TAIKO unit and open the upper lid in the direction of the arrow 43 mm 105 mm Panel Thickness 2 mm to 6 mm 4 3R Max 3 Grasp the TAIKO unit with your hand under the u...

Page 38: ... back to detach it from the faceplate back and up to detach it from the faceplate 5 Remove the faceplate brackets 2 and the hexagonal nuts 2 from the faceplate then insert the faceplate into the cutout from the front side of the door 6 Fix the faceplate onto the door using the faceplate brackets 2 and the hexagonal nuts 2 Tightening the nuts with too much force can damage the face plate The requir...

Page 39: ...de and slide the TAIKO unit all the way into the guide and then push down as indicated by the arrows 9 Close the upper lid firmly until it clicks into place Confirm that the TAIKO unit and faceplate are installed se curely to the door Cash Box and Stacker should be prepared by the user Be sure to have over 200mm widths space from the acceptor s back side Be careful not to get your finger caught wh...

Page 40: ...illustrated below 㪟㪦㪬㪪㪠㪥㪞㪧㪘㪛㪧㪄㪈㪍㪭㪄㪈㪄㪪㪓㪡㪪㪫㪕㪫㪜㪩㪤㪠㪥㪘㪣㪪㪧㪟㪄㪇㪇㪉㪫㪄㪧㪇㪅㪌㪣㪈㪣㪔㪈㪇㪇㪇㫄㫄 ޟ CTPGUU㧔㧕 ޠ When installing the TAIKO unit or connecting the wiring har ness make sure that the power harness is unplugged from the power terminal The TAIKO unit is designed to use only 12V 5 DC input Any other power level can damage the unit Do not pull on the power harness with undue force as that may cause the pow...

Page 41: ...2 Wiring Procedure Perform the following procedure when connecting the power harness 1 Confirm that there is no power being supplied to the power harness 2 Connect the power harness to the TAIKO unit s interface connector 3 Turn on the power and confirm that the TAIKO unit operates properly ...

Page 42: ... fingers becoming caught in the moving roller Open the upper lid 1 Confirm that the power to the TAIKO unit is turned off 2 Hold in the upper cover open close buttons and open the upper cover then pull out the jammed banknote Be careful not to get your finger caught when closing the up per cover Open the lower lid 1 Confirm that the power to the TAIKO unit is turned off 2 Remove the faceplate from...

Page 43: ...Chapter4 Download Adjustment TAIKO Service Manual 4 1 Download 4 2 Adjustment 4 3 Palm 4 4 Cloning Issue 11 2007 ...

Page 44: ...Requirements When downloading the following items are required TAIKO unit TAIKO harness B Part 3280 03 11 EDP 116488 Downloader Download Program Ver 1 21 exe Software program Ex P07X3102 G_S JCM power supply unit Part VM 30 EDP 116125 or equivalent TAIKO harness A Part 3280 05 54 EDP 127527 When TAIKO unit is connected with host machine JCM power supply unit and the TAIKO harness A are not require...

Page 45: ...4 EDP 127527 Interface Connector Maintenance Connecotr Interface Connector 10 Pin Maintenance Connecotr 4 Pin Host Machine or ID 003 CC TALK HII Connector 4 1 2 Connecting Procedure 1 Set the DIP switch Nos 1 7 and 8 DIP switch is located on the right side of TAIKO unit 2 Connect TAIKO unit PC and JCM Power Supply unit VM 30 as shown below 3 Turn the power of the JCM power supply unit ON to turn o...

Page 46: ...elect your PC s COM Port from the Port pull down menu 3 Select 38400 from the Baudrate pull down menu 4 Press the Version Check button to display current software which is installed in the TAIKO unit 5 Press the BROWSE button and select a software program you want to download to the TAIKO unit 6 Press the Start Download button to start downloading 7 When downloading is completed TAIKO s LED lamp t...

Page 47: ...ck Read Serial Number button and then 6 digit of current serial number will be displayed in the box next to the button When the CPU board is new nothing is dis played in the box 3 Enter 6 digit of new serial number in the input box next to the Write Seiral Number button Example If the serial number is 03050438058 enter the last 6 digit 438058 4 Press the Write Serial Number button to start writing...

Page 48: ...ected with host machine JCM power supply unit and the TAIKO harness A are not required 4 2 2 Adjustment Procedure 1 Confirm the power is not supplied to the TAIKO unit and remove the TAIKO unit from the faceplate For details about removing the faceplate refer to the 3 1 Installing Removing 2 Connect the TAIKO unit and JCM Power Supply unit as shown below 3 Set the TAIKO s DIP switch Nos 1 2 and 8 ...

Page 49: ...er reaches all the way in green LED flashes 8 Set the DIP switch No 8 OFF to start the paper adjustment Confirm that TAIKO s yellow LED lights 9 When the paper adjustment is completed the reference paper come out of the TAIKO unit automatically Remove the reference paper 10 Confirm the green LED lights and set the DIP switch No 8 ON to start the no paper adjustment 11 Confirm that TAIKO s yellow L...

Page 50: ... G_S JCM power supply unit Part VM 30 EDP 116125 TAIKO harness A Part 3280 05 54 EDP 127527 When TAIKO unit is connected with host machine JCM power supply unit and the TAIKO harness A are not required 4 3 2 Installing File Converter PdbConvEN exe When downloading a software from palm the file needs to be convert into prc format Follow the steps below to install the File Converter PdbConvEN exe 1 ...

Page 51: ... the PdbConvEn The following window will appear 2 Confirm the Download File tab and click the button to select a file you want to convert 3 Click the Convert PDB button to start the conversion 4 After CRC is displayed convension is completed 5 Click the Finish button and close the PdbConvEn exe Please import the downlader ID003DWN prc for the palm and the software converted into prc format to palm...

Page 52: ...Procedure When downloading a software from your palm follow the instructions below 1 Set the TAIKO unit s DIP switch Nos 1 7 and 8 ON 2 Connect your palm with the TAIKO unit as shown below and supply the power to the TAIKO unit 3 Turn on your palm and tap the DWN 03 icon The following screen will be displayed 4 When tapping the area A shown below the software information which is currently install...

Page 53: ...licable software refer to the Software Informa tion Sheet If the master TAIKO unit is connected with the host machine the JCM power supply unit and TAIKO harness A are not required 4 4 2 Cloning Procedures Follow the steps below to clone 1 Connect the master TAIKO unit and the slave TAIKO unit as shown below 2 Set the DIP switch of the master TAIKO unit Nos 1 2 7 and 8 ON and the DIP switch of the...

Page 54: ... TAIKO unit No 1 OFF to start cloning 5 When starting cloning the LED lamp of the master TAIKO unit lights pink the LED of the slave TAIKO unit lights yellow 6 When the LED lamp of the slave TAIKO unit lights blue or flashes green the cloning is complete Approx 15 minutes 7 Set the DIP switch of the master TAIKO unit No 1 ON 8 When producing another clone TAIKO turn off the power connect another s...

Page 55: ...le Shooting Maintenance TAIKO Service Manual 5 1 Error Codes 5 2 Trouble Shooting 5 3 Test Mode Diagnostics 5 4 Cleaning 5 5 Maintenance Tool Lists 5 6 Wiring Diagrams 5 7 Product Support Issue 06 2008 4045 SME 005G ...

Page 56: ...uction below 5 2 1 General Troubles Symptom Error Message Possible Causes Recovery Action Power is not supplied to the acceptor Verify the specified voltage and ground are supplied to appropriate pins of the interface connector Connection is wrong Verify if all harnesses and connectors are connected properly Verify if the connector pin has been any bend missing broken Verify if the specified volta...

Page 57: ...with fingertips and replace it as required See 7 2 TAIKO PUB 7 PUB 11 Unit There is any foreign objects is on the transport path Remove the foreign objects from the transport path and clean See 5 4 Cleaning Faceplate does not match with the bill width Change the faceplate guide depending on the bill width See 3 1 Installation Removal The bill width is 83mm or larger or 62mm or less Out of TAIKO Sp...

Page 58: ...See 2 5 DIP Switch Setting The command from Host is set to inhibit Set the command to accept CPU Sensor failure is occurred Replace CPU Sensor Board See Chapter 6 Replacement Procedure Sensor needs to be cleaned and adjusted Clean all sensors See 5 4 Cleaning Perform adjustment See 4 2 Adjustment CPU board failure Replace the CPU board See 6 2 Replacement of CPU board DIP Switch setting is wrong S...

Page 59: ...DIP switch setting is wrong Set all DIP Switches OFF and supply the power to the TAIKO unit Connector is unplugged or is not connected properly Connect all connector properly Connector pin is broken Verify if the connector pin is any bend broken or missing CPU board failure Replace the CPU board See 6 2 Replacement of CPU board Interface is wrong Verify if the interface is appropriate with Host If...

Page 60: ...FF Exit Flapper Test ON ON OFF ON ON OFF OFF OFF 5 3 2 DIP Switch Test Procedure Test the DIP switches 1 Set all DIP switches ON and then supply the power to the TAIKO uit 2 Set the switch No 1 OFF to start the test 4 Set the switch Nos 3 5 and 7 OFF and verify if the LED lamp lights Green 3 Then set the switch Nos 2 4 6 and 8 OFF and verify the LED lamp lights Blue No error is found IIf TAIKO s r...

Page 61: ... 5 Penetration Lower to Upper Right NIR 6 Penetration Lower to Upper Left NIR 7 Penetration Lower to Upper Right BLUE 8 Penetration Lower to Upper Left BLUE 5 3 4 Transport Motor Reverse Rotation Test Procedure Test the condition of the Transport Motor reverse rotation 1 Set the switch No 1 and 2 ON and supply the power to the TAIKO unit 2 Set the switch No 1 OFF to start the test Ther transport m...

Page 62: ...on of the acceptance of the bils 1 Set the switch No 1 2 and 5 ON and supply the power ON 2 Set the switch No 1 OFF to start the test Then insert the bill to the TAIKO unit 3 If the bill is returned the LED flashes depending on the reason for the reterning of Flashes Diagnostic Description 2 ROM Error 3 JAM inside Acceptor 4 Bill remains inside transport path 5 Adjustment Error 6 Motor Error 8 Ent...

Page 63: ...e LED lamp lights no error is found If TAIKO s red LED lamp lights the Entrance Flapper has a problem 5 3 9 Exit Flapper Test Procedure Test the exit flapper 1 Set the switch Nos 1 2 4 and 5 ON and turn ON the power to the TAIKO unit 2 Set the switch No 1 OFF to start the test Then the exit flapper repeates open close operation 3 If the Blue LED lamp lights no error is found If TAIKO s red LED lam...

Page 64: ...n Clean the acceptor parts once a month Wipe out on the sensor with lint free cloth or cotton bud Remove the paper dust or foreign object completely on the rollers DO NOT use the organic solvent such as thinner or benzin when wiping the TAIKO unit Sensors Rollers Location ԘSensor ԙPinch Roller ԚFeed Roller ԛMagnetic Sensor For only Pub 11 Ԛ Ԙ ԙ Ԙ ԙ Ԙ Ԙ Ԙ Open Upper Lid Open Lower Lid Ԙ Ԙ Ԛ Ԙ ԙ ԛ ...

Page 65: ...s unit is to supply the power to TAIKO unit TAIKO Harness A 127527 3280 05 54 This harness is to connect with TAIKO unit ant Power Supply Unit TAIKO Harness B 116488 3280 03 11 This harness is to connect with PC and TAIKO unit when downloding or connecting with palm Clone Harness 124528 3280 05 52 This harness is to connect with a master TAIKO and a slave TAIKO when cloning Reference Paper 119581 ...

Page 66: ...80 06 03 Transport Motor 20PC1212 3280 05 02 3280 05 03 Sensor Board 3280 06 02B CN1 CN3 CN1 CN4 CN2 3280 05 01 3280 05 04 CN3 CN4 CN5 CN6 CN1 CN2 CN7 CN8 USER INTERFACE CONNECTOR MAINTENANCE CONNECTOR CPU BOARD 3280 06 11 3280 03 05 TDS 04B 3280 03 06 TDS 04B ENTRANCE SOLENOID EXIT SOLENOID NIR B B NIR Ptr Ptr R IR IR R NIR B Ptr R IR B NIR Ptr IR R ...

Page 67: ...212 3280 05 02 3280 05 03 CN1 Sensor Board 3280 06 02B CN3 CN1 NIR B B NIR Ptr Ptr R IR R IR CN4 CN2 3280 05 01 3280 05 04 CN3 CN4 CN5 CN6 CPU BOARD 3280 06 11 NIR B Ptr R IR B NIR Ptr IR R CN1 CN2 CN7 CN8 USER INTERFACE CONNECTOR MAINTENANCE CONNECTOR 3280 03 05 TDS 04B 3280 03 06 TDS 04B ENTRANCE SOLENOID EXIT SOLENOID MAG Board 3280 06 05A CN1 MAG 3280 05 05 ...

Page 68: ... Corporation 925 Pilot Road Las Vegas NV 89119 U S A Phone 1 702 651 0000 Fax 1 702 644 5512 e mail customerservice jcm american com URL www jcmamerican com Europe Russia Middle East Africa Japan Cash Machine Germany GmbH Mündelheimer Weg 60 D 40472 Düsseldorf Germany Phone 49 211 530645 0 Fax 49 211 530645 65 e mail support jcm germany com URL www jcm germany com UK Ireland JCM United Kingdom Ltd...

Page 69: ...e Manual 6 1 Replacement of Faceplate Guide 6 2 Replacement of CPU Board 6 3 Replacement of MAG Board PUB 11 Only 6 4 Replacement of Sensor Board 6 5 Replacement of Encoder Board Motor Unit 6 6 Replacement of Solenoid Issue 06 2008 4045 SME 006D ...

Page 70: ...ow the instructions below 1 Take out two 2 screws from bihind the Faceplate unit 2 Remove a 1 Faceplate Guide from the Faceplate 3 Insert a 1 new Faceplate Guide into the Faceplate and then tighten two 2 screws to hold the Faceplate Guide Tightening the nuts with too much force can damage the face plate The necessary torque is 0 7N m Faceplate Faceplate Guide ...

Page 71: ...oard follow the instructions below 1 Insert your fingernail into the gap of left or right side of the Upper Lid Lift up the Upper Lid Cover with your fingernail and remove it 2 Unplug four 4 connectors and take out two 2 tapping screws on the CPU Board to remove the CPU Board MAG Board PUB 11 Only㧕 View from the top MAG Board PUB 11 Only㧕 ...

Page 72: ...Ltd All rights reserved 6 3 Replacement of MAG Board PUB 11 Only The MAG board is mounted in the PUB 11 unit When replacing the MAG Board follow the instructions below 1 Take out a connector and two 2 screws from the MAG board 2 Remove the MAG board from the unit ...

Page 73: ...6 4 Replacement of Sensor Board When replacing the Sensor Board follow the instructions below 1 Take out two 2 screws from the both left and right side of the TAIKO unit 2 Remove a Upper Lid Side Cover L and R Unplug two 2 connectors of the both left and right side of the transport unit ...

Page 74: ...Manual 6 6 CHAPTER 6 2006 Japan Cash Machine Co Ltd All rights reserved 3 Remove the transport unit form the Lower Base 4 Take out three 3 screws each from the both side of the Transport Unit Remove the Center Guide ...

Page 75: ...rved 5 Remove the Feed Roller Assy of the both side of the Center Unit Take out three 3 washers each from the both side of the Center Unit 6 Insert the minus driver or equivalent into the encircled area as shown below Lift up the Center Guide A and remove it from the Center Guide B ...

Page 76: ...APTER 6 2006 Japan Cash Machine Co Ltd All rights reserved 7 Take out a 1 screw and a 1 prism from the Center Guide A 8 Take out two 2 screws on the Sensor Board Slide aside the Sensor Board and re move it from the Center Guide A ...

Page 77: ...t of Encoder Board Motor Unit When replacing the Encoder Board and Motor Unit follow the instructions below 1 Take out a 1 screw from the Center Guide B Refer replacement procedure 6 of 6 4 Replacement of Sensor Board Remove the motor Unit 2 Take out a 1 screw and a 1 Encoder Board from the Motor Unit ...

Page 78: ...erved 6 6 Replacement of Solenoid When replacing the Entrance and Exit Solenoid follow the instructions below 1 Take out two 2 screws from the Lower Guide and then remove the Guide Assy 2 Put the Lower Guide upside down and open the Lower lid pressing the Lower Lid Open Close Button ...

Page 79: ... TAIKO Service Manual CHAPTER 6 2006 Japan Cash Machine Co Ltd All rights reserved 3 Remove two 2 Guide Levers from the Lower Guide 4 Take out two 2 screws and then remove a 1 Entrance and a 1 Exit Solenoid ...

Page 80: ...Chapter7 Exploded View Parts List TAIKO Service Manual 7 1 Entire Unit Option 7 2 TAIKO PUB 7 PUB 11 Unit 7 3 Bezel Unit Issue 05 2008 4045 SME 007H ...

Page 81: ...TAIKO Service Manual 7 2 CHAPTER 7 2006 Japan Cash Machine Co Ltd All rights reserved 7 1 Entire Unit Option E1 E2 E3 E4 E5 E6 OP1 OP2 OP3 OP4 OP5 E7 7 1 1 Enter Unit Option Exploded View ...

Page 82: ...2095 PUB 7 Facep late 71mm T y p e 3 E6 134164 PUB 11 Facep late for US 67mm T y p e 5 E7 139571 3280 05 100 I F Harness ID 001 Attached for only ID 001 Parallel Interface OP1 127527 3280 05 54 T AIKO Harness A For connecting PUB 7 11 unit with Power Sup p ly Unit OP2 116488 3280 03 11 T AIKO Harness B For loading software from PC Palm OP3 124528 3280 05 52 Clone Harness For cloning OP4 116125 VM ...

Page 83: ... 47 40 37 35 40 38 38 75 75 47 65 74 15 16 28 67 5 33 54 2 57 21 8 50 8 1 23 7 39 39 48 48 7 44 10 10 10 10 52 52 6 39 6 39 46 60 6 78 39 6 39 78 77 70 49 77 71 11 11 88 88 88 88 89 90 100 100 101 100 101 100 97 88 102 105 107 106 106 97 99 99 97 91 92 124 95 94 93 97 88 88 90 88 88 20 108 109 110 107 115 115 122 122 114 114 123 125 126 126 126 116 116 117 117 127 127 127 127 102 88 88 128 7 2 TAI...

Page 84: ...103A Center Guide A 1 27 110868 4045RE0104A Center Guide B 1 28 110869 4045RE0105B Center Guide R 1 29 110870 4045RE0106B Center Guide L 1 110871 4045RE0107C Upper Guide 1 ID 003 MDB Pulse ccTalk 139230 4045RE0167 Upper Guide 1 Parallel 31 130165 4045RE0108B Upper Guide Cover 1 32 110873 4045RE0109B Side Cover L 1 33 110874 4045RE0110B Side Cover R 1 34 110875 4045RE0126A Guide Lever A 1 35 110876...

Page 85: ...lk 136375 4045 3280 06 21 01 PUB7 CPU Board 1 Parallel 85 137777 4045 3280 06 02B 01A PUB7 Sensor Board 1 86 114831 4045 3280 06 03 Interrupter Board 1 14 PUB 7 16 PUB 11 89 003705 E Ring φ2 4 90 064863 Parallel Pin φ2x14 2 91 006022 Flat Bis M2x4 2 92 072361 Parallel Pin φ3x10 1 93 062887 P Tight Pan Head M2x10 2 94 104019 Parallel Pin φ1 6x8 3 95 006026 Flat Washer 3x6x0 5 1 97 057260 P Tight Bi...

Page 86: ...rvice Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 7 7 3 Bezel Unit 7 3 1 Bezel Unit Exploded View Lower Base 207 202 201 206 206 208 207 211 206 206 208 210 203 210 204 208 205 209 211 209 209 ...

Page 87: ...PUB 7 Faceplate Guide for GBR SCO 76mm 1 Type 2 121519 4045RE0161B PUB 7 Faceplate Guide 71mm 1 Type 3 203 131111 4045RE0164 PUB 11 US Faceplate Guide 67mm 1 Type 5 204 131108 4045RE0165 US Faceplate A 67mm 1 205 131109 4045RE0166 US Faceplate B 37mm 1 206 115492 4045PT0103 Faceplate Bracket 2 207 127556 4045PT0108A Face Fix Hook 1 208 116908 Hexagonal Nut M4 2 209 116910 P Tight Bind M4x10 2 210 ...

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