Janus 2000 Installation Manual Download Page 19

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OPTIONAL PANTHEON INSTALLATION

►

Remove the knurled split nut.

►

Pull ring on spring loaded pin and twist to disengage auto (electric mode.

►

Uncoil the manual release cable and insert the free end of the cable into the threaded recess where the knurled split nut

was removed

►

Reinstall knurled split nut and tighten

►

Carefully coil release cable and motor electric cables together and secure to each other in order to prevent uncoiling or

damage during installation of the door

►

Remove right hand bracket from end of door.

KNURLED SPLIT NUT

SPRING LOADED PIN

MANUAL RELEASE CABLE

NO SPACERS

PANTHEON DRIVE UNIT

GUIDE / BRACKET SPACING

CAST IRON SADDLE

ANCHOR BRACKET WITH

STEEL TUBES INSERTED

PANTHEON COMMERCIAL

ROLLING DOOR OPERATOR

When installing Commercial Pantheon spacing is required between guide and inside of drive end bracket. Drive end door

bracket is mounted independent of guide. NO SPACERS ARE REQUIRED OR PROVIDED.

Assure Guides are plumb, holding back of guide to back of guide dimension, and door brackets are level with one another.

NOTE:

CONNECTING THE MANUAL RELEASE CABLE TO DIVE IS TO BE DONE BEFORE DOOR IS INSTALLED

FOR THE COMPLETE INSTRUCTIONS ON INSTALLING AND SETTING UP THE PANTHEON MOTOR,

PLEASE REFERENCE THE PANTHEON INSTRUCTIONS FOR FURTHER DETAILS.

Summary of Contents for 2000

Page 1: ...NSTALLED BY TRAINED ROLLING DOOR TECHNICIANS QUALIFIED TO INSTALL PRODUCT SAFELY WITH PROPER KNOWLEDGE TOOLS SAFETY AND INSTALLATION EQUIPMENT CAREFULLY READ INSTALLATION INSTRUCTIONS FAMILIARIZE YOURSELF WITH ALL INSTALLATION PROCEDURES WARNINGS CAUTIONS AND NOTES BEFORE ATTEMPTING TO INSTALL DOOR JANUS INTERNATIONAL CORPORATION WILL NOT WARRANTY OR ACCEPT RESPONSIBILITY FOR DOORS NOT INSTALLED P...

Page 2: ...LED BY TRAINED ROLLING DOOR TECHNICIANS QUALIFIED TO INSTALL PRODUCT SAFELY WITH PROPER KNOWLEDGE TOOLS SAFETY AND INSTALLATION EQUIPMENT READ ALL WARNINGS BELOW USE APPROPRIATE SAFETY EQUIPMENT TO AVOID SERIOUS INJURY CLEAR FLOOR AT OPENING OF ALL DEBRIS BEFORE INSTALLING PRODUCT USE APPROPRIATE LIFTING EQUIPMENT AND CORRECT LIFTING PROCEDURES TO AVOID DAMAGE SERIOUS INJURY OR DEATH MOVING DOOR C...

Page 3: ... PRODUCT DO NOT SLIDE PRODUCT ACROSS ANY SURFACE DO NOT THROW OR TOSS PRODUCT DO NOT SET OR STACK PRODUCT ON GRAVEL DEBRIS OR UNEVEN SURFACES DO NOT ALLOW SHARP OBJECTS TO COME IN CONTACT WITH PRODUCT DO NOT LEAVE PRODUCT UNSECURED WHILE IN TRANSIT OR DURING INSTALLATION DO s CAREFULLY INSPECT ALL PRODUCT FOR DAMAGE UPON RECEIPT USE PROTECTIVE FOAM BETWEEN PRODUCT AND ANY SURFACE OR OBJECT IT MAY ...

Page 4: ...e 8 Comm Headstop 14 Tensioner 3 Spring Counterbalance Assembly 9 26 Ga Corrugated Curtain 15 Stamped Axle Support 4 LH 16Ga Comm Guide 10 Astragal 16 Small Mounting Plate 5 RH 16Ga Comm Guide 11 Bottom Bar Assembly 17 6 RH Comm Bracket 12 Comm Step Plate 18 FIGURE 1 DOOR ASSEMBLY GENERAL PART DESCRIPTIONS 1 2 3 16 9 8 7 5 10 13 12 11 15 16 6 14 4 DOOR ASSEMBLY GENERAL PART DESCRIPTIONS ...

Page 5: ...UCED HAND CHAIN 2 1 2 4 1 8 4 7 8 6 3 8 7 ELECTRIC 2 1 2 4 1 8 5 5 8 7 HEADROOM SIDEROOM DIMENSIONAL REFERENCES IMPORTANT NOTES DIMENSIONS ARE REFERENCED FROM THE EDGE OF THE OPENING FOR CRITICAL FITS DUE TO REDUCED AVAILABLE HEADROOM OR SIDEROOM CLEARANCES CONSULT FACTORY FIGURE 3 SIDEROOM CLEARANCE REQUIREMENT CHART END OF AXLE CLEARANCE OUTSIDE OF BRACKET OUTSIDE OF BRACKET TENSIONER END PUSH U...

Page 6: ...ainst size of door to be installed Verify that jambs are plumb Check floor and header for level Check for adequate side clearance at jambs and clearance above and at sides of header Check vertical and horizontal headroom requirements See Figures 2 3 for minimum requirements Verify that the guide mounting surface on the jamb is flush Make sure all parts required for installation are with the door F...

Page 7: ... from top of guide to top of bracket with two 2 each 1 4 20 x 2 1 2 carriage bolts 1 4 20 serrate flange hex nuts and 1 4 flat washers Insert two 2 each 1 1 2 O D x 3 4 long spacer tubes between guide and bracket at each bolt location PANTHEON MOTOR OPERATION Install drive bracket 2 from top of guide to top of bracket Position bracket 1 1 4 from outside of guide to inside of the bracket No spacers...

Page 8: ...OLT AND NUT 7 16 BRACKETS CONCRETE FILLED BLOCK 3 8 X 1 3 4 WEDGE BOLT 3 8 BRACKETS WOOD 3 8 7 X3 LAG SCREW GUIDES STEEL 1 4 X 14 1 TEKS SCREW GUIDES CONCRETE FILLED BLOCK 1 4 X 1 3 4 WEDGE BOLT 1 4 GUIDES WOOD 1 4 X 10 X 2 LAG SCREW STEP 4 GUIDES AND BRACKETS TO JAMB GUIDE MOUNTINGS ARE DICTATED BY APPLICATION AND JAMB TYPE See Pages 9 and 10 for appropriate mounting STEEL JAMBS 1 4 14 X 1 TEKS S...

Page 9: ... 1 4 X 10 X 2 LAG SCREW CURTAIN FIGURE 10 WOOD JAMBS CURTAIN 2 1 2 2 1 2 2 1 8 2 1 8 2 1 2 2 1 2 2 1 8 2 1 8 OPENING WIDTH 5 OPENING WIDTH 5 2 1 2 2 1 2 2 1 8 2 1 8 NOTES Install guides and brackets with fasteners supplied Install guides per mounting option detail that applies to specific installation applications OPENING WIDTH 5 ...

Page 10: ...BRACKETS ARE NOT SECURELY FASTENED TO THE JAMBS ALL FASTENERS ATTACHING BRACKETS TO JAMBS MUST FIT SECURELY INTO A STRUCTURAL MEMBER OR SURFACE IF DOOR FALLS SERIOUS INJURY OR DEATH AND OR DAMAGE TO DOOR CAN RESULT FIGURE 11 BRACKETS MOUNT TO STEEL JAMBS VIA MOUNTING PLATES 3 3 8 LOCK NUT 3 3 8 FLAT WASHER ...

Page 11: ... ARROW POINTING TOWARD THE WALL IF THIS IS NOT DONE IT WILL NOT OPERATE AS DESIGNED WHICH MAY CAUSE SERIOUS INJURY OR DEATH DUE TO THE DOOR SUDDENLY LOSING SPRING TENSION AND RAPIDLY MOVING DOWNWARD STEP 6 STAMPED AXLE SUPPORT END With arrow pointing toward wall slide stamped axle support over axle until approximately 2 7 8 of axle is outside of stamped axle support See figure 13 Tighten set screw...

Page 12: ... long spacer tubes and struts between 72 tooth sprocket and drum Attach sprocket with 3 each 3 8 16 x 3 1 2 grade 5 hex bolts and 3 8 lock washers Slide stamped axle support over axle with arrow pointing toward wall until approximately 1 3 8 of axle is outside of stamped axle support See Figure 15 Tighten set screws when in place AXLE 3 1 O D 2 3 8 LONG SPACER TUBES 72 TOOTH SPROCKET 3 STRUTS 3 3 ...

Page 13: ... equal distance from the header and the curtain must be centered in the opening STEP 10 TENSIONER END Attach tensioner assembly to door bracket using two 2 3 8 16 x 3 4 grade 5 hex bolts 2 3 8 lock washers and 2 3 8 flat washers WARNING DO NOT ALLOW DOOR ASSEMBLY TO ROLL OFF BRACKETS OR MOVE SIDEWAYS OFF EDGE OF BRACKET IF DOOR FALLS SERIOUS INJURY OR DEATH AND OR DAMAGE TO DOOR CAN RESULT FIGURE ...

Page 14: ... of chain hoist using 3 8 16 x 3 4 hex bolt and 3 8 lock washer Feed hand chain over chain pocket wheel and through hoist Connect ends of hand chain being careful not to twist chain Hand chain may be lengthened or shortened as necessary Install hand chain keeper on wall or jamb STEP 11 PUSH UP NON TENSIONER END Attach stamped axle support to door bracket using two 2 3 8 16 x 3 4 grade 5 hex bolts ...

Page 15: ... through the guides While firmly holding the door at the bottom bar cut the tape and plastic wrap that holds the door in a coil Direct the bottom bar down into the guides stopping just past the head stop area FIGURE 19 ELECTRIC DRIVE END FIGURE 20 SETTING INTIAL SPRING TENSION ROTATE 2 REVOLUTIONS WARNING EXTREME SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH INSTALLATION REPAIRS AND ADJUSTMENTS...

Page 16: ...ee figure 22 For push up operation only install rope in one of the holes at the center of the horizontal leg of the bottom bar angle FIGURE 21 HEAD STOPS FIGURE 22 SLIDE LOCK STEP PLATE 2 1 4 x 1 HEX HEAD BOLT SLIDE LOCK 2 5 16 HEX NUT USED AS SLIDE SPACER STEP PLATE 2 1 4 FLAT WASHER 2 1 4 X 20 NYLON INSERT HEX NUT STEP 17 POSITION DOOR Fully open door At both ends of the door slightly loosen the...

Page 17: ...ch and then lift the spring roll pin on the tensioner s knurled wheel Gently let up on pipe wrench allowing the axle to rotate to reduce the tension While holding the new tension release the tensioner s spring roll pin The tensioner will now grip the axle and hold the new tension setting Tighten all 3 8 16 square head setscrews in tensioner and axle support at both ends of door Remove pipe wrench ...

Page 18: ...uires the following product safety labels to be in place and or installed to fully complete installation Any case where product safety labels are missing or damaged contact Janus International immediately to obtain replacements ...

Page 19: ...RING LOADED PIN MANUAL RELEASE CABLE NO SPACERS PANTHEON DRIVE UNIT GUIDE BRACKET SPACING CAST IRON SADDLE ANCHOR BRACKET WITH STEEL TUBES INSERTED PANTHEON COMMERCIAL ROLLING DOOR OPERATOR When installing Commercial Pantheon spacing is required between guide and inside of drive end bracket Drive end door bracket is mounted independent of guide NO SPACERS ARE REQUIRED OR PROVIDED Assure Guides are...

Page 20: ...tion is easy to close but hard to open spring tension needs to be increased If door operation is hard to close but easy to open spring tension needs to be decreased Spring tension adjustments must be made by trained rolling door technician Refer to Rolling Door installation instructions for tension adjustment procedure WARNING Extreme spring tension can cause serious injury or death Rolling Door e...

Page 21: ...f rolling door operation Chain Hoist Gears Fasteners attaching all chain hoist components gears must be securely fastened Visually inspect gears for broken cracked missing or extremely worn teeth Clear debris from gear teeth Sprockets and Roller Chain Drive Sprocket misalignment will result in excessive wear and could cause roller chain to jump off of sprocket during operation or lead to premature...

Page 22: ...22 135 JANUS INTERNATIONAL BLVD TEMPLE GA 30179 PHONE 770 562 2850 FAX 770 562 1991 www Janusintl com ...

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