CAME BXV04AGS Installation Manual Download

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Sliding-gate operators

BXV04AGS BXV06AGS BXV08AGS
BXV10AGS BXV04RGS BXV06RGS
BXV08RGS BXV10RGS BXV06AGM

BXV10AGM BXV04ALS BXV06ALS

BXV08ALS BXV10ALS

INSTALLATION MANUAL

FA01442-EN

English

Summary of Contents for BXV04AGS

Page 1: ...Sliding gate operators BXV04AGS BXV06AGS BXV08AGS BXV10AGS BXV04RGS BXV06RGS BXV08RGS BXV10RGS BXV06AGM BXV10AGM BXV04ALS BXV06ALS BXV08ALS BXV10ALS INSTALLATION MANUAL FA01442 EN EN English ...

Page 2: ...p 2 Manual FA01442 EN 12 2019 CAME S p A The contents of this manual may be changed at any time and without notice Original instructions ...

Page 3: ...e site properly to prevent unauthorised personnel from entering especially minors In case of manual handling have one person for every 20 kg that needs hoisting for non manual handling use proper hoisting equipment in safe conditions Use suitable protection to prevent any mechanical hazards due to persons loitering within the operating range of the operator The electrical cables must pass through ...

Page 4: ...ow these brief disposal guidelines DISPOSING OF THE PACKAGING The packaging materials cardboard plastic etc can be disposed of easily as solid urban waste separated for recycling Before dismantling and disposing of the product please always check the local laws in force DISPOSE OF THE PRODUCT RESPONSIBLY DISPOSING OF THE PRODUCT Our products are made of various materials Most of these materials al...

Page 5: ...uring a control board with display on board radio decoding movement and obstacle detecting device for gates weighing up to 800 kg that are up to 20 m long RAL7024 grey cover 801MS 0290 BXV10RGS Operator with 24 V motor featuring a control board with display on board radio decoding movement and obstruction detecting device for gates weighing up to 1000 kg that are up to 20 m long RAL7024 grey cover...

Page 6: ...mer 7 Mechanical limit switch 8 Release cord hole 9 Housing for the RGP1 module 10 Housing for thermostat with cartridge 11 Board protection cover 12 Control board 13 Control board holder 14 Housing for the RLB card 15 Housing for UR042 module 16 Housing for SMA or RGSM001 sensor 17 Release lever 18 Lock 19 Mechanical limit switch fins 20 Magnetic limit switch 21 Magnetic limit switch fins Only fo...

Page 7: ...he limit switches 4 Terminal board for connecting control and safety devices 5 Terminal board for connecting the antenna 6 Connector for plug in radio frequency card AF 7 Memory Roll card connector 8 Connector for the R700 or R800 decoding card 9 RSE card connector 10 Connector for the RIOCN8WS module 11 Display 12 Programming buttons 13 Terminal board for connecting the paired function or the CRP...

Page 8: ...1000 400 600 800 1000 MODELS BXV06AGM BXV10AGM BXV04ALS BXV06ALS BXV08ALS BXV10ALS Pinion module 4 4 4 4 4 4 Maximum gate leaf length m 18 20 14 18 20 20 Maximum gate leaf weight kg 600 1000 400 600 800 1000 Fuse table MODELS BXV04AGS BXV06AGS BXV08AGS BXV10AGS BXV04RGS BXV06RGS BXV08RGS BXV10RGS Line fuse 1 6 A F 1 6 A F 1 6 A F 1 6 A F 3 15 A F 3 15 A F 3 15 A F 3 15 A F Accessories fuse 2 A F 2...

Page 9: ...mperature C 20 55 20 55 20 55 20 55 20 55 20 55 Thrust N 600 1000 350 600 800 1000 Maximum operating speed m min 12 11 12 12 11 11 Operating time s 180 180 180 180 180 180 Duty cycle HEAVY DUTY SERVICE HEAVY DUTY SERVICE HEAVY DUTY SERVICE HEAVY DUTY SERVICE HEAVY DUTY SERVICE HEAVY DUTY SERVICE Protection rating IP 44 44 44 44 44 44 Insulation class I I I I I I Cable types and minimum thicknesses...

Page 10: ...ons Dig a hole for the foundation frame Set up the corrugated tubes needed for the wiring coming out of the junction pit Use Ø 40 mm corrugated tubes to connect the gearmotor to the accessories Prepare a Ø 20 mm tube to run the release cord through A The number of tubes depends on the type of system and the accessories that are going to be fitted 2 4 0 400 80 0 4 0 Laying the anchoring plate Set u...

Page 11: ...he iron cage The tubes must pass through the existing holes UNI 5734 Ø 12 UNI 5588 M12 Position the anchoring plate taking note of the measurements shown in the drawing If the gate does not have a rack proceed with the installation See the section FASTENING THE RACK Cast cement into the foundation frame The plate must be perfectly level and the screw threads completely above surface Wait at least ...

Page 12: ...protrude by about 600 mm Setting up the operator Remove the operator cover Place the operator on top of the anchoring plate The electrical cables must pass under the operator foundation frame Male a hole in the cable gland Thread the cables through the cable gland Lift the operator by 5 10 mm from the plate by adjusting the threaded feet to allow for any adjustments that may need to be made betwee...

Page 13: ...sten the rack to the gate along its entire length To assemble the rack modules use an extra piece and rest it under the joint then fasten it in place using two clamps Adjusting the pinion rack coupling Open and close the gate manually Adjust the pinion rack coupling distance using the threaded feet vertical adjustment and the holes horizontal adjustment The weight of the gate must not bear down up...

Page 14: ...y fasten the operator after adjusting the pinion rack coupling Fasten the operator to the anchoring plate using stoppers and nuts Determining the travel end points with mechanical limit switches 1 Open the gate 2 Insert the opening limit switch tab in the rack The spring must trigger the microswitch 3 Fasten the opening limit switch tab using the grub screws supplied 20 mm ...

Page 15: ...gger the microswitch 6 Fasten the closing limit switch tab using the grub screws supplied 20 Establishing the limit switch points with magnetic limit switches Only for BXV06AGM and BXV10AGM A Magnetic limit switch fins during closing B Magnetic limit switch fins during opening Open the gate Insert the magnetic opening limit switch fin on the rack The fin magnet must be between 10 and 30 mm from th...

Page 16: ...t be perpendicular to the magnetic sensor Fasten the limit switch fin using the screw supplied Close the gate Insert the magnetic closing limit switch fin on the rack The fin magnet must be between 10 and 30 mm from the magnetic sensor 20 10 30 Fasten the support to the rack using the grub screws supplied The limit switch fin magnet must be perpendicular to the magnetic sensor Fasten the limit swi...

Page 17: ... the mains power supply is disconnected during all installation procedures Before working on the control panel disconnect the mains power supply and remove the batteries if any Connecting to the mains 120 230 V AC 50 60 Hz F Line fuse L Phase N Neutral Earth L N F Power supply output for accessories The output normally delivers 24 V AC The sum of the connected accessories input must not exceed 40 ...

Page 18: ...any time and without notice Original instructions Signalling devices 1 Additional light It increases the light in the manoeuvring area 2 Flashing beacon It flashes when the operator opens and closes 3 Operator status warning light It notifies the user of the operator status 1 2 3 10 11 E 5 ...

Page 19: ...E step by step or OPEN STOP CLOSE STOP sequential function When the HOLD TO RUN function is active the control device must be connected during CLOSING 5 Card reader 6 Transponder selector switch 7 Keypad selector A B GND A B S1GND 1 2 3P 7 A B GN B D 2 3 4 7 6 5 1 Safety devices Connect the safety devices to the CX CY and or CZ inputs NC contacts During programming configure the type of action tha...

Page 20: ...IR DELTA S photocells Standard connection DIR DELTA S photocells Connection with safety test See function F5 safety devices test FA FC 10 TS 2 CX CY 3P 2 7 3P 2 7 FA F F FC 10 2 TX C NC TX 2 RX TX FA FC 10 TS 2 CX CY 3P 7 3P 7 FA F F FC 10 2 TX C NC TX 2 RX TX DFWN sensitive edge FA FC 10 TS 2 CX CY 1 3P 2 7 1 3P 2 7 FA F F FC C NO NC DFWN ...

Page 21: ...ction After powering up the system the first manoeuvre is always to open the gate Wait for the manoeuvre to be completed Press the STOP button immediately in the event of any faults malfunctions strange noises or vibrations or unexpected behaviour in the system If the three display segments are flashing calibrate the travel Functions menu Total stop It stops the gate and excludes automatic closing...

Page 22: ...ommand 2 3P Associate a command to the connected device on 2 3P F8 Command 2 3P 1 Partial opening The partial opening time is set from the function Partial opening time 2 Open Obstacle with motor stopped With the function active the gate remains idle if the safety devices detect an obstacle The function is active when the gate is closed open or after a complete stop F9 Obstacle with motor stopped ...

Page 23: ...when an obstacle is detected or after a complete stop or during a power outage F19 Automatic closure OFF Default From 1 to 180 seconds Automatic closing after partial opening Set the time before automatic closure is activated after a partial opening command has been performed The function does not work if any of the safety devices are triggered when an obstacle is detected or after a complete stop...

Page 24: ...age of total travel This function appears only if the Encoder function is active F37 Opening slowdown point 10 to 60 Default 25 Closing slowdown point Set the closing slowdown start point as a percentage of total travel This function appears only if the Encoder function is active F38 Closing slowdown point 10 to 60 Default 25 RSE Configure the function to be performed by the card inserted in the R...

Page 25: ...5 RSE speed Set the remote connection system communication speed on the RSE port F63 RSE speed 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps 4 14400 bps 5 19200 bps 6 38400 bps default 7 57600 bps 8 115200 bps RIO ED T1 Associate one of the available functions to a wireless safety device The function only appears if there is an interface board for wireless devices F65 RIO ED T1 OFF Default P0 It sto...

Page 26: ...tial opening time From 5 to 40 seconds default 5 seconds New user Register up to a maximum of 250 users and assign a function to each one The operation can be carried out by using a transmitter or another control device The boards that manage the control devices AF R700 R800 must be inserted into the connectors Download the LIST OF REGISTERED USERS form from the docs came com portal by typing in L...

Page 27: ...e type of gearmotor installed A1 Motor type 1 400 kg 2 600 kg 3 800 kg 4 1000 kg Travel calibration Start the travel self learning This function appears only if the Encoder function is active A3 Travel calibration OFF Default ON Parameter reset Restore factory settings except for the functions Radio decoding Motor type and the settings related to travel calibration A4 Parameter reset OFF Default O...

Page 28: ...OLL card DISCONNECT THE MAINS POWER SUPPLY TO THE LINE 1 Insert the MEMORY ROLL card into the corresponding connector on the control board 2 Press the Enter button to access programming 3 Use the arrows to choose the desired function The functions are displayed only when a MEMORY ROLL card is inserted Save data Save user data timings and configurations to the memory device memory roll or USB key R...

Page 29: ...e error E4 Service test failure error E7 Operating time error E9 Obstacle detected during closing E10 Obstacle detected during opening E11 The maximum number of obstacles detected consecutively has been exceeded E13 The limit switches are both open E14 Serial communication error E15 Incompatible transmitter error E17 Wireless system communication error E18 Wireless system not configured error FINA...

Page 30: ...ll be set as the MASTER For information on connecting the electrics for the devices and accessories please see the ELECTRICAL CONNECTIONS section A B GND RSE RSE CAT5 MASTER SLAVE A B GND RSE RSE A S1 GND B A S1 GND B 1 2 3 4 1 2 3 4 Programming All programming operations described below must be performed only on the control board set as the MASTER Start programming with the functions indicated be...

Page 31: ...h seasonal closures disconnect the power supply When the power supply is reconnected check the system is working correctly For information on correct installation and adjustments please see the product installation manual For information on choosing products and accessories please see our product catalogue Every 10 000 cycles and in any case every 6 months of operation you must perform the mainten...

Page 32: ...07 2019 CAME S p A The contents of this manual may be changed at any time and without notice Original instructions CAME S p A Via Martiri della Libertà 15 31030 Dosson di Casier Treviso Italy Tel 39 0422 4940 Fax 39 0422 4941 ...

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