Janser MASTER MOBIL II User Instructions Download Page 6

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USER INSTRUCTIONS MASTER MOBIL II (111 801 000) 2018-01

QUALIFICATION

The different tasks described in this manual request various qualifications from the

persons dealing with the machine.

WARNING! Danger for persons with insufficient qualifications!

Insufficiently qualified persons can not judge the risks when operating the

machine and put themselves and others at risk of serious injuries or death.

- All work must only be performed by qualified personnel.

- Insufficiently qualified persons must be kept away from the operating area.

In this manual the necessary qualifications for the persons and the different tasks

are listed:

OPERATOR:

the operator has been instructed by the owner and been given the assigned tasks

and has been informed about the possible hazards in case of improper behaviour.

Tasks which go beyond regular operation tasks can only be executed by the

operator if listed in this manual and have been explicitly authorized by the owner.

TRAINED PERSONS

have been instructed by the owner and been given the assigned tasks and have

been informed about the possible hazards in case of improper behaviour.

QUALIFIED PERSONNEL

Qualified personnel is able to carry out assigned tasks and recognize and avoid

independently possible hazards given their specialist training, knowledge and

experience as well as their knowledge of relevant norms and regulations.

MANUFACTURER

Certain work can only be carried out by trained personnel of the manufacturer.

Other personnel are not authorized to carry out this work. Please contact our

customer service for required work.

UNAUTHORIZED PERSONS

WARNING! Danger for unauthorized persons in the operating area!

– Unauthorized persons have to be kept away from the operating area.

– If in doubt remove persons from the operating area.

– Interrupt the work as long as unauthorized persons are in the operating area.

INSTRUCTION

The owner of the machine has to regularly instruct all personnel.

For better documentation an instruction protocol with the following

minimum content has to be kept:

- date, content of the instruction

- name of the instructor

- signatures of the instructed and instructor

1.5

Operating

personnel

1 SAFETY

Summary of Contents for MASTER MOBIL II

Page 1: ...Janser GmbH Böblinger Straße 91 71139 Ehningen GERMANY Phone 49 7034 127 0 Fax 49 7034 8838 E mail info janser com Internet www janser com MASTER MOBIL II hydraulic USER INSTRUCTIONS 111 801 000 PROFESSIONAL FLOORING TECHNOLOGY ...

Page 2: ......

Page 3: ...nd special risks 8 11 2 1 Technical Description 12 2 2 Technical Specifications 12 2 3 Scope of delivery 12 2 4 Insertable tools accessories 13 14 2 5 Controls and equipment 15 3 1 Raising 16 3 2 Load unloading 16 3 3 Storage 16 4 1 Blade 17 4 2 Grip angle 18 4 3 Weights 18 4 4 Operating lever 18 5 1 Start up 19 5 2 Application 19 5 3 Removing techniques 20 6 1 Sharpen blades 21 6 2 Regular mainte...

Page 4: ...t technical norms and regulations together with our many years of knowledge and experience In the following cases the manufacturer does not accept any liability Non compliance with these instructions Improper use Operation by untrained personnel Unauthorized modifications Technical modifications Use of unauthorized replacement parts 1 1 Manual Safety instructions in this manual are marked by symbo...

Page 5: ...l sector The owner of the machine is therefore obliged to comply with the legal responsibilities for health and safety The local regulations of the place of use as well as accident prevention measures of the local trade association must be adhered to It applies in particular that the owner is informed about current health and safety regulations determines during a risk assessment additional hazard...

Page 6: ... instructed by the owner and been given the assigned tasks and have been informed about the possible hazards in case of improper behaviour QUALIFIED PERSONNEL Qualified personnel is able to carry out assigned tasks and recognize and avoid independently possible hazards given their specialist training knowledge and experience as well as their knowledge of relevant norms and regulations MANUFACTURER...

Page 7: ...nd from small particles WARNING Danger with illegible signage With time labels and signage can become dirty or illegible so that hazards can t be recognized and necessary instructions adhered to This means an increased risk of injury Keep all safety warning and operating instructions always in legible condition Damaged labels or signage has to be replaced immediately The following symbols and sign...

Page 8: ...he machine is switched off The machine has to be secured against unintentional start up Axis movements WARNING Danger of injury through axis movements Collision of persons with the machine or its tools can lead to severe injury Make sure Unauthorized persons in the operating area are strictly prohibited Safety installations and or functions must not be switched off or overridden Do not hold any bo...

Page 9: ...t or flammable materials Remove materials and debris which can be ignited by sparks Keep your working area clean and well lit Untidy and dark working areas increase the danger of accidents Keep spectators away from the working area Children and spectators must keep a safety distance from the working area in order not to distract the driver and not to come in contact with the machine The driver mus...

Page 10: ...ents WARNING Non stop work Malpositions vibrations and machine movements cause pain and fatigue Make sure observe regular breaks Maintenance and troubleshooting WARNING Danger of injury through improper maintenance and troubleshooting Improper maintenance and troubleshooting can lead to severe personal injury and material damage Make sure Any maintenance work and troubleshooting must only be carri...

Page 11: ...he machine Using the machine with a damaged cable can cause an electric shock Never switch off the earthing cable or render it unusable Using the machine in a non earthed circuit may result in electrocution Consult an electrician if the grounding wire is missing or if you believe that the circuit does not have adequate grounding The machine may only be operated on circuits with a residual current ...

Page 12: ...els Hand arm vibration on the control lever 8 5 m s Noise emissions standstill operation Sound pressure at the ear of the operator 2000 14 EG 73 dB A 68 dB A 2 3 Scope of delivery delivery complete with 5 different spare blades 111 800 101 152 x 102 x 1 6 mm 111 700 102 152 x 127 x 1 6 mm 111 800 103 254 x 76 x 1 6 mm 111 800 104 145 x 102 x 1 6 mm 111 800 106 223 x 76 x 1 6 mm front weight extens...

Page 13: ...800 104 152 x 127 mm 1 6 mm 111 700 102 254 x 76 mm 1 6 mm 111 700 103 Dimensions Thickness Item no 152 x 76 mm 1 6 mm 111 400 210 203 x 76 mm 1 6 mm 111 400 220 254 x 76 mm 1 6 mm 111 800 103 Dimensions Thickness Item no 255 x 76 mm 2 4 mm 111 400 492 305 x 76 mm 2 4 mm 111 400 490 355 x 76 mm 2 4 mm 111 400 491 45 angle The thickness greatly reduces breakage especially on heavily weighted machin...

Page 14: ...6 mm 6 35 mm 111 700 105 Extra heavy duty blades Ultra tough coatings ceramic hardwood Extremely hard high abrasion wood tile lighter ceramic 2 PRODUCT INFORMATION 2 4 Blades and accessories Parquet blade Weight 4 8 kg 10 6 lbs for Master Mobil Strato Mobil Item Item no Width 200 mm 7 7 8 111 800 620 Angle Shank Holder and angle shank for stripping glued or nailed parquet flooring as well for the ...

Page 15: ...e removal tools by the clamping screws Kick plate to support the work process Handle adjustment Adjust the grip angle in six positions Hydraulic tank pressure valve Upper weight Front weight Operating lever Hydraulic rotary handle control with adjustable comfort grip Tool wrench handy on the machine for fast tool change Hydraulic tank Oil level plug Drive wheels Self cleaning industrial wheels ...

Page 16: ...here is good contact 2 Position machine at back of ramp respectively at head of ramp 3 Engage power switch and drive onto vehicle respectively drive out of vehicle Lowering handle may be necessary for proper clearance into the back of smaller cars ATTENTION Make sure ramp is secure before using Failure to do so could cause ramp to fall away from truck causing damage to the machine and or injury to...

Page 17: ...te Self scoring U blades When using self scoring U blades for soft floors pre cutting of the lining is unnecessary Depending on the type of product to be removed and the sharpness of the blade it will be more difficult to control the machine Therefore you should always keep the blade and the side wings edges sharp Insert replace blade Blunt blades affect and reduce the capacity and cutting perform...

Page 18: ...hts should be removed To remove the rear weight remove two bolts with the wrench on both sides A and remove the weight by the handle B To remove the front weight loosen the two front bolts C with the wrench and remove the weight by the handle ATTENTION Weights are heavy caution when removing and mounting To carry put handle backwards see chapter 3 1 ATTENTION Never lift the complete machine by the...

Page 19: ...n work area Loose components or tools lying around are sources of accident Pay attention to tidiness and cleanliness in the work area In case of very dusty environment and thus limiting visibility ensure suitable extraction ventilation WARNING Risk of injury Avoid collisions Only use the machine in safe conditions Always keep an eye on obstacles especially when running backwards Always place the p...

Page 20: ...eets Pre scored carpet makes machine easier to control and blades stay sharper longer For soft coverings the self scoring blade can also be used For best results use the scoring device JAMAS VCT tiles Keep blades sharp Keep your work area clean and clear of debris Always wear eye and ear protection when working with the machine Wear eye and ear protection when working with the machine Never use a ...

Page 21: ... enough sharp blades for each job so that you do not have to sharpen them during a job It is easier to grind the blunt blades on a real work bench or with a belt grinder in the workshop and prepare for the next job 1 Sharpen the blade mounted to the machine It is not necessary to remove the bolts Using hand grinder block up front of machine so blade is off the floor Sharpen the blade with a 10 cm ...

Page 22: ...essurized hose assemblies Leaking pressurized hydraulic fluids may develop a mist or fine spray liquid that squirts or explodes on ignition If hydraulic fluid leaks Keep ignition sources away Contact the manufacturer or specialist workshop Replacement of hydraulic oil and oil filter see chapter 6 3 Maintenance by the manufacturer annually or after the first 500 hours of operation then every 1000 o...

Page 23: ...use resistant chemical protective gloves Skin protection Avoid contact with skin and clothing Immediately change soaked clothing and put on only after cleaning Do not put smeared cloths in the pockets of work clothes Do not use solvents thinner benzine or something similar for skin cleansing Behavior in case of danger leak After leakage immediately take up with oil binder for example Antipestol II...

Page 24: ...ne is ready for operation ex works filled with hydraulic oil The level is below the oil level screw Check the hydraulic fluid level if there is a leak damaged or broken hose or loose fitting Filling replacing the hydraulic fluid To fill up with hydraulic fluid unscrew the oil level plug at the rear of the tank and fill up to the mark To replace hydraulic fluid unscrew the oil level plug at the rea...

Page 25: ... Model Master Mobil II Order No 111 801 000 Serial No _______________ Year of manufacture ______________ comply with the EU Directrives Machinery directive 2006 42 EC EMC directive 2004 108 EC in accordance with with following standards EN ISO 12100 EN ISO 55011 EN ISO 61000 The following national standards were applied BGR 237 Ehningen January 2018 Signatory Olaf Janser managing director ...

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