Jacobsen F305 Operation And Maintenance Manual Download Page 94

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10 ACCESSORIES

10.3 AIR SUSPENSION SEAT KITS _________________________________________

Air Suspension Seat Kit for F305

Kit number LMAC201.

Air Suspension Seat Kit for F407

Kit number LMAC277.

10.4 WORK LIGHT KIT __________________________________________________

Work Light Kit number 10013067

Summary of Contents for F305

Page 1: ...irway F407 Product code 10011568 Series AAB GB United Kingdom 10033001 A GB WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine must be trained in...

Page 2: ...inued I O Screens 39 6 5 6 PIN Menu 40 6 5 7 Cross Cut 40 6 5 8 Weight Transfer 41 6 5 9 Reset Default Parameters 41 6 5 10 Change Pin 41 6 5 11 Brightness Screen Adjustment 42 6 5 12 Language Menu 42...

Page 3: ...3 Cutting Unit Setting Height of Cut 85 9 4 Cutting Reel to bottom blade adjustment 86 9 5 Cutting Reel Bearings 86 9 6 Front Rear Roll Bearings 86 9 7 General Instructions For Grammer Seats 87 9 8 S...

Page 4: ...ns of operation service and repair specified by the manufacturer are understood to be part of the correct use ALL operators MUST read through this manual and understand the Safety Instructions control...

Page 5: ...highway D Power in Kw E Date code F Machine type Designation G Product code H Product name J Serial number Location of Serial number plate The serial number plate A is found on the chassis under the p...

Page 6: ...lso found on the engine block ROPS Serial Plate A Weight of ROPS B Date Code C Standard Used D Part Number E Used on Product F Serial Number ROPS Serial Plate Location The ROPS serial plate C is locat...

Page 7: ...ting equipment Use correct tools and Personal Protective Equipment PPE and take instruction from the technical manuals applicable to the machine Remove and store correctly 1 Batteries 2 Fuel 3 Engine...

Page 8: ...www Jacobsen com You now have access to a PDF version of the parts manual 3 Complete the form included in the technical manual pack supplied with the machine for one of the two options below a A disc...

Page 9: ...en 9 INTRODUCTION 2 Notes...

Page 10: ...rugs 3 1 2 PREPARATION ______________________________________________________ a When you operate the mower wear correct clothing slip resistant work shoes or boots work gloves hard hat safety glasses...

Page 11: ...you must turn Use caution when you change direction Turf condition can change the mower stability Use caution when you operate the mower near drop offs ditches or embankments Be careful of holes in th...

Page 12: ...fill the fuel containers inside a vehicle or on a truck or trailer with a plastic liner Always put the fuel container on the ground away from your vehicle before you fill the container e Refuel the mo...

Page 13: ...n When you service the hydraulic system make sure the hydraulic fittings tubes and hoses are tightened to the correct torque where applicable Make sure the hydraulic system is in good condition befor...

Page 14: ...ustments and maintenance must always be done by an approved technician If a service is needed contact your authorized Jacobsen Dealer or after sales for additional information or help WARNING The Inte...

Page 15: ...belt must be worn only when a ROPS frame is in position This warning is because a seat belt must be worn with a ROPS to follow the Machinery Directive 2006 42 EC Sections 3 2 2 Seating 3 4 3 Rollover...

Page 16: ...use the exposure values must be combined Total exposure is then the combined value of the activities WARNING Never mow if there is a risk of lightning or you hear thunder If you are in the middle of m...

Page 17: ...rpm 118 6 2000 87 5 2000 Maximum bare speed min rpm 3220 Maximum bare idling speed min rpm 1000 to 1100 Order of Firing 1 3 4 2 Direction of Rotation Counter clockwise viewed from flywheel side Compr...

Page 18: ...to Outer face 199cm 78 3 Turning Circle Outside Diameter 740cm 291 3 Weight of Machine F305 with ROPS No Fuel No Units yokes only 1230kg 2712lb Weight of Machine F407 with ROPS No Fuel No Units yokes...

Page 19: ...en 19 SPECIFICATIONS 4 A A B B C E D G H J F407 F305 F407 illustrated for reference...

Page 20: ...7Kg cm 25PSI Figure quoted as guide only and will depend on configuration of machine Value measured with 7knife units and brush kits Weight transfer disengaged tire pressures 18PSI Brakes Hydrostatic...

Page 21: ...s The operator was in the normal position to drive the vehicle with two hands on the steering mechanism The cutting device was in rotation with the machine driven in a straight line at 6 Km hr on a le...

Page 22: ...he machine was tested for sound power Noise in the Environment The Machinery Safety Directive 2006 42 EC And Noise Emission In The Environment By Equipment For Use Outdoors Directive 2000 14 EC By com...

Page 23: ...on Engine Coolant Under Pressure F 009034890 Keep A Safe Distance From The Machine G 009114160 Maximum Working Slope 24 F305 G 4321507 Maximum Working Slope 23 F407 H 009114100 Danger Of Explosion If...

Page 24: ..._______ A Beacon B Parking Brake C Horn D Cutting Implement PTO Drive E Throttle F Traction Pedal Forward Reverse G Power socket 12 volt H Mow Transport lever J Maximum Sound Power Level K Jack Hook P...

Page 25: ...en 25 CONTROLS 6 6 1 OPERATOR WORKSTATION____________________________________________ 7 8 9 10 11 12 13 14 15 16 17 18 6 2 6 16 6 10 6 12 6 2A 6 7 9 8...

Page 26: ...Switch F407 G Cutting Units Lift Lower Control Switch H Visual Display J Left Hand Wing Cutting Unit Lift Lower Control K Right Hand Wing Cutting Unit Lift Lower Control L Centre Cutting Units Lift Lo...

Page 27: ..._____________________ When the engine is running the Park Brake is applied by sliding back the orange button on the rocker and depressing the switch on the control panel When the engine is switched of...

Page 28: ...l lowering of the cutting units whilst driving Press the forward part of the rocker switch to engage Press the rear part of the switch to disengage The wing unit lock icon is displayed on the visual d...

Page 29: ...hibit 3 DPF Regeneration Request 4 DPF Regeneration Ongoing 5 Cutter Indicator Flashes if not in off position on start up 6 Water In Fuel Warning 7 Wing Lock 8 Foot Pedal Warning Flashes if not in neu...

Page 30: ...en shows the fuel bar graph on the left side The colour changes from green to red as the fuel level decreases The engine temperature gauge is on the right side The colour changes from green to red as...

Page 31: ...djusting the Time and Date this page can be used to change the Date Time format between EU and US Once amended Button 1 is used to save and exit back to the Main Menu 6 4 SERVICE MENU ________________...

Page 32: ...d is an example and the actual popup seen by the operator may be different 6 5 1 TIME UNTIL SERVICE ________________________________________________ This screen gives the number of engine hours until...

Page 33: ...5 5 MEASUREMENT UNITS_______________________________________________ Buttons 2 3 move the arrow up and down the list Button 4 selects parameter to be altered then Button 2 3 scroll between the unit ty...

Page 34: ...7 6 Main Controller c1p06 Seat Switch Input 7 Main Controller c1p13 Hydraulic Oil Filter Switch Input 8 Main Controller c1p23 Traction Neutral Switch Input 9 Main Controller c1p32 Engine Start Interlo...

Page 35: ...put 7 Main Controller c1p11 Centre Front Position Sensor Input 8 Expansion Module c2p03 Centre Front Float Solenoid Output 9 Main Controller c1p36 Centre Front Lower Solenoid Output 10 Main Controller...

Page 36: ...Main Controller c1p07 Cutting Circuit Pressure Switch Input Not used on F305 F407 7 Main Controller c1p24 Mow Transport Speed Switch Input 8 Main Controller c1p44 Weight Transfer Solenoid Output 9 Exp...

Page 37: ...il Forwards Output Not used on F305 F407 5 6 Main Controller c1p14 Cruise Control Switch Input Not used on F305 F407 7 Main Controller c1p25 Service Brake Switch Input Not used on F305 F407 8 Main Con...

Page 38: ...er c1p22 CAN 1 Shield 5 Main Controller c1p49 Battery Positive 6 Main Controller c1p02 Battery Positive 7 Main Controller c1p05 CAN 0 Shield 8 Main Controller c1p20 CAN 1 High 9 Main Controller c1p47...

Page 39: ...ery Negative 5 HMI c1p04 CAN 0 Low 6 Expander Module c1p02 Battery Positive Not used on F305 7 Expander Module c1p05 CAN 0 Shield Not used on F305 8 Expander Module c2p12 Battery Positive Not used on...

Page 40: ...ion on the F305 is mechanically controlled via a foot oper ated lever A on the Operator Platform The units will only lift to cross cut position unless this lever is pressed enabling the units to fully...

Page 41: ...which unit is raised or low ered The weight Transfer icon displays on home screen and shows whether it is currently active or not The weight transfer pressure can be adjusted as instructed in Section...

Page 42: ...6 5 13 BACKLAPPING _____________________________________________________ To enable backlapping 1 Start the machine 6 3 4 Reduce Engine Speed to Minimum Low Idle Ensure Park Brake is on 2 From the hom...

Page 43: ...reen is shown the engine temperature has risen above the normal levels Park the machine in a safe area disengage cutting units set engine to idle to allow engine temperature to decrease prior to switc...

Page 44: ...ounter 6 6 6 JOYSTICK FAULT _________________________________________________ When this screen is shown there is a fault with the Unit Lift Lower Control Stop the engine as soon as possible and contac...

Page 45: ...__________________ When this screen is shown the engine controller ECU is reporting a fault with the MAF Mass Air Flow sensor The output from the engine will be reduced Stop the engine as soon as poss...

Page 46: ...edure for servicing the DPF 6 6 12 ECU COMMUNICATION FAULT_____________________________________ When this screen is shown there is a communication fault with the en gine controller ECU Stop the engine...

Page 47: ...Mode The five centre units will lift and lower simultane ously by operating the Centre Control Lever The outer Wing Units will lift and lower independently Operating the left hand lever will operate t...

Page 48: ...ground F407 only When Linked Lift Mode is activated Section 6 7 the Left and Right control Lever LED indicators will illuminate Red to indicate that the respective levers are disabled 6 9 CUTTER SWITC...

Page 49: ...parking brake is applied DO NOT press the traction pedal 6 11 MOW SPEED LEVER _________________________________________________ The mow speed lever is used to limit the forward speed while mowing Whe...

Page 50: ...unter clockwise Rotate Hand wheel A clockwise until resistance is felt Using the Hand pump C create sufficient pressure to release the brakes 50 to 60 strokes should give 90 seconds of brake release W...

Page 51: ...tal plane Y inde pendently of the arm as follows a Loosening the three screws B holding the pod to the arm rest extension b Swivel pod to desired position c Tighten the three screws B The whole arm re...

Page 52: ...r leaves the seat with the Cutter Engage PTO switch on and the Park Brake on only the cutters will stop 2 Perform each of the following tests to ensure the operator presence safety interlock system is...

Page 53: ...may cause serious injuries to bystanders and or damage the equipment Turn PTO cutter switch off and raise the units when crossing sidewalks or roads Look out for traffic 6 Stop and inspect the equipm...

Page 54: ...d slide yoke onto shaft in direction A 3 Fit retainer B to shaft and insert bolt C through retainer and shaft fit nut D 4 Fit retainer plate E and secure with screws and nuts F 5 Fit chain G to clevis...

Page 55: ...e is for starting cold engines 1 Ensure the FWD REV pedal is in the neutral position the mow switch is off the throttle setting is in a mid position and the Park Brake is applied 2 Turn the ignition s...

Page 56: ...mowing When the engine is labouring reduce forward speed by easing back on the FWD REV foot pedal A performance indicator lamp on the control pod will illuminate red as the engine starts to labour 7...

Page 57: ...r backlapping See section 6 5 13 Backlapping is a process which will lightly hone the reel to the bottom blade while installed on the mower If significant amounts of metal are to be removed then the c...

Page 58: ..._______________________________ The Backlap reel speed will be set to maximum permissible RPM from factory If a slower reel speed is desired it can be adjusted at the cutter valve located under seat p...

Page 59: ...le to securely strap Wing Units up when in the raised position 3 Always follow the given maximum transport load weight for the towing vehicle used 4 Ensure that you know the working weight of your mow...

Page 60: ...make another attempt to climb and back down slowly 5 When descending a steep slope always lower units to the ground to reduce the risk of mower overturning WARNING To minimize the possibility of overt...

Page 61: ...points 8 24 End of season Every 1000 hours Check Battery Condition Change Hydraulic Oil Filter Check Hydraulic hoses for damage and wear 8 13 8 8 8 17 Lubricate these fittings minimum weekly or more a...

Page 62: ...en 62 8 MAINTENANCE AND LUBRICATION F405 Illustrated Service points are common for F305 B D B A 8 9 8 13 8 8 E C F 8 5 C D E...

Page 63: ...r hoses and clamps Check air cleaner element Adjust alternator belt tension Check air intake hose 8 12 8 3 8 12 Every 400 hours Change engine oil Change engine oil and filter cartridge X X Every 500 h...

Page 64: ...ke air line Replace fan belt or every 500 hours _ 3 3 3 3 3 3 3 3 3 3 3 The jobs indicated by must be done after the first 50 hours of operation 3 Consult your local Kubota dealer for this service The...

Page 65: ...e When you follow the engine manufacturer instructions you will make sure of the maximum service life of the engine The replacement engine manuals are available from the engine manufacturer The operat...

Page 66: ...iner c Replace the drain plug C If Oil Filter is not being replaced fill the engine with the correct quantity and grade of oil through the filler Change Engine Oil Filter a Remove the oil filter cartr...

Page 67: ...bottle must be at the cold mark Drain and fill the cooling system each year Empty and clean the recovery bottle Mix clean water with antifreeze for the coldest ambient temperature Read and follow the...

Page 68: ...to change coolant a To drain coolant remove the bottom hose A from the radiator Drain the engine coolant into a container b Replace the bottom hose A on to the radiator Make sure all the hose clips a...

Page 69: ...fluid until it reaches approximately halfway on the level sight glass C d Start the engine and remove the air from the hydraulic system Operate all mower functions for 5 minutes to remove the air and...

Page 70: ...roleum hydraulic fluid and replace all hydraulic filters 2 Fill system with EnviroLogic BioFlush Run equipment for 5 minutes until fluid is completely circulated 3 Drain the BioFlush and replace hydra...

Page 71: ...ith your hand b Operate the engine at idle speed for five minutes to remove the air from the hydraulic system The oil level light can illuminate and the horn can activate during the five minutes c Sto...

Page 72: ...e the mower away from the area Until fuel vapors are removed do not allow the sparks open flame or other types of ignition Never keep fuel containers near an open flame or any device that can cause th...

Page 73: ...r tridge with your hand e Bleed air from the fuel system How to bleed the air from the fuel system After water is drained from the fuel system fuel filter cartridge is replaced or the fuel hoses are r...

Page 74: ...Make sure dust and other particles do not get into the engine inlet hose Inspect the new elements Do not use a damaged element and never use an incorrect element Assemble the secondary and primary fi...

Page 75: ...y to jump start the engine check the condition of the drained battery b Connect the positive battery terminal of the charged battery to positive battery terminal of the drained battery c Connect the n...

Page 76: ...und of the exhaust stop the engine immediately Identify the problem and have the system repaired Torque all exhaust manifold hardware equally Tighten or replace the exhaust clamps WARNING Charge the b...

Page 77: ...l change to Level 1 When the engine controller is at Level 0 the Active and Parked Regen is disabled Level 1 Engine will enter Active Regen state unless Inhibit Regen switch is in the INHIBIT position...

Page 78: ...to assemble plugs or caps to the ends of hoses and open ports Clean any hydraulic fluid that spills Make sure O rings are clean and hose fittings are correctly installed before you tighten Prevent the...

Page 79: ...l indicator to the security of the Hub Nut Due to its design and colouring the Hub Nut Lock is easily visible from a distance even when the tractor unit is in use or is parked Daily Visual checks must...

Page 80: ...ering stop clearance is 5 16 inch 8 mm for both full left and full right turns 8 22 MACHINE MAINTENANCE ______________________________________________ Other Regular Service Verify proper operation of...

Page 81: ...l Check and torque all ROPS hardware as indicated in the Maintenance chart Do not operate the mower with the ROPS in the folded position CAUTION Check the ROPS fasteners before use Do no welding to an...

Page 82: ...fully remove the motor from the bearing housing You must not to allow the motor shaft or the inner splines of the cutting reel to become dirty If the motor shaft or the inner splines become dirty remo...

Page 83: ...en 83 MAINTENANCE AND LUBRICATION 8 Notes...

Page 84: ...eight transfer bias can be adjusted on the lift valve The valve is accessible from under the Hydraulic tank cover To adjust 1 Loosen the locknut A whilst holding the threaded shaft still with the Alle...

Page 85: ...over the lip The screw thread Y tip must touch against the base of the blade 4 Adjust the roll to the setting bar G while the two locknut s H hold the setting bar screws in contact 5 Repeat for other...

Page 86: ...ve the level of cut Turn the hand wheel until it engages with the notches in the ring that locks the reel The adjuster has notches and each notch moves the reel by approximately 0 04 mm 0 0015 THE ADJ...

Page 87: ...age protection and the kind of connections from the manufacturer from GRAMMER or the company s agencies For safety reasons the installation and connection to the vehicle supply network must be carried...

Page 88: ...se bolts or other faults If you notice that the seat does not function correctly for example a defective seat suspension improper curvature of the lumbar support or damaged bellows contact a specialis...

Page 89: ...the right hand side of the seat below the seat cushion B By moving the lever towards the seat the seat can be slid backwards and forwards When in the desired position release the lever to locate in on...

Page 90: ...y before the vehicle is driven In order to prevent compressor damage during weight adjustment the compressor must be operated no longer than 1 minute 2 FORE AFT ADJUSTMENT The fore aft adjustment is r...

Page 91: ...curvature at the bottom 5 ARMRESTS The armrests can be folded up if required and the height individually adjusted To adjust the armrests for height separate the round cap see arrow from the cover loo...

Page 92: ...ach 10 MAINTENANCE Dirt can impair the function of the seat so make sure you keep your seat clean Upholstery does not need to be removed from the seat frame for cleaning Caution Take care with the bac...

Page 93: ...ield Kit number F305 10031704 F30 5 F F406 10031704 F40 7 F Factory Fit F305 10031704 F30 5 P F406 10031704 F40 7 P 10 2 GRASS CATCHER KITS ______________________________________________ Grass Catcher...

Page 94: ...S _________________________________________ Air Suspension Seat Kit for F305 Kit number LMAC201 Air Suspension Seat Kit for F407 Kit number LMAC277 10 4 WORK LIGHT KIT ________________________________...

Page 95: ...uel pump Consult engine manual Other Engine Problem Consult engine troubleshooting guide Engine Stops Fuel tank empty Fill with fresh fuel and bleed lines Interlocks not set before leaving operators s...

Page 96: ...______________ NOTE Arrow indicates direction of travel Washboarding is a repeated pattern of different cut ting heights that causes an appearance that is like a wave In most cases the wave tip to tip...

Page 97: ...ance that is like a wave In most cases the wave tip to tip distance is 2 inch es 5 cm Possible Cause Solution The cut ground speed is higher than normal Decrease the cut ground speed The height of cut...

Page 98: ...settings are different from one side of a reel to the other side or from one cutting unit to another unit Check the HOC height of cut of the cutting units The front roller bearings are worn Check and...

Page 99: ...r turf that is not level can cause scalping Possible Cause Solution HOC height of cut settings are lower than normal Check the HOC height of cut settings Incorrect reel to bedknife adjustment Adjust r...

Page 100: ...o bedknife setting The edges of the reel or bottom blade are not sharp Sharpen or replace the reel blade and bedknife as necessary The cut ground speed is higher than normal Decrease the cut ground sp...

Page 101: ...is damaged Loose bedknife fasteners or fasteners are not in cluded Check the bedknife screws Tighten the loose screws Replace the screws that are not included The machine turns at a rate that is faste...

Page 102: ...unit or between two cutting units Windrowing can make a line in the direction of travel Possible Cause Solution The grass is higher than the level at which the ma chine can cut correctly Cut the gras...

Page 103: ...and bedknife as necessary The bedknife screws are not included or loose or over tightened Install replace or tighten the bedknife screws to the correct torque setting The cut ground speed is higher t...

Page 104: ...21 F22 F23 F24 F25 30A 10A 5A 15A 5A 5A 7 5A 10A 15A 20A 25 R6 SPARE Replacement Fuses Fuse Tester LED Fuse Removal Tool R7 B LAP TESTING A FUSE In the top right hand corner there is a tool that can b...

Page 105: ...ptional F13 10 Amp Horn Beacon F14 5 Amp Brake Lights DRLs Optional F15 15 Amp Dipped Beam Headlights Optional F16 10 Amp Proximity Sensors F17 5 Amp Control Panel Switches F18 10 Amp Air Seat Optiona...

Page 106: ...099 1186 1504 1823 1 1 4 563 1529 1650 2093 2535 1 3 8 759 2061 2224 2821 3418 UNC THREADS Dia in Grade A Grade S Grade T Grade V Grade X lbf ft lbf ft lbf ft lbf ft lbf ft 1 4 3 4 9 2 9 9 12 6 15 2 5...

Page 107: ...en established and these details are available from your supplier When service attention or spares are required for the machine within or after the warranty period your supplier or any authorised deal...

Page 108: ...e 3 Chemin des Silos ZI du Chapitre 31100 Toulouse T 33 0 5 34 47 86 40 North South America Jacobsen 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA W www jacobsen com 1451 Marvin Griffin Road...

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Jacobsen F305, Operation And Maintenance Manual

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Summary of Contents for F305

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