Jacobsen Bunton 630024, Setup, Parts & Maintenance

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1
Gear
Drive
Midsize
10-2004
IMPORTANT MESSAGE
Thank you for purchasing this Bunton product. You have purchased a world class mowing product, one of the
best designed and built anywhere.
This machine comes with an Operation and Safety Manual and a separate Setup, Parts and Maintenance
Manual. The useful life and good service you receive from this machine depends to a large extent on how well
you read and understand these manuals. Treat your machine properly, lubricate and adjust it as instructed, and
it will give you many years of reliable service.
Your safe use of this Bunton product is one of our prime design objectives. Many safety features are built in, but
we also rely on your good sense and care to achieve accident-free operation. For best protection, study the
manuals thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all
instructions and warnings completely. Do not remove or defeat any safety features. Make sure those who
operate this machine are as well informed and careful in its use as you are.
See a Bunton dealer for any service or parts needed. Bunton service ensures that you continue to receive the
best results possible from Bunton’s products. You can trust Bunton replacement parts because they are
manufactured with the same high precision and quality as the original parts.
Bunton designs and builds its equipment to serve many years in a safe and productive manner. For longest life,
use this machine only as directed in the manuals, keep it in good repair and follow safety warnings and
instructions. You'll always be glad you did.
Jacobsen, a Textron Company
One Bob Cat Lane
Johnson Creek, WI 53038-0469
TABLE OF CONTENTS ...................................... FIGURES .................................................................. PAGE
SAFETY ......................................................................................................................................................... 2
ASSEMBLY/SET-UP INSTRUCTIONS ....................................................................................................... 3-9
LUBRICATION ........................................................................................................................................ 10-12
MAINTENANCE ........................................................................................................................................... 13
SERVICE CHART ........................................................................................................................................ 14
SERVICE RECORD ..................................................................................................................................... 15
ADJUSTMENTS ..................................................................................................................................... 16, 17
BELT REPLACEMENT ......................................................................................................................... 18, 19
UPPER ENGINE DECK ASSY ........................... FIGURE 1 ................................................................. 20, 21
LOWER ENGINE DECK ASSY/CLUTCH .......... FIGURE 2 ................................................................. 22, 23
DRIVE WHEELS & BRAKES ............................. FIGURE 3 ................................................................. 24, 25
TRANSMISSION DRIVE .................................... FIGURE 4 ................................................................. 26, 27
OPERATOR PRESENT/THROTTLE CNTRL .... FIGURE 5 ................................................................. 28, 29
DECALS ............................................................. FIGURE 6 ................................................................. 30, 31
DANA TRANSMISSION ..................................... FIGURE 7 ................................................................. 32, 33
ELECTRICAL DIAGRAM ................................... FIGURE 8 ................................................................. 34, 35
CUTTERDECK MOUNTING .............................. FIGURE 9 ................................................................. 36, 37
KAWASAKI ELECTRICAL SCHEMATIC ............ FIGURE 10 ..................................................................... 38