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IWAKI PUMPS Hicera V Series, Instruction Manual, Page: 2 / 32

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IWAKI PUMPS Hicera V Series Instruction Manual Download Page 2

Thank you for selecting an Iwaki V Series Hicera Pump. This instruction manual deals with 

"Safety instructions"

, 

"Outline"

, 

"Installation"

, 

"Operation"

 and 

"Maintenance"

 sections. 

Please read through this manual carefully to ensure the optimum performance, safety and serv-
ice of your pump.

Contents

Important instructions ···································································· 1

Safety instructions ·········································································· 2

Outline

 

1. Unpacking & Inspection ..................................................6

     

2. Product outline .................................................................6

     

3. Model code .......................................................................7

     

4. Specification .....................................................................8

Installation

 

1. Before installation ..........................................................10

     

2. Installation/Piping/Wiring .............................................12

Operation

 

1. Operation ........................................................................15

Maintenance

  1. Disassembly & Assembly ...............................................18

     

2. Troubleshooting ..............................................................24

     

3. Dimensions .....................................................................25

     

4. Wear parts ......................................................................27

This instruction manual should be kept on hand by the end user for 

quick reference.

Contact us or your nearest dealer if you have any questions.

Summary of Contents for Hicera V Series

Page 1: ...gzhou TEL 86 2084350603 FAX 2084359181 Spain IWAKI Iberica Pumps S A TEL 34 943630030 FAX 943628799 China GFTZIWAKIEngineering Trading Beijing TEL 86 1064427713 FAX 1064427712 Sweden IWAKI Sverige AB...

Page 2: ...p Contents Important instructions 1 Safety instructions 2 Outline 1 Unpacking Inspection 6 2 Product outline 6 3 Model code 7 4 Specification 8 Installation 1 Before installation 10 2 Installation Pip...

Page 3: ...jury or property damage Observe the instructions accompanied with WARNING or CAUTION in this manual These instructions are very important for protecting users from dangerous situations The symbols on...

Page 4: ...r than those clearly specified may result in a personal injury or property damage Do not remodel the pump A remodelled pump will not be warranted Also we are not responsible for a personal injury or p...

Page 5: ...n this manual in dismantlement work Do not dismantle the pump beyond the extent of instructions in this manu al Limitations on working and storage areas Do not install or store the pump in the followi...

Page 6: ...s dry Do not wet electric parts or wiring Risk of fire or electrical shock Install the pump free from liquid spill Ventilation Poisoning may result when handling a harmful liquid Keep good ventila tio...

Page 7: ...5 Outline 1 Unpacking Inspection 6 2 Product outline 6 3 Model code 7 4 Specification 8...

Page 8: ...wet ends such as a plunger a cylinder and other related parts The plunger reciprocates and rotates in the cylinder where liquid is taken in from a suction line and then delivered to a discharge line...

Page 9: ...iC SiC SUS304 V 15 15SSP 15 SiC SiC SUS304 Equipped V 15 Pump head material code L SCS14 Lost wax casting for the V 05 10 S SUS304 machining for the V 15 b Joint 1 6mm SUS tube joint V 05 10 2 10mm SU...

Page 10: ...0 5 13 SUS tube joint Induction motor 100VAC 40W 8 0 V 15 S3F5 1 5 290 348 841 1009 0 3 V 15 S3G5 1 3 483 580 1400 1682 0 2 Either A AL2O3 AL2O3 or S SiC SiC comes in Performance values in the above...

Page 11: ...9 Installation 1 Before installation 10 2 Installation Piping Wiring 12...

Page 12: ...20 the maximum stroke length Run the pump in this condition to expel air from the pump and tubing 4 Temperature influence A flow rate liquid viscosity vapour pressure and corrosion resistance changes...

Page 13: ...ature exceeds 40 C or ambient humidity exceeds 85 RH Do not wet the pump or an electrical leak or a fire may result 8 Earthing Be sure to earth the pump Install an earth leak age breaker as necessary...

Page 14: ...When installing the pump be careful not to impact the pump A strong impact may adversely affect pump performance The pump can be mounted either verti cally or horizontally A flow direction can be reve...

Page 15: ...an imperfect suction line connec tion entrains air and reduces performance 3 Select tubes in accordance with an inlet and an outlet bore A tube should be resistant to both the specified pressure and t...

Page 16: ...14 Operation 1 Operation 15...

Page 17: ...g abnormality turn off power and solve the cause of abnormality Refer to Troubleshooting section 5 Operation Make sure air has been expelled from the pump and a tub ing system completely If not an acc...

Page 18: ...l noise or vibration occurs They are signs of abnormal operation Visual or audio inspection Place a rubber plate beneath the pump base to reduce noise or oscillation as necessary 3 Air ingress from pu...

Page 19: ...17 Maintenance 1 Disassembly Assembly 18 2 Troubleshooting 24 3 Dimensions 25 4 Wear parts 27...

Page 20: ...bearing 1 4 Cap nut 1 SUS303 17 Cap 1 5 Tube joint 2 SUS316 18 Lock lever 1 Zn 6 Joint seal 2 PTFE 19 Lock bar 1 7 Head seal 1 PTFE 20 Hex sock head bolt with sw 1 SUS304 8 Lip seal 3 PTFE 21 Back se...

Page 21: ...4 Loosen the hex sock head bolt 20 via the hole beneath the base 13 and unfix the connection between the pump head 3 and the mounting plate 14 5 Take out the pump head 3 from the drive joint ass y 103...

Page 22: ...e and clean the plunger with benzine or thinner after this process 4 Hold the plunger pin and pass the plunger 1 through the cylinder 2 rotating it from side to side 5 Tighten the cap nut 4 to the pum...

Page 23: ...er 1 SUS304 4 Head cover 1 SUS304 18 Pump base 1 SPCC 5 Head seal 1 PTFE 19 Angle scale 1 PE 6 Tube joint 2 SUS316 20 Nut with pw sw 1 SUS304 7 Joint seal 2 PTFE 21 Hex sock head bolt with sw 4 SUS304...

Page 24: ...y 14 5 Pull out the plunger ass y 1 by rotating it in the cylinder 2 Do not roughly withdraw the ass y or lip seals may be damaged 6 Remove four pumphead mounting screws 24 on the pump frame 12 to sep...

Page 25: ...the pump head 3 to softly hold the cylinder 6 Place the head seal 5 on the top of the cylinder on its concave side and fasten the head cover 4 to the pump head 3 by 15kgf cm Do not tighten the head c...

Page 26: ...speed A lip seal is crushed Replace as necessary A suction line is crushed Replace as necessary Significant vibration or noise Motor failure winding disconnection or capacitor failure Replace motor Dr...

Page 27: ...25 Maintenance 3 Dimensions V 05 10 15W induction motor V 05 10 25W induction motor 238 or 248 NOTE2 112 or 122 NOTE1 248 or 259 NOTE4 122 or 133 NOTE3...

Page 28: ...TE2 238mm for the gear ratio of 1 3 1 15 248mm for the gear ratio of 1 30 1 150 NOTE3 122mm for the gear ratio of 1 3 1 15 133mm for the gear ratio of 1 30 1 150 NOTE4 248mm for the gear ratio of 1 3...

Page 29: ...Parts Lip seal Joint seal Head seal Back seat Life 2000hr Each maintenance Each maintenance Each maintenance Q ty 3 2 1 1 V 15 Parts Lip seal Joint seal Head seal Seal stopper Life 2000hr Each mainte...

Page 30: ...28...

Page 31: ...29...

Page 32: ...gzhou TEL 86 2084350603 FAX 2084359181 Spain IWAKI Iberica Pumps S A TEL 34 943630030 FAX 943628799 China GFTZIWAKIEngineering Trading Beijing TEL 86 1064427713 FAX 1064427712 Sweden IWAKI Sverige AB...

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