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ITW SIMCO ION IQ Power HLC, Installation And Operating Instructions Manual, Page: 3 / 36

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ITW SIMCO ION IQ Power HLC Installation And Operating Instructions Manual Download Page 3

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IQ Power HLC Power Supply
& Control Station

5201259 Rev. D

TABLE OF CONTENTS

1. SAFETY WARNINGS .................................................................................................1

2. DESCRIPTION ..........................................................................................................3

Features ...................................................................................................................3

3. SPECIFICATIONS .....................................................................................................4

4. INSTALLATION .........................................................................................................5

Mounting the Power Supply ....................................................................................5

Mounting the Control Station (or Legacy Remote Display Module) .......................5

Electrical Connections .............................................................................................5

Modular Cable HV Cable .......................................................................................6

Power Supply Number (Address / Device Number) ..............................................21

Set Up (with IQ Power Control Station)  ..............................................................22

5. OPERATION .......................................................................................................... 25

System Start-up .....................................................................................................25

System Operation  .................................................................................................26

Legacy Remote Display Module Indicators ...........................................................27

Legacy Remote Display Module Operators ...........................................................27

6. MAINTENANCE ..................................................................................................... 28

Cleaning the Static Bar ..........................................................................................28

7. TROUBLESHOOTING ............................................................................................ 29

8. PARTS & ACCESSORIES ........................................................................................ 30

9. WARRANTY & SERVICE ........................................................................................ 31

Summary of Contents for SIMCO ION IQ Power HLC

Page 1: ...Q Power HLC Power Supply Control Station IQ Power HLC Power Supply Control Station with SensorTechnology Associated Equipment Appareillage Connexe for the IQ Power HL Static Bar INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ...5201259 Rev D IQ Power HLC Power Supply Control Station This page intentionally left blank ...

Page 3: ...or Legacy Remote Display Module 5 Electrical Connections 5 Modular Cable HV Cable 6 Power Supply Number Address Device Number 21 Set Up with IQ Power Control Station 22 5 OPERATION 25 System Start up 25 System Operation 26 Legacy Remote Display Module Indicators 27 Legacy Remote Display Module Operators 27 6 MAINTENANCE 28 Cleaning the Static Bar 28 7 TROUBLESHOOTING 29 8 PARTS ACCESSORIES 30 9 WA...

Page 4: ...t un risque de blessures graves NOTE This equipment must be correctly installed and properly maintained Adhere to the following notes for safe installation and operation 1 Read instruction manual before installing or operating equipment 2 Only qualified service personnel are to perform installation and repairs 3 All equipment must be properly grounded including machine frame to which the equipment...

Page 5: ...la barre de neutralisation statique ou d effectuer un entretien au système Évitez de toucher la barre de neutralisation statique lorsque l alimentation électrique est sous tension WARNING Fire Hazard Do not install or operate Remote Display Module in close proximity to any flammable liquids or solvents AVERTISSEMENT Risque d incendie Ne pas installer ou d utiliser le module d affichage à distance ...

Page 6: ... is a convenient hub that provides power and communication for IQ Power or IQ Easy devices Two way digital communication provided by the Control Station enables monitoring and logging of system performance and allows access to enhanced features in the static neutralization system These enhanced features include manual control of ionization balance Auto Tune automatic control of ionization balance ...

Page 7: ...gTemperature 43 C 110 F max Enclosure Cast Aluminum IQ Power Control Station Input Power 100 240V 50 60 Hz 4A max IEC 320 inlet OutputVoltage 24VDC all IQ Power and IQ Easy connectors Device Port USB A Network Port Ethernet Interface 10 2 ColorTFT LCD backlit with resistive touch screen OperatingTemp 39 C 102 F max Mounting Slots M6 or M5 1 4 or 10 hardware not included Enclosure Steel blue epoxy ...

Page 8: ...sing M6 or M5 1 4 or 10 hardware not supplied C Secure Remote Display Module in legacy installations to mounting surface commonly a machine frame using M5 or M4 10 or 8 hardware not supplied WARNING Fire Hazard Do not install Control Station or Remote Display Module within hazardous classified locations Install in non hazardous unclassified locations only see Figure 3a 3b and 3c AVERTISSEMENT Risq...

Page 9: ...and strip insulation of HV wires back 1 using a wire stripper being careful not to nick conductor of HV wire 2 Straighten conductors and insert into HV connector until conductor protrudes out from the tip of connector 3 Solder conductor to tip of connector by applying solder to exposed conductor Ensure that the solder does not overflow and fill neck area of tip 4 Trim off excess conductor protrudi...

Page 10: ...insulation on HV wires CAUTION Electrical Shock Hazard Do not connect static neutralizing bar with Power Supply energized Disconnect input power or switch power off before connecting static bar ATTENTION Risque De Choc Électrique Ne branchez pas la barre de neutralisation statique avec alimentation sous tension Couper l alimentation ou coupez le courant avant de connecter la barre statique NOTE Fa...

Page 11: ...8 IQ Power HLC Power Supply Control Station 5201259 Rev D Figure 3a IQ Power HLC SPEED Control Drawing ...

Page 12: ...9 IQ Power HLC Power Supply Control Station 5201259 Rev D Figure 3b IQ Power HLC HYBRID Control Drawing ...

Page 13: ...10 IQ Power HLC Power Supply Control Station 5201259 Rev D An ITW Company O PTIO N AL E Q U I P M E N T Figure 3c IQ Power HLC SPEED with Fantom HL Control Drawing ...

Page 14: ...and into either PS COMM 1 connector on the HLC Power Supply see Figure 5 Route the modular cable clear of moving machine parts and protect it from abrasion Secure using nylon wire ties not supplied Do not over tighten wire tie If there is an excess of modular cable if possible cut modular cable to length and re terminate using an RJ 45 connector installed with the same polarization as connector re...

Page 15: ...peration Plug second system into Control Station The Control Station will re address the second HLC to 2 Plug third system into Control Station The Control Station will re address the third HLC to 3 Repeat this process until all power supplies or IQ Power IQ Easy devices are installed Each power supply or device will be given a unique address device number IQ Power HLC power supplies may also be m...

Page 16: ...13 IQ Power HLC Power Supply Control Station 5201259 Rev D Figure 5 IQ Power Connections HLC to Control Station ...

Page 17: ...into one of the connectors labeled SI COMM 1 on Sensor Interface and into the PS COMM 1 connector on HLC Power Supply see Figure 6 The second modular cable plugs into the other connector labeled SI COMM 1 on Sensor Interface and into one of the connectors labeled POWER COMM on the Control Station Route modular cable clear of moving machine parts and protect it from abrasion Secure using nylon wire...

Page 18: ...15 IQ Power HLC Power Supply Control Station 5201259 Rev D Figure 6 IQ Power Connections HLC with Sensor Interface to Control Station ...

Page 19: ...16 IQ Power HLC Power Supply Control Station 5201259 Rev D Figure 7 IQ Power Connections HLC SPEED only to Control Station with Fantom HL and Options ...

Page 20: ...Power Relay normally closed 16 Clean Bar Relay normally open 20 Power Relay normally open 8 Fault Relay common 4 Fault Relay normally closed 12 Power in ground 17 Fault Relay normally open 24 Power in ground 9 Bar On Relay common 13 Power in 24V DC 5 Bar On Relay normally closed 25 Power in 24V DC 18 Bar On Relay normally open 30V 1A Rating on Contacts 1 6A Rating Connect pins 12 24 in parallel an...

Page 21: ... see Figure 9 Then replace cover and secure with six screws When operating a Power Supply using the remote control circuit power may be applied through the Alarm Output connector or the Power In connector on end panel If the Power In connector on end panel is used the Power switch must be set to ON 1 position Remote control is established by applying 24V DC to the Alarm Output connector pins as sp...

Page 22: ...sed for safety purposes In cases where a Control Station is not used monitoring of operation through the Alarm Output connector is recommended See section E above H Connect Power to Remote Display Module legacy installations Make sure POWER switch on Remote Display Module is in OFF 0 position Route low voltage wire clear of moving machine parts and protect it from abrasion Secure using nylon wire ...

Page 23: ...20 IQ Power HLC Power Supply Control Station 5201259 Rev D Figure 10 IQ Power Connections Legacy Installations ...

Page 24: ... 5 Power supplied in above fashion must have adequate current available to power all components on system maximum 1 6A Input power should be appropriately fused for safety purposes Power Supply Number Address Device Number Each IQ Power HLC Power Supply has an address number associated with it These numbers serve to identify the power supply in digital communications This address can be a number o...

Page 25: ...t this process until all power supplies or IQ Power IQ Easy devices are installed Each power supply or device will be given a unique address device number Set Up with IQ Power Control Station A variety of information can be checked and operating parameters set for the IQ Power HLC power supply through the IQ Power Control Station via the device page Tap on device icon for the HLC power supply and ...

Page 26: ...ol of the ion balance Manual mode includes voltage regulation and current monitoring found in the standard mode plus manual control of the ion balance ratio This mode of operation would only be selected where the web or material to be neutralized exhibited extreme and consistent charging of one polarity Mounting Distance A user editable dimension the spacing between face of bar and web surface bei...

Page 27: ... The factory default value is 5 kV however this value may be user adjusted Alarm Setpoint The web voltage level at which the sensor interface will set an Alarm and illuminate the red indicator light on the interface The factory default value is 20 kV however this value may be user adjusted Web Voltage Sensor 1 2 3 The voltage level reported by a given sensor Device Version The firmware revision in...

Page 28: ...n in place but MUST NOT BE MOVING If the web is moving past the static bar e g the machine is in operation the calibration may be faulty The system should be on and in the operating mode not in start up self test or power supply number display modes Press the face label on Remote Display Module firmly on the word Calibrate This will initiate the calibration sequence and set relative nominal ion ou...

Page 29: ...ng distance and measured ion current to optimize static neutralization performance In order to successfully invoke Auto Tune certain operating parameters must be defined The Web Speed will have to be entered by the user The Mounting Distance will have to be entered by user It is the distance between face of bar and the web or material to be neutralized CLFB Closed Loop Feedback is an operation mod...

Page 30: ...rent conductive contamination on face of bar Mode The indicator next to the type of bar the power supply is set for will light green Speed or Hybrid will be indicated Output The output indicators range from Low to High in 10 steps 2 red 3 yellow 5 green and light to indicate the system relative ion output The output will normally be in the high range Low output generally indicates the need to clea...

Page 31: ...ning the Static Bar A clean brush with nylon bristles should be used to keep the ionization emitter points of static bar clean Periodic use of the brush will prevent deposits from accumulating on the points The emitter points must remain sharp for optimum operation NOTE Do not scrape points with any hard or sharp object that may damage points A Turn off power supply B Remove dirt particles deposit...

Page 32: ...ntrol Station Clean Bar indicator at Control Station Process material fouling static bar ion emitters Remove process material from static bar Dirt build up on ion emitters or conductive contamination on face of bar Clean ion emitters and static bar See Maintenance section for details Fault indicator at Control Station Static bar mounted too close to grounded metal Separate static bar from grounded...

Page 33: ...onnector for Alarm Output 4612203 DB25 Back Shell for Alarm Output 4612204 Modular Cable IQ Power 8 conductor crossover wired RJ 45 for use between IQ Power HLC Power Supply and Remote Display Module and Sensor Interface and Control Station Figure 4 0 91 meter 3 foot black 2 13 meter 7 foot black 4 27 meter 14 foot black 7 62 meter 25 foot black 15 24 meter 50 foot black 22 86 meter 75 foot black ...

Page 34: ...eturn Authorization Number This number must accompany all returned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse carelessness accident connected to improper line voltage or has been serviced anyone other than an authorized factory representative The warranty does not apply when Simco Ion parts and...

Page 35: ...32 IQ Power HLC Power Supply Control Station 5201259 Rev D This page intentionally left blank ...

Page 36: ...9 Rev D IQ Power HLC Power Supply Control Station Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www simco ion com customerservice simco ion com 2020 Simco Ion Printed in the U S A ...

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