ITW Simco-Ion IQ Power HL Installation And Operating Instructions Manual Download Page 2 | Manualshive

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IQ Power™ HL

5201201 Rev. D

TABLE OF CONTENTS

1. SAFETY WARNINGS ............................................................................ 3

2. DESCRIPTION ................................................................................... 4

4. SPECIFICATION ................................................................................. 5

5. INSTALLATION .................................................................................. 6

Mounting the Power Supply .................................................................................................6
Electrical Connections ..........................................................................................................8

6. OPERATION .....................................................................................14

Power Supply Indicators .....................................................................................................14
Power Supply Operators .....................................................................................................14
Power Supply Number (Address) .......................................................................................15
Power Supply Number Table ..............................................................................................16

7. MAINTENANCE .................................................................................18

Cleaning the Static Bar .......................................................................................................18

8. TROUBLESHOOTING ..........................................................................19

9. ACCESSORIES AND PARTS...................................................................20

10. WARRANTY ...................................................................................21

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Summary of Contents for Simco-Ion IQ Power HL

Page 1: ...IQ Power HL 5201201 Rev D IQ Power HL Power Supply INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ...INSTALLATION 6 Mounting the Power Supply 6 Electrical Connections 8 6 OPERATION 14 Power Supply Indicators 14 Power Supply Operators 14 Power Supply Number Address 15 Power Supply Number Table 16 7 MAINTENANCE 18 Cleaning the Static Bar 18 8 TROUBLESHOOTING 19 9 ACCESSORIES AND PARTS 20 10 WARRANTY 21 ...

Page 3: ...uipment is mounted 4 Disconnect input power to power supply before connecting or disconnecting static neutralizing bars to the high voltage power supply 5 Do not operate the power supply in close proximity to flammable liquids 6 Do not use standard Ethernet cables with IQ PowerTM Systems CAUTION This product is intended to be supplied by a Listed AC Adapter or Power Unit marked Class 2 or LPS and ...

Page 4: ...ion of speed and hybrid type static bars The IQ Power HL static bar is tailored to the application Speed bars are optimized to operate on high speed webs at distances of 50 to 230 millimeters 2 to 9 inches Hybrid bars operate at distances of 150 to 460 millimeters 6 to 18 inches on webs where the web path is somewhat variable The IQ Power HL static bar has a plug in style high voltage connector fo...

Page 5: ...202L x 123W x 106H mm 7 95 L x 4 85 W x 4 17 H Weight 1 94 kg 4 28 lb Enclosure Aluminum blue polyester powder coated High Voltage Connectors 2 proprietary IQ Power HL plug in outlets AC Adapter Type Universal desktop Input Power 100 240V AC 50 60Hz input IEC 320 inlet Output 24V DC 3 75A max Dimensions 132L x 60W x 34H 5 19 L x 2 36 W x 1 34 H Weight 0 45 kg 1 0 lb Enclosure Thermoplastic black ...

Page 6: ...4 IQ Power HL 5201201 Rev D 5 INSTALLATION Mounting the Power Supply Figure 1a IQ Power HL Control Drawing ...

Page 7: ... be available B Secure to the mounting surface commonly a machine frame using M5 or M4 10 or 8 hardware not supplied NOTE Do not apply line voltage to the AC adapter until installation is complete Also ensure that all input power switches are in the OFF 0 position CAUTION Do not install the power supply within hazardous classified locations Install in non hazardous unclassified locations only refe...

Page 8: ...nd insert into HV connector until conductor protrudes out from the tip of the connector 5 Solder conductor to tip of connector by applying solder to exposed conductor Ensure that that solder does not overflow and fill neck area of tip 6 Trim off excess conductor protruding from tip of connector Solder Trim Figure 2 High Voltage Cable Terminations 7 Place HV Connectors into the HV plug bottom The b...

Page 9: ...upply Alarm Output is a standard DB25 pin connector located on the end of the IQ Power HL Power Supply A maximum distance of 3 meters 10 feet or less is recommended Pin Description Pin Description 1 Remote on off optocoupler 10 No connection 14 Remote on off optocoupler 6 No connection 19 No connection 2 Clean Bar Relay common 11 Power Relay common 3 Clean Bar Relay norm close 7 Power Relay normal...

Page 10: ... Remote on off control is configured with a jumper on a pin header on the main power supply circuit board The default configuration is with the remote control disabled The remote control can be configured normally off or normally on by the jumper setting refer to Figure 4 To access the jumper the cover will have to be removed from the power supply Disconnect all input power from the power supply t...

Page 11: ...damage by using only Simco Ion modular cables Refer to Section 9 Accessories and Parts TOP VIEW SIDE VIEW 6 5 4 2 3 1 WIRING DIAGRAM 8 7 6 5 4 2 3 1 8 7 1 1 Figure 5a IQ Power Crossover Modular Cable 6 5 4 2 3 1 WIRING DIAGRAM 8 7 6 5 4 2 3 1 8 7 TOP VIEW SIDE VIEW 1 1 Figure 5b IQ Power Straight through Modular Cable ...

Page 12: ...e IQ Power HL Power Supplies and feed the data from all power supplies into the network A total of 10 power supplies may be chained together on one data buss Cables for the data buss must be 8 conductor modular cables with RJ 45 connectors wired straight through reference color white Figure 5a and 5b If multiple IQ Power BPS power supplies are connected together each power supply must be given a u...

Page 13: ...o center and common ground to outer barrel The common must be bonded to electrical ground Wired in this fashion the Power switch on the end panel of the power supply is in circuit Alternatively the Alarm Output connector on the end panel of the IQ Power HL Power Supply may be used to supply power to the system This connector requires the use of a standard DB25 connector The connector should be wir...

Page 14: ...current conductive contamination on face of bar Mode The indicator next to the type of bar connected will light green Speed or Hybrid will be indicated In cases where two different types of bars are connected the system will set for the safer of the two operating voltages and light the corresponding Mode indicator The Output indicators along with the Mode indicators also indicate the power supply ...

Page 15: ...operation the calibration may be faulty The system should be on and in the operating mode not in start up self test or power supply number display modes Press the face label on the power supply firmly on the word Calibrate This will initiate the calibration sequence and set the relative nominal ion output for the system During calibration the system output will be cycled and the three mode lights ...

Page 16: ...4 14 4 On 5 15 5 On 6 16 6 On 7 17 7 On 8 18 8 On 9 19 9 On 10 20 none On On 1 21 LOW 1 On On 2 22 2 On On 3 23 3 On On 4 24 4 On On 5 25 5 On On 6 26 6 On On 7 27 7 On On 8 28 8 On On 9 29 9 On On 1 30 default none On On On Adjusting the power supply number is only necessary in systems with multiple power supplies daisy chained to a Communication Module or monitoring device Having multiple power ...

Page 17: ...e Power Supply Number Table The incrementing wraps around Stop pressing the Initial Calibration button when the desired power supply numbers have been reached Wait 5 seconds the COMM light will go out and the Speed and Distance LEDs will flicker indicating the power supply numbers have been saved To reset the unit to its factory default power supply numbers see Power Supply Number Table press and ...

Page 18: ... emitter points of the static bar clean Periodic use of the brush will prevent deposits from accumulating on the points The emitter points must remain sharp for optimum operation NOTE Do not scrape points with any hard or sharp object that may damage points A Turn off power supply B Remove dirt particles deposited on the static bar with a dry stiff nylon bristle brush C Blow off the static bar wit...

Page 19: ...ean ion emitters and static bar See Maintenance section for details Bar ON indicator NOT illuminated No static bar connected Install static bar and connect to power supply Static bar high voltage connector is not connected Turn off power reconnect static bar and secure plug with captive screws Static bar high voltage connector missing bar type sense pin Replace static bar high voltage connector pl...

Page 20: ... 100 240V AC input large 3 75A 4108774 Line Cord 100 120V AC Japan N Amer 4106272 Line Cord North American 230V AC 4106274 Modular Cable IQ Power 8 conductor straight through wired RJ 45 for use between multiple IQ Power HL Power Supplies DO NOT USE Standard Ethernet Cables Figure 5a and 5b 0 91 meter 3 foot white 4520788 2 13 meter 7 foot white 4520789 4 27 meter 14 foot white 4520791 7 62 meter ...

Page 21: ... a Return Authorization Number This number must accompany all returned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse carelessness accident connected to improper line voltage or has been serviced by anyone other than an authorized factory representative The warranty does not apply when Simco Ion pa...

Page 22: ...IQ Power HL 5201201 Rev D This page intentionally left blank ...

Page 23: ...IQ Power HL 5201201 Rev D This page intentionally left blank ...

Page 24: ...IQ Power HL 5201201 Rev D Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www simco ion com customerservice simco ion com 2013 Simco Ion Printed in the U S A ...

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