6
IQ Power™ HL
5201201 Rev. D
Electrical Connections
A.
Ground
power supply by connecting a ground lead between the ground terminal on
the flange of the power supply and a good electrical machine ground.
B.
Connect static bar
by cutting the high voltage cable to length, terminating the leads,
and connecting to the power supply: (Refer to Figure 5.2)
1. Cut HV cable to length, leaving an extra 3¼” for the connector.
2. Strip black plastic jacket back 2½”, being careful not to nick the insulation of the
HV wires.
3. Strip insulation of HV wires back ¾”, being careful not to nick the conductor of
the HV wire.
4. Straighten conductors and insert into HV connector until conductor protrudes out
from the tip of the connector.
5. Solder conductor to tip of connector by applying solder to exposed conductor.
Ensure that that solder does not overflow and fill neck area of tip.
6. Trim off excess conductor protruding from tip of connector.
Solder
& Trim
Figure 2. High Voltage Cable Terminations
7. Place HV Connectors into the HV plug bottom. The black plastic jacket should
be fully engaged in the strain relief section of the HV plug. Flex conduit (where
used) should be fully engaged in the hub section of the HV plug.
8. Install the HV plug top onto bottom making sure the plug comes together
properly with no binding or gapping. Hold together firmly.
9. Insert nylon screws through holes in plug bottom and tighten to secure plug
together (do not over tighten screws).
