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Installation, Operating and Maintenance Instruction

 

 

          

Model LSN 

 
 

 

LSN 100-english

 

page 12

 

Revision 00 

Article No 4264611 

 

Issue

 

05/2003

 

5.5 Electric Connection 

 

 

 

Electrical  connection  work  may  only  be  carried 
out  by  an  authorised  professional.  The  rules 
and  regulations  valid  for  electrical  technology, 
especially  those  concerned  with  safety 
measures,  must  be  observed.  The  regulations 
of  the  national  power  supply  companies 
operating in that area must also be observed.

 

 

Before starting work, check that the information on the 
motor  name  plate  is  the  same  as  the  local  mains 
network. The power supply cable of the coupled drive 
motor  must  be  connected  up  in  accordance  with  the 
wiring diagram produced by the motor manufacturer. A 
protective motor switch must be provided. 

 

 

In areas endangered to explosion IEC 60079-14 
must  additionally  be  noticed  for  the  electric 
installation.

 

 

 

Care  must  be  taken  that  the  base  frame  (2x 
M10-thread  available  for  earthing  screws)  is 
earthed by means of corresponding measures.

 

 

 

The  direction  of  rotation  must  only  be  checked 
when  the  pump  is  full.  Dry  running  will  cause 
damage to the pump.

 

 

5.6 Final Control 

Check  alignment  of  coupling  acc.  to  chapter  5.3.1 
again.  It  must  be  possible  to  turn  the  unit  easily  by 
hand at the coupling.

 

 

6. Start-up, Operation, Shut down 

 

The plant may only be started up by people who 
are familiar with the local safety regulations and 
with  these  Operating  Instructions  (especially 
with  the  safety  regulations  and  safety 
instructions given here).

 

 

6.1 Initial start-up 

Before  starting  up  the  pump,  check,  if  the  following 
points were controlled and carried out: 

  If  pump  is  oil  lubricated,  first  open  oil  drain  (GD) 

and  drain  off  any  liquid  that  may  have  collected 
(e.g. condensation). Close oil drain (GD) and fill oil 
as described in chapter 6.5.1. 

  For  pumps  with  grease  lubrication,  no  further 

lubrication is needed before initial start-up. 

  Pump  and  suction  pipe  must  be  filled  completely 

with liquid when starting up. 

  Turn  pump  unit  once  again  by  hand  and  check 

that it moves smoothly and evenly. 

  Check that coupling guard is installed and that all 

safety devices are operational. 

  Switch on any sealing, flushing or cooling devices 

that are provided. See data sheet for quantity and 
pressure. 

  Open valve in suction /intake pipe. 

  Set  discharge  side  valve to approx. 25% of rated 

flow quantity. With pumps with a discharge branch 
rated  width  less  than  200,  the  valve  can  remain 
closed when starting up. 

  Secure,  that  unit  is  electrically  connected  acc.  to 

all regulations and with all safety devices. 

  Check direction of rotation by switching on and off 

briefly.  It  must  be  the  same  as  the  directional 
arrow on the bearing frame. 

 

6.2 Switch on drive 

  Immediately  (max.  10  seconds  on  50  Hz  resp. 

max.  7  seconds  on  60  Hz  currency  feed)  after 
reaching  normal  operating  speed  open  discharge 
valve  adjust  the  required  operating  point.  The 
pumping data shown at the type plate resp. in the 
data sheet and / or the order confirmation must be 

met.  Every  change  is  only  permitted  after  talking 
with the manufacturer! 

 

 

 

Operation with closed valve in the suction and / 
or discharge piping is not permitted.

 

 

 

On starting-up without back-pressure, the back-
pressure must be produced through throttling at 
the  discharge  side.  After  reaching  full  back-
pressure open valve

 

 

 

In order that the shaft sealing can be monitored 
and maintained unhindered, no protection cover 
is  provided  in  this  area.  Therefore  special 
attention is required when pump is working (no 
long hair, loose clothes, a.s.o.).

 

 

  Packing: 

Packings  need  leakage  for  troublefree  function 
(dropwise  outlet  of  pumped  medium).  Adjust 
ample  leakage  in  the  beginning.  Reduce  that 
slowly  during  the  first  operating  hours  by 
continuously fastening of gland (see position "452" 
and  "920.31"  in  sectional  drawing)  when  pump  is 
running.  Assume  30-100  drops  /  minute  as 
approx. value. 

 

 

Dry  running  packings  harden  and  destroy  the 
shaft sealing resp. the shaft.

 

 

 

If  pump  does  not  reach  attended  head  or  if 
atypical sounds or vibrations do occur: 
Switch off pump (see chapter 6.7) and seek for 
causes (see chapter 10).

 

 

6.3 Restarting 

Basically,  the  same  procedure  should  be  followed  as 
for  starting  up  for  the  first  time.  However, there is no 
need  to  check  the  direction  of  rotation  and  the 
accessibility of the pump unit. 
The  pump  should  only  be  automatically  restarted  if  it 
has  been  made  sure  that  the  pump  has  remained 
filled whilst stand by. 

 

Summary of Contents for LSN

Page 1: ...nce Instruction Volute Casing Pumps Volute Casing Pumps Volute Casing Pumps Volute Casing Pumps Model Model Model Model LSN LSN LSN LSN LSNI LSNI LSNI LSNI LSNH LSNH LSNH LSNH LSNIH LSNIH LSNIH LSNIH LSN 100 english Revision 00 Article No 4264611 Issue 05 2003 Keep for further use Pay attention to this operating instruction before the delivery installation start up a s o ITT VOGEL Pumpen ...

Page 2: ......

Page 3: ...rresponds with the regulations of the Machine Directive 98 37 EG Used harmonised norms especially EN 809 EN ISO 12100 part 1 EN ISO 12100 part 2 Used national technical norms and specifications especially DIN 31001 The Declaration of the Manufacturer expires when the pump is installed into units where no declaration of conformity acc to the Machine Directive 98 37 EG is existing Stockerau 22 05 20...

Page 4: ...pliances of Appliance Group II Appliance Catagory 2 explosive atmosphere by gases vapors or mist Ignition Protection Class c temperature class theoretically available T1 T whereby the temperature class T is specified on the ATEX plate and the maximum working temperature of the pumped liquid is shown on the type plate The Conformity acc to Guideline 94 9 EG is only given on designated use operating...

Page 5: ...Pumpenfabrik ERNST VOGEL GmbH Ernst Vogel Straße 2 E Mail vogelpumpen info itt com A 2000 Stockerau Internet www vogel pumpen com Telefon 43 2266 604 Fax 43 2266 65311 ...

Page 6: ......

Page 7: ...4 Transport Handling Storage 8 4 1 Transport Handling 8 4 2 Storage Conservation 9 5 Mounting Installation 9 5 1 Mounting of Pump Unit 9 5 2 Connection of Pipings to the Pump 9 5 3 Coupling 10 5 4 Drive 11 5 5 Electric Connection 12 5 6 Final Control 12 6 Start up Operation Shut down 12 6 1 Initial start up 12 6 2 Switch on drive 12 6 3 Restarting 12 6 4 Limits of Operation 13 6 5 Lubrication of B...

Page 8: ...r resp orders of spare ATEX Label only for pumps in compliance with EC directive 94 9 EG CE Marking of compliance with the EC directive 94 9 EG Ex specific marking for explosion protection II Symbol for the appliance group 2G Symbol for the category 2 explosive atmosphere due to gases vapors or mist G c Symbol for used ignition protection constructual safety c T1 T Symbol for classification of the...

Page 9: ... is given in accordance with our Conditions of Delivery and or the confirmation of order Repair work during the guarantee period may only be carried out by us or subject to our written approval Otherwise the guarantee ceases to apply Longer term guarantees basically only cover correct handling and use of the specified material The guarantee shall not cover natural wear and tear and all parts subje...

Page 10: ...ome time If dangerous media e g explosive toxic hot leak out e g from shaft seals these must be directed away so that there is no danger to people or the environment The provisions of the law must be observed Measures should be taken to exclude any danger from electricity e g by complying with the local regulations on electrical equipment If work is carried out on live electrical components they s...

Page 11: ...ating phases with these flows and the named liquids don t cause additional increase of surface temperature at the pump Furthermore the references in chapter 6 of these operating Instructions must be taken into consideration On pumps with mech seals the permitted temperature limits can be exceeded due to dry run Dry run not only can occur on insufficiently filled seal casing but also because of too...

Page 12: ...hown in chapter 3 5 must not be exceeded under any circumstances This is valid for the operation as well as for the standstill of the pump and therefore for all possible pressures and temperatures of the unit 2 8 3 NPSH The pumped liquid must have a min pressure NPSH at the impeller inlet so that cavitation free work is secured resp a break off of the pump flow is prevented This condition is fulfi...

Page 13: ...the pumped liquid over 160 C an oil sump cooling is required For connection refer to list Connections in the annex For cooling use pure non aggressive water with a maximum incomming temperature of 30 C Cooling water should be hand warm at discharge The pressure in the cooling system must not exceed max 6 bar Provide control devices for temperature and pressure monitoring 3 4 Approximate Value for ...

Page 14: ...0 1470 1050 1330 2140 80 1580 1440 1750 2760 1120 800 910 1650 125 80 400 125 2765 2485 2240 4350 1470 1050 1330 2140 80 1580 1440 1750 2760 1120 800 910 1650 125 100 200 125 2750 2500 2240 4350 1470 1050 1330 2140 100 2100 1900 2350 3670 1230 880 1020 1820 125 100 250 125 2750 2500 2240 4350 1470 1050 1330 2140 100 2100 1900 2350 3670 1230 880 1020 1820 125 100 315 125 2750 2500 2240 4350 1470 10...

Page 15: ...on must have set before the unit is errected Ist surface must be horizontal and even Sufficient space must be provided for maintenance and repair work especially for replacing the drive motor or the complete pump unit The motor fan must be able to take in enough cool air and the intake grille must therefore be at least 10 cm away from any wall etc For the set of anchor bolts according recesses mus...

Page 16: ...sing pressure of the pump and or shaft sealing see data sheet When emptying the pipe after the pressure test make sure that the pump is treated properly danger of rust and problems when starting up In the case of pumps with stuffing boxes replace packing after pressure test packing may be over compressed and thus no longer suitable for use 5 2 2 Additional connections Any required sealing flushing...

Page 17: ...nd It must be possible to turn the unit easily and harmoniously by hand Improper alignment of the unit can lead to damages at coupling and unit Mount coupling guard after alignment and before start up 5 3 2 Coupling Guard Acc to accident prevention regulations the pump must only be operated with coupling guard Care has to be taken that the used coupling guard consits of non sparking material Parts...

Page 18: ...at all safety devices are operational Switch on any sealing flushing or cooling devices that are provided See data sheet for quantity and pressure Open valve in suction intake pipe Set discharge side valve to approx 25 of rated flow quantity With pumps with a discharge branch rated width less than 200 the valve can remain closed when starting up Secure that unit is electrically connected acc to al...

Page 19: ...gure is valid 6 5 Lubrication of Bearings 6 5 1 Oil lubrication The bearing bracket must be filled up with oil For quality of oil refer to chapter 7 4 1 For qantity of oil refer to chapter 7 4 1 The pumps are delivered without oil filling Oil level sight glass standard design Remove oil filling plug 637 and fill oil into the connection opening GF1 Fill in oil up to the middle of the oil level sigh...

Page 20: ...p cooling areas and pipes completely If the pump also remains under operating conditions pressure and temperature when stationary leave all sealing flushing and cooling systems switched on The shaft sealing must remain sealed if there is a risk of air being sucked in in the event of supply from vacuum systems or parallel operation with shared suction pipe 6 8 Storage longer periods of non operatio...

Page 21: ...6 4 mm 2 s 175 C 15 C higher than permitted bearing temperature For ambient temperatures under 10 C an other suitable type of lubrication oil must be used Request required Oil quantity Bearing bracket Oil quantity in l 24 0 5 32 1 1 42 1 4 48 1 7 7 4 2 Grease lubrication Re greasing Grease lubricated bearings with the possibility of re greasing must be re lubricated all 4000 operating hours but at...

Page 22: ...of the environment Secure disassembled pumps units or single parts against tipping over or rolling off While disassembling the pump use of an open flame blowlamp etc only when there is no danger of setting fire cause an explosion or cause injurious vapours Never apply heat to remove the impeller nut Use of heat may result in severe physical injury and property damage Use original spare parts only ...

Page 23: ...ke casing cover 161 out of bearing bracket 344 8 6 Removal of Bearing Remove coupling with a coupling puller picture 12 remove coupling key 940 52 pic 12 Remove the flinger 507 axially by using 2 screw drivers see pic 13 pic 13 Loosen hexagen head bolt 901 41 Remove the bearing bracket lantern from bearing bracket 330 Dismount circlip 932 51 Therefore you need a snap ring plier acc to DIN 5256 C B...

Page 24: ... disassembly However the following observations should be considered Pay attention to the utmost cleanliness when reassembling the pump For tight tolerances e g between shaft sleeve 433 and shaft 210 or impeller 230 and shaft 210 as well as thread use a suitable anti galling compound e g Molykote Never Seeze so that the assembly and the next disassembly will be easier Anti galling compound must be...

Page 25: ... 3 25 Bearing lantern with bearing bracket complete with shaft bearings aso 2 To ensure optimum availability we recommend that suitable quantities of spare parts are held in stock especially if these are made from special materials and in the case of mechanical seals because of the longer delivery times Spare Parts Order When ordering spare parts please supply the following information Type ______...

Page 26: ...ters Air being sucked in increase liquid level check if suction pipe is vacuum tight Air being sucked in through shaft sealing clean sealing pipe increase sealing pressure replace shaft sealing Direction of rotation is wrong swap over two phases of power supply to be done by an electrician Inner components suffering from wear replace worn parts Density and or viscosity of liquid handled is too hig...

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