ITT LSN Installation, Operation And Maintenance Instructions Download Page 11

Installation, Operating and Maintenance Instruction

 

 

          

Model LSN 

 
 

 

LSN 100-english

 

page 5

 

Revision 00 

Article No 4264611 

 

Issue

 

05/2003

 

 

If  the  operator  can´t  guarantee  that,  according 
monitoring measures must be provided.

 

 

 

Equally all seal casings, auxiliary systems of the 
shaft  sealing,  as  well  as  heating  and  cooling 
systems must be filled carefully.

 

 

2.7.2 Marking 

 

 

The  marking  of  the  pump  refers  to  the  pump 
itself.  For  coupling  and  motor  resp.  further 
additions a separate Declaration of Conformity, 
as  well  as  a  corresponding  marking  must  be 
available.

 

 

Example of of marking at pump: 
CE Ex II 2 G c T... . 
The  marking shows the theoretically applicable range 
of    temperature  classes.  The  different  temperatures, 
permitted  acc.  to  pump  design,  result  as  shown  in 
chapter 2.7.5. The same is valid for the drive. 
For a whole unit (pump, coupling, motor) with different 
temperature classes the lowest is valid. 

 

2.7.3 Rotation Control 

 

 

Carry  out  rotation  control  with  speparated 
coupling  halves  only!  Refer  to  chapter  5.5  and 
6.1 as well.

 

 

 

If  danger  of  explosion  is  also  existing  during 
installation,  the  rotation  control  must  not  be  
carried out by short start-up of the empty pump, 
to avoid undue temperature increase in case of 
contact of rotating and stationary parts.

 

 

2.7.4 Operation of pump 

The  pump  must  only  be  started  up  with  fully  opened 
suction  side  and  slightly  opened  pressure  side  valve. 
The start-up against closed non-return valve, however, 
is  possible.  Immediately  after  the  start-up  the 
discharge side valve must be adjusted to the operating 
point. 
Refer to chapter 6.2, as well. 

Operation  with  closed  valve  in  suction  and  /  or 
discharge pipe is not permitted! 

 

 

There´s 

danger, 

that 

high  surface 

temperatures  are  developing  at  the  pump 
casing  after  relatively  short  time,  through  fast 
heating of the liquid inside the pump.

 

 

 

Fast  pressure  increase  inside  the  pump  can 
lead to overload and, thus, the pump can burst.

 

 

In  chapter  6.4.1  the  minimum  flow  is  stated.  Longer 
operating  phases  with  these  flows  and  the  named 
liquids  don´t  cause  additional  increase  of  surface 
temperature at the pump.  
Furthermore  the  references  in  chapter  6  of  these 
operating 

Instructions 

must 

be 

taken 

into 

consideration. 

 

 

On  pumps  with  mech.  seals  the  permitted 
temperature limits can be exceeded due to dry-
run. Dry run not only can occur on insufficiently   
filled seal casing, but also because of too much 
gas in the medium. 
Operation  of  the  pump  out  of  the  permitted 
operating range can lead to dry-run, as well.

 

 

2.7.5 Temperature Limits 

 

 

Under  normal  operating  conditions  the  highest  
temperatures  must  be  expected  at  the  surface 
of  the  pump  casing  and  in  the  area  of  the 
bearings.

 

 

The  surface  temperature  occurring  at  pump  casing 
corresponds  with  the  temperature  of  the  pumped 
liquid. 

 

 

If the pump is heated (e. g. heating jacket), care 
must  be  taken,  that  the  temperature  classes, 
prescribed for the plant are observed.

 

 

In  the  area  of  the  bearing  bracket  free  contact  from 
surface to surrounding must be given. 

 

 

During  operation  of  the  pump  it  must  be 
secured that an overabundant sedimentation of 
dust  is  avoided  (regular  cleaning),  to  prevent 
heating  of  pump  surface  over  the  permitted 
temperature.

 

 

The  operator  of  the  plant  must  secure  that  the 
defined  operating  temperature  is  observed.  The 
max. allowed temperature of the pumped liquid at 
suction  depends  on  the  particular  temperature 
class. 

The following table shows the theoretical temperature 
limits  of  the  pumped  liquid  in  consideration  of  the 
temperature classes acc. to EN 13463-1. 

 

Temperature class acc. 

EN 13463-1 

Temperature limit of 

pumped liquid 

T4  (135°C) 

135°C 

T3  (200°C) 

180°C 

T2  (300°C) 

180°C 

T1  (450°C) 

180°C 

 

 

The particular allowed operating temperature of 
the pump is shown in the data sheet and / or the 
order  confirmation  resp.  the  type  plate  at  the 
pump.

 

 

In the area of the bearings the temperature class T4 is 
guaranteed, provided that the ambient temperature is 
40°C  and  the  appliance  is  duly  operated  and 
maintained. 

 

2.7.6 Maintenance 

 

 

For  a  secure  and  reliable  operation  it  must  be 
secured  by  regular  inspections,  that  the  unit  is 
maintained  competently  and  is  kept  in  good 
technical condition.

 

 

Summary of Contents for LSN

Page 1: ...nce Instruction Volute Casing Pumps Volute Casing Pumps Volute Casing Pumps Volute Casing Pumps Model Model Model Model LSN LSN LSN LSN LSNI LSNI LSNI LSNI LSNH LSNH LSNH LSNH LSNIH LSNIH LSNIH LSNIH LSN 100 english Revision 00 Article No 4264611 Issue 05 2003 Keep for further use Pay attention to this operating instruction before the delivery installation start up a s o ITT VOGEL Pumpen ...

Page 2: ......

Page 3: ...rresponds with the regulations of the Machine Directive 98 37 EG Used harmonised norms especially EN 809 EN ISO 12100 part 1 EN ISO 12100 part 2 Used national technical norms and specifications especially DIN 31001 The Declaration of the Manufacturer expires when the pump is installed into units where no declaration of conformity acc to the Machine Directive 98 37 EG is existing Stockerau 22 05 20...

Page 4: ...pliances of Appliance Group II Appliance Catagory 2 explosive atmosphere by gases vapors or mist Ignition Protection Class c temperature class theoretically available T1 T whereby the temperature class T is specified on the ATEX plate and the maximum working temperature of the pumped liquid is shown on the type plate The Conformity acc to Guideline 94 9 EG is only given on designated use operating...

Page 5: ...Pumpenfabrik ERNST VOGEL GmbH Ernst Vogel Straße 2 E Mail vogelpumpen info itt com A 2000 Stockerau Internet www vogel pumpen com Telefon 43 2266 604 Fax 43 2266 65311 ...

Page 6: ......

Page 7: ...4 Transport Handling Storage 8 4 1 Transport Handling 8 4 2 Storage Conservation 9 5 Mounting Installation 9 5 1 Mounting of Pump Unit 9 5 2 Connection of Pipings to the Pump 9 5 3 Coupling 10 5 4 Drive 11 5 5 Electric Connection 12 5 6 Final Control 12 6 Start up Operation Shut down 12 6 1 Initial start up 12 6 2 Switch on drive 12 6 3 Restarting 12 6 4 Limits of Operation 13 6 5 Lubrication of B...

Page 8: ...r resp orders of spare ATEX Label only for pumps in compliance with EC directive 94 9 EG CE Marking of compliance with the EC directive 94 9 EG Ex specific marking for explosion protection II Symbol for the appliance group 2G Symbol for the category 2 explosive atmosphere due to gases vapors or mist G c Symbol for used ignition protection constructual safety c T1 T Symbol for classification of the...

Page 9: ... is given in accordance with our Conditions of Delivery and or the confirmation of order Repair work during the guarantee period may only be carried out by us or subject to our written approval Otherwise the guarantee ceases to apply Longer term guarantees basically only cover correct handling and use of the specified material The guarantee shall not cover natural wear and tear and all parts subje...

Page 10: ...ome time If dangerous media e g explosive toxic hot leak out e g from shaft seals these must be directed away so that there is no danger to people or the environment The provisions of the law must be observed Measures should be taken to exclude any danger from electricity e g by complying with the local regulations on electrical equipment If work is carried out on live electrical components they s...

Page 11: ...ating phases with these flows and the named liquids don t cause additional increase of surface temperature at the pump Furthermore the references in chapter 6 of these operating Instructions must be taken into consideration On pumps with mech seals the permitted temperature limits can be exceeded due to dry run Dry run not only can occur on insufficiently filled seal casing but also because of too...

Page 12: ...hown in chapter 3 5 must not be exceeded under any circumstances This is valid for the operation as well as for the standstill of the pump and therefore for all possible pressures and temperatures of the unit 2 8 3 NPSH The pumped liquid must have a min pressure NPSH at the impeller inlet so that cavitation free work is secured resp a break off of the pump flow is prevented This condition is fulfi...

Page 13: ...the pumped liquid over 160 C an oil sump cooling is required For connection refer to list Connections in the annex For cooling use pure non aggressive water with a maximum incomming temperature of 30 C Cooling water should be hand warm at discharge The pressure in the cooling system must not exceed max 6 bar Provide control devices for temperature and pressure monitoring 3 4 Approximate Value for ...

Page 14: ...0 1470 1050 1330 2140 80 1580 1440 1750 2760 1120 800 910 1650 125 80 400 125 2765 2485 2240 4350 1470 1050 1330 2140 80 1580 1440 1750 2760 1120 800 910 1650 125 100 200 125 2750 2500 2240 4350 1470 1050 1330 2140 100 2100 1900 2350 3670 1230 880 1020 1820 125 100 250 125 2750 2500 2240 4350 1470 1050 1330 2140 100 2100 1900 2350 3670 1230 880 1020 1820 125 100 315 125 2750 2500 2240 4350 1470 10...

Page 15: ...on must have set before the unit is errected Ist surface must be horizontal and even Sufficient space must be provided for maintenance and repair work especially for replacing the drive motor or the complete pump unit The motor fan must be able to take in enough cool air and the intake grille must therefore be at least 10 cm away from any wall etc For the set of anchor bolts according recesses mus...

Page 16: ...sing pressure of the pump and or shaft sealing see data sheet When emptying the pipe after the pressure test make sure that the pump is treated properly danger of rust and problems when starting up In the case of pumps with stuffing boxes replace packing after pressure test packing may be over compressed and thus no longer suitable for use 5 2 2 Additional connections Any required sealing flushing...

Page 17: ...nd It must be possible to turn the unit easily and harmoniously by hand Improper alignment of the unit can lead to damages at coupling and unit Mount coupling guard after alignment and before start up 5 3 2 Coupling Guard Acc to accident prevention regulations the pump must only be operated with coupling guard Care has to be taken that the used coupling guard consits of non sparking material Parts...

Page 18: ...at all safety devices are operational Switch on any sealing flushing or cooling devices that are provided See data sheet for quantity and pressure Open valve in suction intake pipe Set discharge side valve to approx 25 of rated flow quantity With pumps with a discharge branch rated width less than 200 the valve can remain closed when starting up Secure that unit is electrically connected acc to al...

Page 19: ...gure is valid 6 5 Lubrication of Bearings 6 5 1 Oil lubrication The bearing bracket must be filled up with oil For quality of oil refer to chapter 7 4 1 For qantity of oil refer to chapter 7 4 1 The pumps are delivered without oil filling Oil level sight glass standard design Remove oil filling plug 637 and fill oil into the connection opening GF1 Fill in oil up to the middle of the oil level sigh...

Page 20: ...p cooling areas and pipes completely If the pump also remains under operating conditions pressure and temperature when stationary leave all sealing flushing and cooling systems switched on The shaft sealing must remain sealed if there is a risk of air being sucked in in the event of supply from vacuum systems or parallel operation with shared suction pipe 6 8 Storage longer periods of non operatio...

Page 21: ...6 4 mm 2 s 175 C 15 C higher than permitted bearing temperature For ambient temperatures under 10 C an other suitable type of lubrication oil must be used Request required Oil quantity Bearing bracket Oil quantity in l 24 0 5 32 1 1 42 1 4 48 1 7 7 4 2 Grease lubrication Re greasing Grease lubricated bearings with the possibility of re greasing must be re lubricated all 4000 operating hours but at...

Page 22: ...of the environment Secure disassembled pumps units or single parts against tipping over or rolling off While disassembling the pump use of an open flame blowlamp etc only when there is no danger of setting fire cause an explosion or cause injurious vapours Never apply heat to remove the impeller nut Use of heat may result in severe physical injury and property damage Use original spare parts only ...

Page 23: ...ke casing cover 161 out of bearing bracket 344 8 6 Removal of Bearing Remove coupling with a coupling puller picture 12 remove coupling key 940 52 pic 12 Remove the flinger 507 axially by using 2 screw drivers see pic 13 pic 13 Loosen hexagen head bolt 901 41 Remove the bearing bracket lantern from bearing bracket 330 Dismount circlip 932 51 Therefore you need a snap ring plier acc to DIN 5256 C B...

Page 24: ... disassembly However the following observations should be considered Pay attention to the utmost cleanliness when reassembling the pump For tight tolerances e g between shaft sleeve 433 and shaft 210 or impeller 230 and shaft 210 as well as thread use a suitable anti galling compound e g Molykote Never Seeze so that the assembly and the next disassembly will be easier Anti galling compound must be...

Page 25: ... 3 25 Bearing lantern with bearing bracket complete with shaft bearings aso 2 To ensure optimum availability we recommend that suitable quantities of spare parts are held in stock especially if these are made from special materials and in the case of mechanical seals because of the longer delivery times Spare Parts Order When ordering spare parts please supply the following information Type ______...

Page 26: ...ters Air being sucked in increase liquid level check if suction pipe is vacuum tight Air being sucked in through shaft sealing clean sealing pipe increase sealing pressure replace shaft sealing Direction of rotation is wrong swap over two phases of power supply to be done by an electrician Inner components suffering from wear replace worn parts Density and or viscosity of liquid handled is too hig...

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