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Installation, Operating and Maintenance Instruction

 

 

          

Model LSN 

 
 

 

LSN 100-english

 

page 4

 

Revision 00 

Article No 4264611 

 

Issue

 

05/2003

 

Safety instructions attached directly to the pump resp. 
unit  must  be  followed  under  any  circumstances. 
Further they must be kept in good readable condition. 

In  the  same  way,  as  these  Operating  Instructions 
of  the  pump,  all  possibly  attached  Operating 
Instructions  of  accessories  (e.g.  motor)  must  be 
noticed and kept available. 

 

2.2 Dangers of non-observance of the 
Safety Instructions 

Non-observance  of  the  Safety  Instructions  can 
lead to loss of any claim for damages. 

Further, non-observance can lead to following risks: 

  Failure  of  important  functions  of  the  machine  or 

facility. 

  Failure  of  electronic  appliances  and  measuring 

instruments by magnetic fields. 

  Endangering  of  persons  and  their  personal 

property by magnetic fields. 

  Endangering of persons by electric, mechanic and 

chemical influences. 

  Endangering  of  environment  through  leakage  of 

dangerous substances. 

 

 

On  application  of  the  unit  in  areas  endangered 
to  explosion  special  attention  must  be  paid  to  
sections marked with Ex.

 

 

2.3 Safety Instructions for the Operator / 
Worker 

  Depending  on the operating conditions, wear and 

tear,  corrosion  or  age  will  limit  the  working  life  of 
the 

pump/pump 

unit, 

and 

its 

specified 

characteristics.  The  operator  must  ensure  that 
regular  inspection  and  maintenance  are  carried 
out  so  that  all  parts  are  replaced  in  good  time, 
which  would  otherwise  endanger  the  safe 
operation  of  the  system.  If  abnormal operation or 
any damage are observed, the pump must cease 
operation immediately. 

  If  the  breakdown  or  failure  of  any  system  or  unit 

could  lead  to  people  being  hurt  or  property  being 
damaged,  such  system  or  unit  must  be  provided 
with  alarm  devices  and/or  spare  modules,  and 
they should be tested regularly to ensure that they 
function properly.

 

  If  there  is  any  risk  of  injury  from  hot  or  cold 

machine  parts,  these  parts  must  be  protected 
against  contact  by  the  user,  or  suitable  warning 
signs must be affixed. 

  Contact protection on moving parts (e.g. coupling 

guards)  must  not  be  removed  from  systems  that 
are in operation. 

  If the sound level of a pump or pump unit is above 

85  dB(A)  an  ear  protection  has  to  be  used  when 
staying near the pump for some time. 

  If dangerous media (e.g. explosive, toxic, hot) leak 

out (e.g. from shaft seals), these must be directed 
away  so  that  there  is  no  danger  to  people  or  the 
environment.  The  provisions  of  the  law  must  be 
observed. 

  Measures should be taken to exclude any danger 

from  electricity  (e.g.  by  complying  with  the  local 
regulations  on  electrical  equipment).  If  work  is 
carried  out  on  live  electrical  components,  they 
should  be  unplugged  from the mains or the main 
switch  turned  off  and  fuse  unscrewed.  A  motor 
protection switch is to be provided. 

 

2.4 Safety Instructions for Maintenance, 
Inspections and Mounting Work 

  The operator is responsible that any maintenance, 

inspections  and  mounting  work  is  made  by 
authorized  competent  personnel,  which  must  be 
informed  by  havingng  read  the  Operating 
Instructions. 

  Basically,  all  work  on  the  pump  or  pump  unit 

should  only  be  carried  out  when  the  pump  is 
stationary  and  not  under  pressure.  All  parts  must 
be  allowed  to  return  to  ambient  temperature. 
Make sure that no-one can start the motor during 
such  work.  It  is  essential  that  the  procedure  for 
stopping  the  system  described  in  the  Operating 
Instructions is observed. Pumps or pump systems 
that carry media that are dangerous to health must 
be  decontaminated  before  being  taken  apart. 
Safety Data Sheets for the various liquids handled. 
Immediately  after  finishing    work,  all  safety  and 
protective devices must be replaced or restarted. 

 

2.5 Unauthorized Alteration and Spare 
Parts Production 

Alteration  or  changes  of  the  machine  are  permitted 
after agreement with the manufacturer. 
Original  spare  parts  and  accessory  authorized  by  the 
manufacturer are serving the safety. 
The  use  of  other  parts  can  lead  to  loss  of  liability  for 
therefrom resulting consequences. 

 

2.6 Undue Operation

 

The  operating  safety  of  the  delivered  machine  can 
only  be  guaranteed  by  designated  use  acc.  to  the 
following  chapters  of  the  Operating  Instructions.  The 
limits  stated  in  the  data  sheet  and  /  or  order 
confirmation  must  not  be  exceeded  under  any 
circumstances. 

 

2.7 Explosion Protection

 

On  application  of  units  in  areas  endangered  to 
explosion  measures  and  references  in  the  chapters 
2.7.1  to  2.7.6  must  be  observed,  so  that  explosion 
protection is guaranteed. 

 

2.7.1 Filling of unit 

 

 

During operation of the pump the system of the 
suction  and  pressure  pipe  and  the  pump  itself 
must  permanently  be  filled  with  the  pumped 
liquid.  Thus,  no  explosive  atmosphere  can 
develop and the danger of dry-run is avoided.

 

 

Summary of Contents for LSN

Page 1: ...nce Instruction Volute Casing Pumps Volute Casing Pumps Volute Casing Pumps Volute Casing Pumps Model Model Model Model LSN LSN LSN LSN LSNI LSNI LSNI LSNI LSNH LSNH LSNH LSNH LSNIH LSNIH LSNIH LSNIH LSN 100 english Revision 00 Article No 4264611 Issue 05 2003 Keep for further use Pay attention to this operating instruction before the delivery installation start up a s o ITT VOGEL Pumpen ...

Page 2: ......

Page 3: ...rresponds with the regulations of the Machine Directive 98 37 EG Used harmonised norms especially EN 809 EN ISO 12100 part 1 EN ISO 12100 part 2 Used national technical norms and specifications especially DIN 31001 The Declaration of the Manufacturer expires when the pump is installed into units where no declaration of conformity acc to the Machine Directive 98 37 EG is existing Stockerau 22 05 20...

Page 4: ...pliances of Appliance Group II Appliance Catagory 2 explosive atmosphere by gases vapors or mist Ignition Protection Class c temperature class theoretically available T1 T whereby the temperature class T is specified on the ATEX plate and the maximum working temperature of the pumped liquid is shown on the type plate The Conformity acc to Guideline 94 9 EG is only given on designated use operating...

Page 5: ...Pumpenfabrik ERNST VOGEL GmbH Ernst Vogel Straße 2 E Mail vogelpumpen info itt com A 2000 Stockerau Internet www vogel pumpen com Telefon 43 2266 604 Fax 43 2266 65311 ...

Page 6: ......

Page 7: ...4 Transport Handling Storage 8 4 1 Transport Handling 8 4 2 Storage Conservation 9 5 Mounting Installation 9 5 1 Mounting of Pump Unit 9 5 2 Connection of Pipings to the Pump 9 5 3 Coupling 10 5 4 Drive 11 5 5 Electric Connection 12 5 6 Final Control 12 6 Start up Operation Shut down 12 6 1 Initial start up 12 6 2 Switch on drive 12 6 3 Restarting 12 6 4 Limits of Operation 13 6 5 Lubrication of B...

Page 8: ...r resp orders of spare ATEX Label only for pumps in compliance with EC directive 94 9 EG CE Marking of compliance with the EC directive 94 9 EG Ex specific marking for explosion protection II Symbol for the appliance group 2G Symbol for the category 2 explosive atmosphere due to gases vapors or mist G c Symbol for used ignition protection constructual safety c T1 T Symbol for classification of the...

Page 9: ... is given in accordance with our Conditions of Delivery and or the confirmation of order Repair work during the guarantee period may only be carried out by us or subject to our written approval Otherwise the guarantee ceases to apply Longer term guarantees basically only cover correct handling and use of the specified material The guarantee shall not cover natural wear and tear and all parts subje...

Page 10: ...ome time If dangerous media e g explosive toxic hot leak out e g from shaft seals these must be directed away so that there is no danger to people or the environment The provisions of the law must be observed Measures should be taken to exclude any danger from electricity e g by complying with the local regulations on electrical equipment If work is carried out on live electrical components they s...

Page 11: ...ating phases with these flows and the named liquids don t cause additional increase of surface temperature at the pump Furthermore the references in chapter 6 of these operating Instructions must be taken into consideration On pumps with mech seals the permitted temperature limits can be exceeded due to dry run Dry run not only can occur on insufficiently filled seal casing but also because of too...

Page 12: ...hown in chapter 3 5 must not be exceeded under any circumstances This is valid for the operation as well as for the standstill of the pump and therefore for all possible pressures and temperatures of the unit 2 8 3 NPSH The pumped liquid must have a min pressure NPSH at the impeller inlet so that cavitation free work is secured resp a break off of the pump flow is prevented This condition is fulfi...

Page 13: ...the pumped liquid over 160 C an oil sump cooling is required For connection refer to list Connections in the annex For cooling use pure non aggressive water with a maximum incomming temperature of 30 C Cooling water should be hand warm at discharge The pressure in the cooling system must not exceed max 6 bar Provide control devices for temperature and pressure monitoring 3 4 Approximate Value for ...

Page 14: ...0 1470 1050 1330 2140 80 1580 1440 1750 2760 1120 800 910 1650 125 80 400 125 2765 2485 2240 4350 1470 1050 1330 2140 80 1580 1440 1750 2760 1120 800 910 1650 125 100 200 125 2750 2500 2240 4350 1470 1050 1330 2140 100 2100 1900 2350 3670 1230 880 1020 1820 125 100 250 125 2750 2500 2240 4350 1470 1050 1330 2140 100 2100 1900 2350 3670 1230 880 1020 1820 125 100 315 125 2750 2500 2240 4350 1470 10...

Page 15: ...on must have set before the unit is errected Ist surface must be horizontal and even Sufficient space must be provided for maintenance and repair work especially for replacing the drive motor or the complete pump unit The motor fan must be able to take in enough cool air and the intake grille must therefore be at least 10 cm away from any wall etc For the set of anchor bolts according recesses mus...

Page 16: ...sing pressure of the pump and or shaft sealing see data sheet When emptying the pipe after the pressure test make sure that the pump is treated properly danger of rust and problems when starting up In the case of pumps with stuffing boxes replace packing after pressure test packing may be over compressed and thus no longer suitable for use 5 2 2 Additional connections Any required sealing flushing...

Page 17: ...nd It must be possible to turn the unit easily and harmoniously by hand Improper alignment of the unit can lead to damages at coupling and unit Mount coupling guard after alignment and before start up 5 3 2 Coupling Guard Acc to accident prevention regulations the pump must only be operated with coupling guard Care has to be taken that the used coupling guard consits of non sparking material Parts...

Page 18: ...at all safety devices are operational Switch on any sealing flushing or cooling devices that are provided See data sheet for quantity and pressure Open valve in suction intake pipe Set discharge side valve to approx 25 of rated flow quantity With pumps with a discharge branch rated width less than 200 the valve can remain closed when starting up Secure that unit is electrically connected acc to al...

Page 19: ...gure is valid 6 5 Lubrication of Bearings 6 5 1 Oil lubrication The bearing bracket must be filled up with oil For quality of oil refer to chapter 7 4 1 For qantity of oil refer to chapter 7 4 1 The pumps are delivered without oil filling Oil level sight glass standard design Remove oil filling plug 637 and fill oil into the connection opening GF1 Fill in oil up to the middle of the oil level sigh...

Page 20: ...p cooling areas and pipes completely If the pump also remains under operating conditions pressure and temperature when stationary leave all sealing flushing and cooling systems switched on The shaft sealing must remain sealed if there is a risk of air being sucked in in the event of supply from vacuum systems or parallel operation with shared suction pipe 6 8 Storage longer periods of non operatio...

Page 21: ...6 4 mm 2 s 175 C 15 C higher than permitted bearing temperature For ambient temperatures under 10 C an other suitable type of lubrication oil must be used Request required Oil quantity Bearing bracket Oil quantity in l 24 0 5 32 1 1 42 1 4 48 1 7 7 4 2 Grease lubrication Re greasing Grease lubricated bearings with the possibility of re greasing must be re lubricated all 4000 operating hours but at...

Page 22: ...of the environment Secure disassembled pumps units or single parts against tipping over or rolling off While disassembling the pump use of an open flame blowlamp etc only when there is no danger of setting fire cause an explosion or cause injurious vapours Never apply heat to remove the impeller nut Use of heat may result in severe physical injury and property damage Use original spare parts only ...

Page 23: ...ke casing cover 161 out of bearing bracket 344 8 6 Removal of Bearing Remove coupling with a coupling puller picture 12 remove coupling key 940 52 pic 12 Remove the flinger 507 axially by using 2 screw drivers see pic 13 pic 13 Loosen hexagen head bolt 901 41 Remove the bearing bracket lantern from bearing bracket 330 Dismount circlip 932 51 Therefore you need a snap ring plier acc to DIN 5256 C B...

Page 24: ... disassembly However the following observations should be considered Pay attention to the utmost cleanliness when reassembling the pump For tight tolerances e g between shaft sleeve 433 and shaft 210 or impeller 230 and shaft 210 as well as thread use a suitable anti galling compound e g Molykote Never Seeze so that the assembly and the next disassembly will be easier Anti galling compound must be...

Page 25: ... 3 25 Bearing lantern with bearing bracket complete with shaft bearings aso 2 To ensure optimum availability we recommend that suitable quantities of spare parts are held in stock especially if these are made from special materials and in the case of mechanical seals because of the longer delivery times Spare Parts Order When ordering spare parts please supply the following information Type ______...

Page 26: ...ters Air being sucked in increase liquid level check if suction pipe is vacuum tight Air being sucked in through shaft sealing clean sealing pipe increase sealing pressure replace shaft sealing Direction of rotation is wrong swap over two phases of power supply to be done by an electrician Inner components suffering from wear replace worn parts Density and or viscosity of liquid handled is too hig...

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