USER MANUAL
SYNTHESIZED
SETS
Page 1: ...USER MANUAL SYNTHESIZED SETS...
Page 2: ......
Page 3: ...Engineering Manager JM Molina IT IS FORBIDDEN TO FULLY OR PARTIALLY REPRODUCE THIS MANUAL WITHOUT THE PRIOR WRITTEN AUTHORISATION FROM ITOWA IN THE EVENT OF INFRINGEMENT ITOWA RESERVES THE RIGHT TO T...
Page 4: ...ND START UP 23 5 1 INSTALLATION OF THE RECEIVER 23 5 1 1 FASTENING PROCESS 23 5 1 2 MAGNETIC FASTENING OPTIONAL 24 5 2 CONNECTING THE SET 25 5 3 POWER SUPPLY OF THE RECEIVER 26 5 4 START UP 26 5 4 1 C...
Page 5: ...D 42 10 TROUBLESHOOTING 43 11 QUICK GUIDE 45 11 1 SUMMARY OF RECEIVER LED FUNCTIONS 45 11 2 SUMMARY OF TRANSMITTER LED FUNCTIONS 46 11 3 SUMMARY OF THE CHANGE OF REQUENCY NOT VALID FOR GCFI VERSIONS 4...
Page 6: ...bed further on Manoeuvres are immediately blocked if any anomalies are automatically detected The system operates in the UHF band in the frequencies between 433 050 and 434 775 MHz or between 868 000...
Page 7: ...rocedure to lock the keyboard At the end of the working day or if the radio control operator has to leave the radio control he should activate the emergency stop STOP BUTTON of the radio control turn...
Page 8: ...ee parts push buttons control circuit and UHF transmitter The following diagram shows the GCFI transmitter PUSH BUTTONS SWITCHES CONTROL PARTS CONTROL TRANSCEIVER Fig 3 1 Block diagram of the transmit...
Page 9: ...EY BACKWARDS TROLLEY FORWARDS GVE THIS RELAY WILL BE ACTIVATED ONLY WHEN THE SET IS ON AND WITH ANY OF THE LIFTING BUTTONS ON MANOUVRE GVE UNIF0001 TX BAT STOP START HORN LOWER RAISE CRANE NORTH CRANE...
Page 10: ...SYNTHESIZED SETS USER MANUAL 5 UNIF0002 TX BAT STOP START HORN LOWER RAISE CRANE NORTH CRANE SOUTH RIGHT LEFT TROLLEY BACKWARDS TROLLEY FORWARDS AUXILIARY 1 AUXILIARY 2 MANOUVRE Fig 3 4 BOGGY 12 4...
Page 11: ...CRANE TX BAT STOP START HORN RAISE LOWER TROLLEY RIGHT TROLLEY LEFT CRANE NORTH CRANE SOTUH MANOUVRE UNIF0003 TX BAT STOP START HORN RAISE LOWER TROLLEY RIGHT TROLLEY LEFT CRANE NORTH CRANE SOUTH MAN...
Page 12: ...s that it is receiving data Since there is a bidirectional communication with the receiver when the led blinks several times quickly it shows that communication works properly In the same version GFCI...
Page 13: ...TS USER MANUAL 8 TOWER CRANE HORN START LOWER LEFT TURN TROLLEY BACKWARDS WIND FREE SLEWING STOP MANOUVRE MANOUVRE ITOWA AUXILIARY RAISE RIGHT TURN TROLLEY FORWARDS SLEWING BRAKE UNIF0004 Fig 3 7 WINN...
Page 14: ...USER MANUAL 9 OVERHEAD CRANE HORN START RAISE TROLLEY LEFT CRANE FORWARDS AUXILIARY 1 STOP MANOUVRE MANOUVRE ITOWA AUXILIARY LOWER TROLLEY RIGHT CRANE BACKWARDS AUXILIARY 2 UNIF0005 AUX 1 Fig 3 8 WINN...
Page 15: ...ckwards Trolley Forwards 2 Joystick Crane North Crane South Raise Lower 3 Combi Synthesized Box 4 Slewing brake push button 5 Auxiliary push button 6 Horn push button 7 Start button 8 Emergency stop b...
Page 16: ...only Manoeuvres may change according to customer needs OVERHEAD CRANE N MEANING N MEANING 1 Joystick Trolley Right Trolley Left Crane Forwards Crane Backwards 2 Joystick Lower Raise 3 Combi Synthesize...
Page 17: ...aise arm 4 Lower arm 4 Raise arm 3 Lower arm3 2 Joystick Lower arm 2 Raise arm 2 3 Joystick Right Left Raise arm 1 Lower arm 1 4 Beton Synthesized button 5 Returnable switch increases and reduces r p...
Page 18: ...ce with customers needs CONCRETE PUMP N MEANING N MEANING 1 Joystick Right Left Lower arm 1 Raise arm 1 3 Joystick Raise arm 2 Lower arm 2 Raise arm 3 Lower arm 3 4 Beton Synthesized Box 5 Returnable...
Page 19: ...which supplies a low frequency signal in FFSK code to the micro processor The control module checks that the information received is free of errors and then draws up the corresponding orders to activ...
Page 20: ...SYNTHESIZED SETS USER MANUAL 15 3 2 1 STANDARD RECEIVER Fig 3 14 Standard Receiver Fig 3 15 Detail of the standard receiver Receiver Control Board Flap UNIF0011...
Page 21: ...SYNTHESIZED SETS USER MANUAL 16 Fig 3 16 Detail of the control board Follow these instructions in order to take the control board out 1 Raise the flap 1 2 Take the control board out...
Page 22: ...ime the charger checks the state of the battery and charges accordingly for each battery The end of the process is indicated when the charge display led turns off Complete charging lasts less than 8 h...
Page 23: ...SYNTHESIZED SETS USER MANUAL 18 CHARGING LED POWER SUPPLY WINNER battery charger Fig 3 17 Battery chargers UNIF0016...
Page 24: ...VESTIGATION TOTAL WARE TYPE MULTI FREQUENCY FREQUENCY ISM BAND NUMBER OF ORDERS Up to 40 Optional up to 56 POSSIBILITY OF WRONG MANOEUVRE 10 18 HAMMING DISTANCE 6 PROGRAMMABLE CODE 16777216 ORDER RESP...
Page 25: ...tand by 800 A Power supply Removable battery Ni MH 7 2 V 1 5 A h Winner Removable battery NiMH 3 6V 2 3 A h Endurance 11 hours 10 minutes reserve Conventional 16 hours 10 minutes reserve GCFI 24 hours...
Page 26: ...aximum operation voltage 380 Vac 125 Vdc Relays Minimum admissible load 10 mA at 5 Vdc Resisitve load 106 manouvres 2 A at 250 Vac or 30 Vdc Number of switchings Inductive load cos 0 4 106 manouvres 1...
Page 27: ...ight 0 35 kg Battery chargers of BETON sets do not have transformers and can be directly supplied with 12 to 24 Vdc 4 4 2 BATTERY CHARGER Power supply 14 Vdc 24 Vdc Power 6 VA Charge intensity 120 mA...
Page 28: ...AGE THE RECEIVER THE GUARANTEE DOES NOT COVER ANY BREAKDOWNS CAUSED BY INCORRECTLY CLOSING THE COVER Whenever possible metal screens on the antenna should be avoided in order to achieve a better radio...
Page 29: ...eye mountings of the set 5 5 After assembling the fastening set on the machine 6 slide the receiver along the rails down to the end 7 6 Finally tighten the screws M6 DIN 6921 8 with a no 10 flat spann...
Page 30: ...xes by cable This hose will be connected to the set at one end by means of the supplied Itowa connector and the other end will be connected to a multi pole connector identical to the one used by the m...
Page 31: ...e pre set at 115 Vac but as a precautionary measure it is advisable to check that the voltage is correctly selected ATTENTION AS A SAFETY MEASURE MAKE SURE THE UNIT IS EARTHED WITH THE CORRESPONDING P...
Page 32: ...indicating the units through led In cases when the value of tens or units is zero display of this led will be omitted The following chapter gives a more detailed explanation of this display 5 4 1 CONF...
Page 33: ...ll start to flash and the horn relay will turn on intermittently reserve After about 10 minutes the transmitter turns off and the light of the led stays on flat battery When the battery is in reserve...
Page 34: ...not to leave the set exposed to the sun As a general rule it is advisable to periodically service the sealing devices that protect both the receiver and transmitter from weathering Servicing should b...
Page 35: ...hin 1 9 seconds 6 3 MAINTENANCE OF THE CHARGER Maintenance of the charger is carried out at a similar frequency to the set The following parts should be checked Contacts and battery holders which shou...
Page 36: ...haracter of the code reading from left to right and ends with which displays the last character of the code To indicate that the display of the character has ended all the leds will flash once short p...
Page 37: ...es as tens the working channel has In case of being zero the led will not blink Afterwards the led will blink as many times as units the working channel has In case of being zero the led will not blin...
Page 38: ...nother equipment In case the equipment accepts the selected channel the new configuration will be updated and the equipment will work in this new channel If the scanned channel is not recognised by th...
Page 39: ...er is as follows The first channel shown will be the smallest free one 11 units will be added to the next channel to be shown always that the band may allow it If the result is superior than the chann...
Page 40: ...TTON and RIGHT JOYSTICK in the UNITS position in COMBI and BETON models at the same time Keep them pressed and insert and turn the key or turn on the selector switch or insert the battery Leds and wil...
Page 41: ...EMERGENCY STOP TENS START ON OFF KEY VALIDATE UNITS EMERGENCY STOP TENS START ON OFF KEY VALIDATE UNITS EMERGENCY STOP START VALIDATE TENS UNIF0021 Fig 9 1 Elements to change frequency ATTENTION TO CH...
Page 42: ...itter 1 If you are working with the remote control as a safety measure remove the transmitter battery to disconnect the equipment 2 Insert a charged battery It is not possible to change frequency with...
Page 43: ...he emergency stops button STOP BUTTON and press the START push button In the receiver the S1 indicator will activate indicating that the stop and start relays are activated As a consequence remote con...
Page 44: ...s Press VALIDATE 7 The selected channel is sent to the receiver which will indicate the new channel by means of the leds The frequency has been changed correctly Leds indicators and will have stopped...
Page 45: ...occupied Carry out the following operations 1 Turn off the transmitter by pressing the STOP BUTTON 2 If the channel occupied the following message will appear S1 S2 S3 S4 In this case it is necessary...
Page 46: ...l 11 433 300 MHz Channel 35 433 900 MHz Channel 59 434 500 MHz Channel 12 433 325 MHz Channel 36 433 925 MHz Channel 60 434 525 MHz Channel 13 433 350 MHz Channel 37 433 950 MHz Channel 61 434 550 MHz...
Page 47: ...z Channel 40 868 975 MHz Channel 67 869 650 MHz Channel 14 868 325 MHz Channel 41 869 000 MHz Channel 68 869 675 MHz Channel 15 868 350 MHz Channel 42 869 025 MHz Channel 69 869 700 MHz Channel 16 868...
Page 48: ...of the leds of the transmitter flashes quickly trice and then pauses A contact of the STOP BUTTON is faulty Contact the Technical Assistance Service Led S2 of the Rx i son or flashes and the stop rela...
Page 49: ...the Technical Assistance Service The antenna is disconnected broken or in bad condition Replace the antenna contact the Technical Assistance Service The remote control has a short range and the machin...
Page 50: ...e without changes Fault in standard drivers Fault in stop relays Flash each mode change of one or more relays S3 No assigned S4 Eeprom OK Error in eeprom flashes the number of times corresponding to t...
Page 51: ...annel is displayed the set can be started up and this display will pass on to the normal start display mode 11 2 SUMMARY OF THE TRANSMITTER LED FUNCTIONS MODE LED Transmitter on Channel is activated w...
Page 52: ...as many times as units the working channel has In case of being zero the led will not blink Once the working channel has been displayed the equipment can be started up Working channels initial messag...
Page 53: ...PLACE BATTERY PLACE THE KEY OR SELECTOR IN THE OFF POSITION AND UNLOCK THE STOP BUTTON 2 W I T H T H E H O I S T I N G M A N O E U V R E ON UP OR DOWN PLACE THE KEY OR SELECTOR IN THE ON POSITION 3 L...
Page 54: ...ESS THE STOP BUTTON 2 WITH THE HOISTING MANOEUVRE ON UP OR DOWN PLACE THE KEY OR SELECTOR IN THE ON POSITION 3 WAIT BETWEEN 3 AND 5 SECONDS AND THEN RELEASE THE STOP BUTTON 4 TURN THE HOISTING MANOEUV...
Page 55: ...ETS USER MANUAL 50 11 6 STANDARD WIRING Attention If the Stop manoeuvre does not require independent contacts please connect terminals 43 and 45 by means of a bridge and wire this manoeuvre in termina...
Page 56: ...eral refuses avoids possible negative consequences for the environment Furthermore it allows a proper recycling process for all the pieces This implies both energy and resources saving This symbol is...
