ISHIDA IP-EMZ Service Manual Download

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Chapter 1 INSTALLATION

1-2

IP-EMZ Service Manual

1.1 SPECIFICATIONS

No. Item

Specifications

1 Operating environment

1.1 Temperature range

-5

C - 40

C (23

F – 104

1.2 Operating humidity

20% - 85% (Non condensing)

2 Outer dimensions

2.1 Main body

W285 × D368 × H645mm (11.2 × 14.5 × 25.4)

2.2 Scale unit

W300 × D270 × H88mm (11.8 × 10.6 × 3.5)

3 Mass

3.1 Main body

19kg (41.8 lbs)

3.2 Scale unit

6kg (13.2 lbs)

4 Power supply

CAN, USA:
EU:

AC110-120V 50/60Hz 4A
AC230V 50/60Hz 4A

5 Weighing capacity

CAN:

6kg/15kg
Graduation: 0.002kg (0 –6kg),0.00 5kg (6- 15kg)
15lb/30lb
Graduation: 0.005lb (0 – 15lb),0.01lb (15 – 30lb)

USA:

15lb/30lb
Graduation: 0.005lb (0 – 15lb),0.01lb (15 – 30lb)

EU:

3kg/6kg
Graduation: 0.001kg (0 –3kg),0.00 2kg (3- 6kg)

6 Weighing accuracy

1/3000

7 Display unit

10.4-inch TFT color liquid crystal VGA with backlight
(640 × 480 dots)

8 Printing method

Direct thermal method

9 Thermal head

LH4114K (TDK) 3-inch (640 dots), 8 dots/mm

10 Print speed

100mm/sec

11 Effective print size

78mm

12 Label size

12-1 Label width

30 - 80mm

12-2

Label length

30 - 150mm

12-3

Backing paper width

32 - 82mm

13 Label diameter

13-1 Core inner diameter

76mm

13-2

Max. outer diameter

2240mm

14 Keys

14-1 Touch panel

212mm × 159mm

14-2

Stroke key

24 keys

15 I/O

Ethernet:1ch
RS-232C:2ch
PCMCIA:2ch
I2NET:2ch(ISHIDA Original Protocol)

16 Program storage medium

16-1 Flash ROM (1MB)

Boot program

16-2

Compact Flash (32MB)

OS + Application program

17 Memory capacity

*The registration number varies depending on the total memory

capacity.

17-1 PLU master

511 characters, 4,000 PLUs, 5 prices

17-2

Additive master

511 characters, 9,999 additives

17-3

POP master

39 characters, 999 POPs

17-4

Comment master

511 characters, 99 comments

17-5

Origin master

39 characters, 9,999 origins

17-6

Storage temperature master 119 characters, 99 temperatures

17-7

Storage method master

119 characters, 99 methods

17-8

Free master 1

511 characters, 99 messages

17-9

Free master 2

511 characters, 99 messages

17-10

Free master 3

511 characters, 99 messages

Summary of Contents for IP-EMZ

Page 1: ...oroughly and do not perform installation operation maintenance or inspection unless you fully understand all of the contents Keep this manual in a safe place where you can refer to it easily while installing operating and carrying out maintenance or inspections PN 107287 ...

Page 2: ...on may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without prior written permission of ISHIDA The information contained in this manual is subject to change without notice ...

Page 3: ...ation inspection or maintenance procedure not specifically described in this manual or indicated on the machine itself CHANGE IN SPECIFICATIONS Machine specifications and accessories may be changed at any time due to improvements or other reasons Consult with your ISHIDA representative at any time to confirm the actual specifications of the purchased machine ERRORS AND OMISSIONS The information in...

Page 4: ...e instructions are for use by qualified service personnel who fully understand the potential hazards involved To avoid any possible danger do not perform any service procedures unless qualified to do so Perform only the specified service procedures To ensure personal safety do not perform any service procedures that are not specifically mentioned in this manual Avoid servicing while power is being...

Page 5: ...PRECAUTIONS 1 7 1 5 3 PROHIBITED LOCATIONS 1 7 1 5 4 PRECAUTIONS FOR POWER SUPPLY 1 7 1 6 HARDWARE INSTALLATION 1 8 1 7 FINALIZING INSTALLATION 1 10 Chapter 2 SETUP MODE 2 1 SETUP MENU ENTRY 2 2 2 2 SETUP MENU 2 3 2 3 EXPIRY DATE SETTING 2 5 2 4 PASSWORD SETTING 2 8 2 5 WORDWRAP WIDTH SETTING 2 9 2 6 REFERENCE DATA SETUP 2 10 2 7 TOTAL ADD SETTING 2 12 2 8 BARCODE SETUP 2 14 2 9 ITEM CODE SETTING ...

Page 6: ...T 3 12 3 8 2 SCALE ADJUSTMENT 3 14 3 9 PRINT ADJUSTMENT 1 2 PRINTER HEAD 3 15 3 9 1 PRINT ADJUSTMENT 1 2 3 15 3 9 2 PRINT ADJUSTMENT 2 2 3 22 3 10 ROM VERSION DISPLAY 3 25 3 11 COMMUNICATION CHECK 3 26 3 12 OPTION CHECK 3 27 3 13 MEMORY DATA CHANGE MENU 3 28 3 13 1 SRAM DATA CHANGE 3 29 3 13 2 FROM DATA REFERENCE 3 30 3 14 TIME AND DATE SETTING 3 31 Chapter 4 SYSTEM MODE 4 1 SYSTEM MENU ENTRY 4 2 ...

Page 7: ... 19 CF FILE I O 4 51 4 19 1 FILE DOWNLOAD 4 51 4 19 2 FILE UPLOAD 4 54 4 12 3 FILE DELETION 4 57 4 20 MACHINE NO 4 59 4 21 EXCHANGE RATE 4 60 4 22 SCANNER SETUP 4 61 Chapter 5 MECHANICAL ASSEMBLY 5 1 CASSETTE UNIT 5 2 5 2 MAIN BODY UNIT 5 4 5 3 DISPLAY UNIT 5 6 5 4 SCALE UNIT 5 7 Chapter 6 ELECTRIC ASSEMBLY 6 1 ELECTRIC BLOCK DIAGRAM 6 2 6 2 MAIN PC BOARD P 910R 2 6 3 6 2 1 BOARD LOCATION 6 3 6 2 ...

Page 8: ...15 6 8 SCALE BOARD P 930A 1 2 6 17 6 8 1 BOARD LOCATION 6 17 6 8 2 DIP SWITCH SETTING 6 17 6 8 3 I O SIGNALS 6 18 6 9 SWITCHING POWER SUPPLY 2H113WI 6 19 6 9 1 BOARD LOCATION 6 19 6 9 2 I O SIGNALS 6 20 APPENDIX A LABEL FORMATTING A 1 LABEL FORMAT TABLE A 2 A 2 LABEL FORMAT TABLE CONFIGURATION A 3 A 3 PRINTING POSITION CHANGE A 4 A 4 PRINT SIZE CHANGE A 5 A 5 FIXED CHARACTER CONTENT CHANGE A 6 ...

Page 9: ...ice Manual 1 1 Contents 1 1 SPECIFICATIONS 2 1 2 NAME OF EACH PART 4 1 3 OUTER DIMENSIONS 5 1 4 PREPARATION FOR INSTALLATION 6 1 5 PRECAUTIONS FOR INSTALLATION 7 1 6 HARDWARE INSTALLATION 8 1 7 FINALIZING INSTALLATION 10 INSTALLATION 1 ...

Page 10: ...dots mm 10 Print speed 100mm sec 11 Effective print size 78mm 12 Label size 12 1 Label width 30 80mm 12 2 Label length 30 150mm 12 3 Backing paper width 32 82mm 13 Label diameter 13 1 Core inner diameter φ 76mm 13 2 Max outer diameter φ 2240mm 14 Keys 14 1 Touch panel 212mm 159mm 14 2 Stroke key 24 keys 15 I O Ethernet 1ch RS 232C 2ch PCMCIA 2ch I2NET 2ch ISHIDA Original Protocol 16 Program storag...

Page 11: ... 28 items x 2 pages 17 22 Classification preset keys 36 types 5 ranges type 18 Barcode print 19 POS code system NON PLU 13 digits NON PLU 8 digits PLU 13 digits PLU 8 digits 20 POS types 5 digit standard code 6 digit code including check price 6 digit code including flag 5 digit code including check price 6 digit code 5 digit price 21 Durability 21 1 Number of label issues 16 2 million labels labe...

Page 12: ...nual 1 2 NAME OF EACH PART 1 2 1 FRONT VIEW Touch panel Stroke keys Level gauge Scale unit Power switch Level adjuster Label outlet Label cassette Brightness adjustment dial Lighter Darker 1 2 2 REAR VIEW Rear Connectors Located in the rear cover ...

Page 13: ...Chapter 1 INSTALLATION IP EMZ Service Manual 1 5 1 3 OUTER DIMENSIONS Unit mm ...

Page 14: ...y Scale unit Grounding cable Tool Screw driver User s manual Weight 500g Cleaning pen NOTE Parts are fixed with adhesive tapes so as not to move when transported Remove these tapes when unpacking 1 4 2 THINGS TO BE PREPARED Weight 6kg 15kg 30lb IF 21FD 3 5 inch 2DD floppy disk in which the user s data is recorded I2NET cable D sub 9 pin modular Labels ...

Page 15: ...not leave screws or other foreign objects in the machine after performing routine maintenance since this can cause major damage to the machine when the electrical switch is turned on Always remove wires by holding the connector and pulling to disconnect Do not disconnect by pulling on the wires themselves since this may cause a wire to snap or damage the connection Before disassembling or adjustin...

Page 16: ...on state may cause damage 3 Turn the level adjuster so that the unit is horizontally installed To install the scale unit horizontally turn the level adjuster until the bubble locates at the center of circle of the level gauge If this adjustment is not performed accurately a weighing error may occur Scale unit Bubble Circle Level adjuster Level gauge 4 Make sure that the machine is grounded at the ...

Page 17: ... printer I2NET OPTION1 Modular jack IF 21FD I2NET INLINE Dsub 9 pin Journal printer RS 232C 8 Fix the harnesses NOTE Nylon clamps to fix harnesses are not attached Prepare the nylon clamps beforehand with their sizes according to the number of the connected harnesses Fig 1 Rear Connectors Located in the rear cover 9 Load labels to be used by the user Refer to Label Replacement in the User s Manual...

Page 18: ...that the difference between the center and four corners is within 1d 1g 15kg Place weights Approximately 6kg but not heavier on the center and four corners of the weighing platter and confirm that the difference between the center and four corners is within 1d 2g 30lb Place weights Approximately 15lb but not heavier on the center and four corners of the weighing platter and confirm that the differ...

Page 19: ...WORDWRAP WIDTH SETTING 9 2 6 REFERENCE DATA SETUP 10 2 7 TOTAL ADD SETTING 12 2 8 TIMER SET 14 2 9 BARCODE SETUP 15 2 10 ITEM CODE SETTING 17 2 11 PLU DEFAULT DATA SETTING 18 2 12 PLU UPDATE SETTING 20 2 13 KEY LOCK SETTING 22 2 14 PLU DATE TIME SETTING 25 2 15 PLU OPERATION SETTING 26 2 16 ERROR SETTING 27 2 17 PRINT SELECT SETTING 28 SETUP MODE 2 ...

Page 20: ...ODE 2 2 IP EMZ Service Manual 2 1 SETUP MENU ENTRY 1 Turn on the Main Power Switch 2 Press the MENU button on the initial screen 3 Press the SETUP button to display the Setup Menu screen 4 The Setup Menu screen appears ...

Page 21: ...tting screen Set the text width in 0 1mm increments for PLU name Message etc for an automatic linefeed Reference Data Set Changes to the Reference Data Setup screen Specify the operation when Refer is selected in the PLU registration and set the reference data Total Set Changes to the Total Add Setting screen Set whether or not to add the data to totals Set a maximum of 20 target commodities to be...

Page 22: ...k availability for each item PLU Date Time Changes to the PLU Date Time Setting screen Set the pack date holding function accrued pack date processing and time rounding PLU Operation Changes to PLU Operation Setting screen Set the number of digits for calling a PLU code register code wrapping mode unit price holding function and shop change processing Error Setup Changes to the Error Setup screen ...

Page 23: ... 2 5 2 3 EXPIRY DATE SETTING Note This function does not use In the case of 6 or more characters of the date title The title of the date is using the UNIT TYPE FIXED Character of a label format Expiry Date Setting Screen Text Edit Before Screen ...

Page 24: ...Chapter 2 SETUP MODE 2 6 IP EMZ Service Manual Text Edit After Screen Text Edit Packed Screen ...

Page 25: ...tching does not happen and the text in the Before Switch field is printed Before Switch Selects Before Switch field and the field color changes yellow Press the EDIT button to display the text edit screen Up to 6 characters can be registered After Switch Selects After Switch field and the field color changes yellow Press the EDIT button to display the text edit screen Up to 6 characters can be reg...

Page 26: ...assword Set the password data by pressing this button after 6 gigit numeric entry Press this button after 000000 entry to cancel the password and the mode selection Only one password can be registered Mode Selection Buttons Press the desired button s to select the mode that requires the password entry The selected mode button becomes blue When you have forgotten the password ...

Page 27: ... Enter a numeric value 1 9999 and press the SET button to set the entered value unit 0 1mm as a word wrap width value Extra Message 1 2 Width Enter a numeric value 1 9999 and press the SET button to set the entered value unit 0 1mm as a word wrap width value Extra Message 1 2 Pitch Enter a numeric value 1 99 and press the SET button to set the entered value unit 0 1mm as a gap between characters ...

Page 28: ...Chapter 2 SETUP MODE 2 10 IP EMZ Service Manual 2 6 REFERENCE DATA SETUP Reference Data Setup 1 2 Screen Reference Data Setup 2 2 Screen CAN USA EU ...

Page 29: ... in the PLU registration Pack Time Flag Specify the pack time to be used Clock Use the system clock Designated Use the time designated on the following screen Sell By Time Print Press YES or NO to set whether to print the Pack Time or not This setting is effective only when REFER is specified by the Pack Time Print setting in the PLU registration Sell By Time Flag Not used Unit Type Set the unit t...

Page 30: ...Chapter 2 SETUP MODE 2 12 IP EMZ Service Manual 2 7 TOTAL ADD SETTING Total Add Setting Screen Time Zone Set for Individual PLU Screen USA ...

Page 31: ...machine in master satellite specification Daily Total Auto Clear Select whether or not to clear Daily Total when turning off the machine The selected button color will change to blue This is not displayed at a satellite machine in master satellite specification Tray Total Select whether or not to add the data to Tray Total The selected button color will change to blue This is not displayed at a sa...

Page 32: ...Chapter 2 SETUP MODE 2 14 IP EMZ Service Manual 2 8 TIMER SET Only EU specifications The seal heater of Wrap mini EMZ is controlled IP EMZ does not function Timer Set Screen ...

Page 33: ...LU 8 The set flag data is displayed Enter a numeric value max 2 digits and press the SET button to set the entered data as a flag data PLU 13 This is referred when System is set in the flag reference of the PLU registration and the code type is set as PLU 13 The set flag data is displayed Enter a numeric value max 2 digits and press the SET button to set the entered data as a flag data PLU 8 This ...

Page 34: ...6 IP EMZ Service Manual Buttons Display Fields Function POS Code Kind Select the code kind to be referred to when the code kind is set as Refer in the PLU master file Press the desired field to select among 31 different kinds ...

Page 35: ...tion Code Select Select one of code types Department Code Group Code and Section Code of which code digit s is displayed Classification Code Digit Set Set the code digit position max 4 digits for the selected code type by pressing the contiguous fields JAN Code Select Select one of code types JAN 8 and JAN 13 of which code digit s is displayed JAN Code Digit Set Set the code digit position max 8 d...

Page 36: ...Chapter 2 SETUP MODE 2 18 IP EMZ Service Manual 2 11 PLU DEFAULT DATA SETTING PLU Default Data Setting 1 Screen PLU Default Data Setting 2 Screen ...

Page 37: ...s Function MENU Determines the settings and returns to the first screen of the Setup Menu PAGE Turns over the screen Default Data Setting Items Each button color has its meaning z Background Green Unit price master data Blue PLU master data z Characters Black Requires numeric entry White Make a selection ...

Page 38: ...ter field SELECT EXECUTE Executes changes in After field for the selected items only to the PLU master file of which Before data matches FULL EXECUTE Executes changes in After field for the selected items only to all PLU master files Unit Price No Select the desired unit price master file among 1 through 5 Item Name The name of master item to be collectively changed is displayed See the master nam...

Page 39: ... Refer Pack Time Mode Refer Designate Clock Refer Pack Time Data 0 00 23 59 0 00 Sell By Time Print Refer Yes No Refer Sell By Time Mode Refer Relative Refer Use By Time 0 hour s 9999 hour s 0 hour Free 1 No 0 999999 0 Free 2 No 0 999999 0 Free 3 No 0 999999 0 Free 4 No 0 999999 0 Free 5 No 0 999999 0 POP No 0 999 0 Coupon Message 0 999999 0 Image 1 No 0 999 0 Image 2 No 0 999 0 Image 3 No 0 999 0...

Page 40: ...Chapter 2 SETUP MODE 2 22 IP EMZ Service Manual 2 13 KEY LOCK SETTING Key Lock Setting 1 5 Screen Key Lock Setting 2 5 Screen ...

Page 41: ...Chapter 2 SETUP MODE IP EMZ Service Manual 2 23 Key Lock Setting 3 5 Screen Key Lock Setting 4 5 Screen ...

Page 42: ...PAGE Turns over the screens Unlock Password Press this filed after numeric entry 4 numeric digits to set a password to make Key Unlock of a function key effective Key Lock Objective Group Select one of the following key groups y Function key group y Numeric function key group y Touch panel key group y Stroke key group Key Lock Items Select Yes to lock the key or None not to lock the key ...

Page 43: ... date and time at the time of PLU call is held until next PLU is called y Real Pack date and time are printed when the label is printed Accrued Pack Date Select one of the following items y No process Temporary change data is canceled when next PLU is called and becomes the date of that day y 1 day The pack date will become the date added by one day to that day When Fix is selected in the Pack Dat...

Page 44: ...ct one of the following items to hold the wrapping mode y Fix The wrapping mode which has been set after the power was turned on will be held until the power will be turned on again or data will be changed y By PLU The wrapping mode will be updated every time the PLU is called Printer Change Selection When the machine is set as Store change available select one of the following items to determine ...

Page 45: ...lay Select one of the following items to determine the procedure when a head failure occurs y Consistent An error screen always appears once a failure occurs y Line Cut An error screen appears when a failure occurs y None No error screen appears No Tare Weight Error Select whether or not to display an error screen when printing is performed without tare weight setting No Tray Wrapping Set Error Se...

Page 46: ...ror Output the expansion error and stop processing y Max Print Expand to a maximum and print within the range When front label barcode is printed PLU master file When front label barcode is not printed PLU master file Front Label Barcode Print Selection Front Label Barcode Print Selection Bottom Label Type Print No print Bottom Label Type Print No print Front Bottom Front Bottom Front Bottom Front...

Page 47: ...Chapter 2 SETUP MODE IP EMZ Service Manual 2 29 ...

Page 48: ... 3 4 MACHINE SET 1 2 BASIC COMPONENT 7 3 5 SELF DIAGNOSTIC 9 3 6 MEMORY INITIALIZATION 10 3 7 DISPLAY ADJUSTMENT 11 3 8 SCALE CALIBRATION 12 3 9 PRINT ADJUSTMENT 15 3 10 ROM VERSION DISPLAY 25 3 11 COMMUNICATION CHECK 26 3 12 OPTION CHECK 27 3 13 MEMORY DATA CHANGE MENU 28 3 14 TIME AND DATE SETTING 31 TEST MODE 3 ...

Page 49: ... 2 IP EMZ Service Manual 3 1 TEST MENU ENTRY 1 Turn on the Main Power Switch 2 Press the MENU button on the initial screen 3 Enter 495344 using the numeric keys and press the TEST MODE button 4 The Test Menu screen appears ...

Page 50: ...reen There are two screens for calibrating the scale and setting the scale board Scale board setting requires password entry Print adjustment There are two screens for adjusting the printer head information head type head resistance head running distance etc and the print information print density various sensor distances label length etc ROM version Changes to ROM version display Displays ROM ver...

Page 51: ...ric Key Check Changes to the Numeric Key Check screen Press the stroke keys on the keypad then the corresponding button will change its color black on the screen Touch Panel Adjustment Changes to the Touch Panel Adjustment screen Adjust touch panel press position by pressing the center marks on the two buttons located at the top left and the bottom right of the screen using a pointed object and fi...

Page 52: ...reen appears Stroke keys can be tested by pressing each key on the control console Pressing each numeric key will temporarily change the corresponding button color to black After checking all stroke keys press the MENU button to return to the Key Check Menu screen Numeric Key Check Screen Buttons Display Fields Function MENU Changes to the Key Check Menu screen ...

Page 53: ...e center mark on the Acknowledge button to complete the position adjustment Press the MENU button to return to the Key Check Menu screen Note 1 Be sure to adjust the touch panel after system data has been initialized 2 If the adjustment cannot be properly completed enter 999 and press the PLU key to return to the default data then tray to perform adjustment again Touch Panel Adjustment Screen Butt...

Page 54: ...omponent screen appears 3 4 1 MACHINE SET 1 2 COMPONENT This procedure is used to determine which program is to be used with this machine Press one of the buttons based on the actual machine configuration When selected the button color will reverse yellow Machine Set 1 2 Component Screen Buttons Display field Function DP Type Used when no wrapping unit is equipped ...

Page 55: ...iation Screen Buttons Display Fields Function MENU Returns to Test Menu 1 2 screen CANCEL Cancels changes and returns to Machine Set 1 2 screen Wrapper Setup Item Not used Printer Setup Item Displays connection results with various printers and the applicator Printer No 1 Selects printer 1 Press the Standard or 2 colors button to select Default data Standard ...

Page 56: ...e that the I2Net connecters RS232C connectors and card slot are provided Note All memory will be initialized after executing this procedure Self diagnostic Screen Buttons Display Fields Function MENU Returns to the Test Menu 1 2 screen EXECUTE Press the EXECUTE button to execute cable memory printer head display operation checks and initialization Execution Item Displays execution results Operatin...

Page 57: ...isplayed during execution Normal is displayed when the execution has ended normally Abnormal is displayed when execution has ended abnormally System Data INITIALIZATION Initialize system data system master and machine master data Processing is displayed during execution Normal is displayed when the execution has ended normally Abnormal is displayed when execution has ended abnormally Test Data SET...

Page 58: ...shows an ideal color contrast or not To adjust the color contrast turn the knob on right side of the operating console Display Adjustment Screen Vertical Display Adjustment Screen Horizontal Buttons Display Fields Function MENU Returns to the Test Menu 1 2 screen Horizontal Vertical Changes between horizontal and vertical color patterns Turn the knob on right side of the operating console to adjus...

Page 59: ...cutes fine span adjustment using these buttons INITIALIZE Executes the scale board initialization Capacity Displays weighing capacity in kg based on scale board information A D Value Displays A D read data count value in A D units Span Value Subtracts span data from the read data the above mentioned A D value and displays the value count value in A D units Weight Displays the weight value in kg ca...

Page 60: ...nd 0 W command prohibited 1 W command allowed 2 Test mode 0 command prohibited 1 command allowed 3 Movement average 0 8 times 1 None 4 Zero bias 0 Yes 1 No 5 Sending weight 0 No 1 20msec 6 A D data 0 ASC HEX 5byte 1 ASC HEX 6byte 7 Analog filter 0 Software 1 Hardware Memory Switch Please push a Memory switch after the completion of adjustment ...

Page 61: ...o the capacity to be selected The button color will change to blue SPAN Executes span adjustment Select ABC abc Select either ABC or abc These buttons select upper or lowercase letters for alphabetic input when creating a command message to send to the scale board Select letter type by pressing the corresponding button The button color will change to blue SEND Send the command message to the scale...

Page 62: ...o green and makes it possible to change data Adjust sensitivity by pressing one of the sensor value Display Fields and making a numeric entry Sensitivity can be adjusted by pressing one of sensor value Display Fields after numeric entry Touch this button again to exit sensitivity adjustment mode and return the color to white Printer No Displays the printer number to be adjusted Touch the SET butto...

Page 63: ...T button after numeric entry to set the desired head type Default data 0 LH4114 8 dots mm standard 1 LH4116 8 dots mm history control Printing is not possible with the LH4116 head 8 dots mm history control installed Printing can be normally performed when 1 is set and the LH4114 installed 2 BHP4312 Set the BHP4312 8 dots mm 2 colors when using two color specifications Set the DIP switch on the the...

Page 64: ...60 or more a level difference judges it as a label gap Threshold Detection mode In the case of one 1 or more STD considers it as the value of threshold If the value of threshold is exceeded it will be judged as a label gap PEEL SENSOR STD VALUE Only Threshold Detection mode It is judged that the value below threshold has a label It is judged that the value exceeding threshold has no label DPM DIGI...

Page 65: ...ld will change to green Touch the UV adjustment buttons Press this button again to change the display to white and set adjustment data 2 The check method of a sensor level Press the FEED key 2 or 3 times Then label comes out Press the 2 0 0 0 at numeric keys And press the PRESET key Then graph pops up FEED Label Label gap Graph in case a STD value is 0 PRESET 2 0 0 0 ...

Page 66: ...output of label gap to 200 240 Label which has shade in graphic design may cause 60 or more output change In this case it is judged as label gap In such a case Please set it as Threshold Detection mode STD value Graph in case a STD value is XXX Red Line is STD value ...

Page 67: ...ouch the STD VALUE button Enter the STD Preset value at numeric keys and touch the LABEL SENSOR STD VALUE field Next please display Graph pops and check the line of STD VALUE Line FEED A is the value between label detection part and label gap detection part Label detection part is the highest value Label gap detection part is the lowest value Preset value is between one half of A and 2 3 STD Prese...

Page 68: ...ted Or Sensor is no good Adjustment method the optic axis or Exchange sensors Touch the FEED key Then label comes out When covered by label between Peel sensor Check PEEL SENSOR LEVEL in this state 10 or less are normal When much more values are shown the influence from a spotlight may be received In this case please avoid a light source 2 The adjustment STD value Touch the STD VALUE button The ch...

Page 69: ... 3 22 IP EMZ Service Manual 3 9 2 PRINT ADJUSTMENT 2 2 This procedure is used to set printing conditions label and peel sensor distances and various labeling conditions for test label printing Print Adjustment 2 2 Screen ...

Page 70: ...peel sensor distance of the objective printer by pressing the SET button after a numeric entry The data range is 1 999 in increments of 0 1mm The default value is 11 0mm Test Label Length Displays label length mm for test printing The entered data can be set as the printer label length by pressing the SET button after a numeric entry The data range is 1 9999 in increments of 0 1mm A buzzer will so...

Page 71: ...t influence the store name address and ruled lines for each existing format However it is used in the case of a format without sufficient space The top and bottom dimensions approximation of the set label and the back feed correction length mm Press the top bottom select button to determine the label top bottom type for correction length Select one of three types 45mm 60mm or 80mm The selected siz...

Page 72: ...ected devices It cannot display devices that are not connected ROM Version Display Buttons Display Fields Function MENU Returns to the Test Menu 1 2 screen Version Display Displays the ROM version of connected devices The sample data for the above mentioned display is different from actual ROM version numbers Cannot display devices that are not connected The software of MAIN is Different at countr...

Page 73: ...ceive buffer memory test ELAN Cable Connect the IF 21FD to the cable to confirm the response Press the EXECUTE button to execute a cable test ILAN Loop Back Press the EXECUTE button to execute a loop back test ILAN RAM Press the EXECUTE button to execute an ILAN RAM test ILAN Cable Connect the IF 21FD to the cable to confirm the response Press the EXECUTE button to execute a cable test RS232C Dsub...

Page 74: ... the Test Menu 1 2 screen Scanned Data Displays the OCR data when a barcode is read with the scanner Slot 1 Check Insert the formatted CF card 8M 16M and press the EXECUTE button to execute an operation check Slot 2 Check Insert the formatted CF card 8M 16M and press the EXECUTE button to execute an operation check Display Status Operating is displayed during execution Normal is displayed when the...

Page 75: ... appears Memory Data Change Menu Screen Buttons Display Fields Function MENU Returns to the Test Menu 1 2 screen SRAM Data Change Press this button to change the display to the SRAM data change screen SRAM data can be changed and confirmed on the memory dump list FROM Data Reference Changes to the FROM data reference screen FROM data can be confirmed on the memory dump list ...

Page 76: ... Select either HEX or ASC data formats Press one of these buttons to select the data format and the selected button will change to blue The data display format will change in the SRAM data display field Up Down Left Right Press these buttons to move active SRAM data address positions Press these buttons without a numeric entry to move the cursor in the desired direction Press one of these buttons ...

Page 77: ...lor to blue and display the set memory data Display Select either HEX or ASC data formats Press one of these buttons to select the data format and the selected button will change to blue The data display format will change in the FROM data display field Up Down Left Right Press these buttons to move the displayed FROM data position Press these buttons without a numeric entry to move the cursor in ...

Page 78: ...me field to set Time and Date Setting Screen Buttons Display Fields Function MENU Returns to the Test Menu 1 2 screen DATE Press this button after a numeric entry to set the date Non existent calendar dates cannot be set Data format is day 2 digits month 2 digits and year 4 digits TIME Press this button after a numeric entry to set the time Data format is hour 2 digits minute 2 digits and seconds ...

Page 79: ...Chapter 3 TEST MODE 3 32 IP EMZ Service Manual ...

Page 80: ... FORMAT SETTING 23 4 8 PRINT ITEM SETTING 24 4 9 FILE CHECK 26 4 10 FILE INPUT OUTPUT 28 4 11 FREE MESSAGE NAME REGISTRATION 31 4 12 LINK MASTER ERROR SETUP 32 4 13 DISPLAY ERROR LOG 33 4 14 SRAM DATA INPUT OUTPUT 37 4 15 FILE TRANSFER MENU 43 4 16 MEAT CUT SETUP 47 4 17 TRACEABILITY SETUP 48 4 18 SPECIAL TIME 49 4 19 CF FILE I O 51 4 20 MACHINE NO 59 4 21 EXCHANGE RATE 60 4 22 SCANNER SETUP 61 SY...

Page 81: ... 2 IP EMZ Service Manual 4 1 SYSTEM MENU ENTRY 1 Turn on the Main Power Switch 2 Press the MENU button on the initial screen 3 Enter 495344 using the numeric keys and press the PLU stroke key 4 The System Menu screen appears ...

Page 82: ...Chapter 4 SYSTEM MODE IP EMZ Service Manual 4 3 4 2 SYSTEM MENU CAN USA Specifications System Menu 1 2 Screen System Menu 2 2 Screen MEAT CUT SETUP USA specification ...

Page 83: ...Chapter 4 SYSTEM MODE 4 4 IP EMZ Service Manual EU Specifications System Menu 1 2 Screen System Menu 2 2 Screen ...

Page 84: ... to the File Check screen Initialize all internal master files File I O Changes to the File I O screen Perform master file I O processing with the IF 21FD Free Master Changes to the Free Message Name Registration screen Set the free master names 1 5 Link Master Error Changes to the Link Master Error Setup screen Set the error processing when the character string master file linked with a PLU is no...

Page 85: ...er 4 SYSTEM MODE 4 6 IP EMZ Service Manual 4 3 TCP IP SETUP When this machine is connected to a computer set the required data according to your SE s advice TCP IP Setup Screen Execution Confirmation Screen ...

Page 86: ...r case letters for character entry Character buttons A B C etc Press to enter characters for setup values INPUT Displays the data input from the numeric keys and or the character buttons A total of 15 digits can be displayed If 15 digits are exceeded the first characters will be lost Parameter Table Enter new data using the character buttons and or numerical keys when changing the parameters Delet...

Page 87: ... the desired button to select either Buzzer or Message The selected button color will change to blue Default data Buzzer PLU Weight Limit Setup Selects whether to use the upper lower weight limit check or not when processing a weighing commodity Press to select the item and the button color will change to blue Default data No M Price Key Setup Select whether to enable a markdown price entry in the...

Page 88: ...Chapter 4 SYSTEM MODE IP EMZ Service Manual 4 9 System Data Setup Screen 2 ...

Page 89: ... 5 AUTO PROGRAM SETTING There are three Auto Program Setting screens On these screens select whether or not to update data and reflect it to the PLU master file automatically for each item Auto Program Setting 1 3 Screen Auto Program Setting 2 3 Screen ...

Page 90: ...splay Fields Function MENU Returns to the System Menu 1 2 screen PAGE Turns over the screen Automatic Update Select Reflect changes made in normal mode in the master file No The master file is not updated Yes The master file is updated Press to select the item Default data See the table below ...

Page 91: ...CODE FORMAT Barcode format No NUTRITION No Nutrition number No OPEN PRICE Open price No FORCED TARE Forced tare No PROP TARE Prop tare No EXTRA MSG1 Comment No 1 No EXTRA MSG2 Comment No 2 No EXTRA MSG3 Comment No 3 No FREE MSG 1 No Free message No 1 No FREE MSG 2 No Free message No 2 No FREE MSG 3 No Free message No 3 No FREE MSG 4 No Free message No 4 No FREE MSG 5 No Free message No 5 No POP No...

Page 92: ...PRINT COMBINATION SETUP On this Label Print Combination Setup screen select the label printing configuration set various conditions for each label and change the label format Label Print Combination Setup screen Label Print Combination Setup Screen Front Label ...

Page 93: ...Chapter 4 SYSTEM MODE 4 14 IP EMZ Service Manual Label Print Combination Setup Screen Bottom Label Label Print Combination Setup Screen Sub label ...

Page 94: ...Chapter 4 SYSTEM MODE IP EMZ Service Manual 4 15 Label Print Combination Setup Screen Total Label Label Print Setup Front Label Screen ...

Page 95: ...Chapter 4 SYSTEM MODE 4 16 IP EMZ Service Manual Label Print Combination Setup Screen Printer Number Selection Pop up Screen ...

Page 96: ...Chapter 4 SYSTEM MODE IP EMZ Service Manual 4 17 Label Content Selection Pop up Screen ...

Page 97: ...ta to the default data Moves the cursor up or down Label Type Displays the printer name for each label type Press the label type field to enable the current label selection Edit the format number of the selected label type after selection by pressing the FORMAT button Printer Select the printer number that will be used to print the labels Press to display the pop up screen Select the printer on th...

Page 98: ...rmal label or eye catching label z Normal label or mini eye catching label z Normal label and sub label z Normal label and batch raw material label Normal label or eye catching label and sub label Normal label or mini eye catching label and sub label z Normal label or eye catching label and batch raw material label Normal label or mini eye catching label and batch raw material label ...

Page 99: ...te is not inserted The cassette number becomes 1 when a non applicable printer is called Label No This is used when label print information is different for each printer and cassette Press after numeric entry to call the label print information The data range is 1 99 The same default number is set for each printer and cassette This data is not usually changed The label sensor distance is associate...

Page 100: ...e label sensor position and the printer head end Press after numeric entry to set the distance The data range is 0 999 0 0 mm 99 9 mm on the screen Default data 17 5 mm The label feed amount will increase when the data is increased and decrease when the data is decreased Printing Speed Set the label print speed Enter either 1 or 2 1 80mm sec 2 100mm sec and press this button Press without numeric ...

Page 101: ...e applicable printer number is selected Displays the number of the inserted cassette 1 is displayed when the cassette non applicable printer is used Make sure the cassette number called is same as the inserted cassette number An error screen will appear if it is different This function is display only and the data cannot be changed ...

Page 102: ...settings Moves the selected unit position X and Y axis coordinates change accordingly Unit No Displays the called unit Enter the numeric value and press this field to call up the desired unit DETAIL Checks the detailed data for the selected unit CONFIRM Confirms that the change has been made on the screen Returns to the Format Setting screen COPY Specifies the copy source by entering a numeric val...

Page 103: ...elect one of the following 3 types Barcode Only The markdown price is reflected only in the barcode and the normal price before markdown is printed in the price print field Barcode and Double line The markdown price is reflected only in the barcode and two strikeout lines are printed over the normal price before markdown Double line and M price The markdown price is reflected in the barcode and tw...

Page 104: ...ode print field Select either Register or Store No Press the desired button to select the type and change the button color to blue Default data Register Repack Mark Print Select Select the printing of and the Use by date on the end of each pack Select either No Print or Print Press the desired button to select the type and change the button color to blue Default data Print Register Code Print Posi...

Page 105: ...o light blue Memory Information Displays remaining SRAM memory in bytes Zero suppression Max 8 digits PLU Master Calculates the number of items that can be registered based on the amount of remaining memory Number of Items Remaining amount Fixed PLU master parts PLU name character string 128 bytes One unit price master Memory Remaining Display Bar Displays the amount of memory remaining in black P...

Page 106: ...ady selected they will be canceled Selecting will change the color of the entire field to light blue EXECUTE Press to initialize the selected master files Processing is different for each master file Clear Delete existing master files Initialize Existing master files will be deleted and initialized to default values Number reference Confirm the number of existing master files without execution Not...

Page 107: ...t and output to or from a floppy disk via IF21 or to the CF card via DataRapid Note that the PLU master data must be downloaded first when downloading PLU and Unit price master data individually to the main body Note Connect the IF 21FD with the I2NET INLINE Dsub 9 File Input Output Screen File Input Output Index Screen ...

Page 108: ...Chapter 4 SYSTEM MODE IP EMZ Service Manual 4 29 File Input Output Master File Screen Download Confirmation Screen Main Body IF 21FD ...

Page 109: ... master display screen when the index is selected via the index name edit screen Main body Changes to the master display screen when the index is selected via the index name edit screen However it is only possible to select an item displayed in the index list File Delete The selected index is displayed in light blue when the indexes are selected Format This screen is used solely for confirmation f...

Page 110: ...ge these master name as you like Note When a free master name is changed the updated master name is displayed thereafter Free Message Name Registration Screen Buttons Display Fields Function MENU Returns to the System Menu 1 2 screen Press to move the cursor position highlighted yellow up down Press to move the cursor position to either Free 1 or Free 5 EDIT Press change to the free master name ed...

Page 111: ...or not when the PLU master data is called and the corresponding producer master data is not found Link Master Error Setup Screen Buttons Display Fields Function MENU Returns to the System Menu 1 2 screen Error Set Select error screen display for each link master if the character string is not registered when a link master is called Press either NO or YES to select and the selected button color wil...

Page 112: ... log data is stored Usually main program is stored in the CF 1 Therefore select the card type other than the CF 1 Note 1 Press the PRINT key to print the error log label Journal output is performed when the journal printer is connected Note 2 Error logs are output in CSV format Note 3 The error log can be analyzed by opening spreadsheet software Excel and Lotus123 or database software Access Displ...

Page 113: ... Press EXECUTE to clear the error log information Press CANCEL to close the dialog without deleting data FILE OUTPUT Changes to the error log file output select execute screen CANCEL Return to the error log screen without executing file output EXECUTE Press to output the error log in CSV format to the selected card Card Type Press the corresponding button to select one of the four cards as the err...

Page 114: ...STEM MODE IP EMZ Service Manual 4 35 4 13 1 ERROR LOG FILE OUTPUT PROCEDURE 1 Select the card type 2 Select the file number 3 Output the file 4 The confirmation screen appears 5 The Display Error Log screen appears ...

Page 115: ... MODE 4 36 IP EMZ Service Manual 4 13 2 ERROR LOG FILE OUTPUT DELETE PROCEDURE 1 Select the card type 2 Select the file number 3 Delete the file 4 The confirmation screen appears 5 The Display Error Log screen appears ...

Page 116: ...unction is used to back up the Static RAM data The following items are stored in the CF 1 card Items selected in the machine setup screen Calendar Head run distance Wrapping count Pasting count Wrapper error correction data SRAM Data Input Output Screen SRAM Data I O Main body Screen ...

Page 117: ...Chapter 4 SYSTEM MODE 4 38 IP EMZ Service Manual Output Master Data Selection Screen Download Confirmation Screen ...

Page 118: ...Chapter 4 SYSTEM MODE IP EMZ Service Manual 4 39 Backup Confirmation Screen SRAM Data I O Main body Screen ...

Page 119: ...Chapter 4 SYSTEM MODE 4 40 IP EMZ Service Manual Input Master Data Selection Screen Upload Confirmation Screen ...

Page 120: ...Chapter 4 SYSTEM MODE IP EMZ Service Manual 4 41 Restoration Confirmation Screen ...

Page 121: ...a file name sram dat stored in the CF 1 Index Name Setting Select Press the corresponding button to set edit or select the desired index name s The output master data selection screen is displayed when the index name is fixed File Name Select SELECT ALL SELECT Press one of these buttons to select the desired output file Press to move the list index information display page up down Press to move th...

Page 122: ...ction is used to copy data stored in the CF card to another CF card File Transfer Menu Screen Buttons Display Fields Function MENU Returns to the System Menu 1 2 screen OPTION DEVICE Press to transfer the option device program IMAGE FILE Press to transfer copy delete the image file ...

Page 123: ...Chapter 4 SYSTEM MODE 4 44 IP EMZ Service Manual 4 15 1 OPTION DEVICE PROGRAM FILE COPY Option Device Program File Copy Screen Compact Flash Card adapter is required ...

Page 124: ...Chapter 4 SYSTEM MODE IP EMZ Service Manual 4 45 4 15 2 IMAGE FILE COPY Image File Copy Screen Image File Copy Screen Example ...

Page 125: ...om the 4 card types Press the corresponding button to make a selection The selected button will change to blue Press to move the cursor up down EXECUTE The image file BMP stored in the selected card is copied to the copy destination Displays the execution confirmation screen Press EXECUTE to copy Press CANCEL to cancel and close the confirmation screen DELETE Deletes the selected file ...

Page 126: ...Chapter 4 SYSTEM MODE IP EMZ Service Manual 4 47 4 16 MEAT CUT SETUP This specification is for USA Meat cut Delete Select Screen ...

Page 127: ...uency ID Press the desired button to select either NON USE or USE The selected button color will change to blue Default data NON USE Trace Master Delete Select whether or not to delete the Trace Master Press the desired button to select either MANUAL or AUTO The selected button color will change to blue Default data AUTO Transaction Total Delete Select whether or not to delete the Transaction Tota...

Page 128: ... is for EU The row of time data can be rearranged arbitrarily Special Time Screen It will become a default format if a RESET button is touched The operation method 1 Touch a CLEAR button Then a format is erased H1 10 hours H2 01 hour M1 10 minutes M2 01 minute S1 10 seconds S2 01 second ...

Page 129: ...Chapter 4 SYSTEM MODE 4 50 IP EMZ Service Manual 2 Touch the button It displays in an order of having been touched Example 12 34 50 Print 531240 1 3 2 6 5 4 ...

Page 130: ...of the machine 4 19 1 FILE DOWNLOAD 1 Ensure that the System Setting Menu screen is displayed Then touch the CF FILE I O button on the screen 2 The CF File INPUT OUTPUT screen appears 3 Touch to select the MAIN button among the following three commands MAIN Select when writing the machine data into the CF card memory MAIN Select when writing the CF data into the machine memory DELETE Select when d...

Page 131: ...Chapter 4 SYSTEM MODE 4 52 IP EMZ Service Manual 4 Touch to select desired index fields 5 The text edit screen appears Then touch the RETURN button 6 All stored master data appears on the screen ...

Page 132: ...ch SELECT ALL to select all master data Touch to select each master data 8 Touch the EXECUTE button to start downloading 9 The confirmation screen appears Then touch the EXECUTE button to download the selected data into the CF card memory When download is normally completed the buzzer sounds ...

Page 133: ...ayed Then touch the CF FILE I O button on the screen 2 The CF File INPUT OUTPUT screen appears 3 Touch to select the MAIN button among the following three commands MAIN Select when writing the machine data into the CF card memory MAIN Select when writing the CF data into the machine memory DELETE Select when deleting data ...

Page 134: ... EMZ Service Manual 4 55 4 Touch to select a desired index field 5 All stored master data appears on the screen 6 Touch to select desired master data Touch SELECT ALL to select all master data Touch to select each master data ...

Page 135: ...EMZ Service Manual 7 Touch the EXECUTE button to start uploading 8 The confirmation screen appears Then touch the EXECUTE button to upload the selected data into the machine memory When upload is normally completed the buzzer sounds ...

Page 136: ...ayed Then touch the CF FILE I O button on the screen 2 The CF File INPUT OUTPUT screen appears 3 Touch to select the DELETE button among the following three commands MAIN Select when writing the machine data into the CF card memory MAIN Select when writing the CF data into the machine memory DELETE Select when deleting data ...

Page 137: ...anual 4 Touch to select a desired index field and touch the EXECUTE button to start deleting 5 The confirmation screen appears Then touch the EXECUTE button to delete selected master data When deletion is normally completed the buzzer sounds 2 1 ...

Page 138: ...ACHINE NO This specification is for EU Can only use Edit to modify machine number Machine Number Setting Screen Push the EDIT button and edit the machine number It can be composed of numbers Letters and symbols The length of machine number is limited to 20 ...

Page 139: ...hange rate for local currency Select the currency of Setting to barcode Buttons Display Fields Function MENU Returns to the System Menu 2 2 screen EXCHANGE RATE Input the exchange rate for local currency 0 99999999 DECIMAL POSITION In put the decimal position 0 7 BARCODE PRICE SELECT Select the currency of Setting to barcode Euro or Local ...

Page 140: ...er Scanner Setting Screen Buttons Display Fields Function MENU Returns to the System Menu 2 2 screen BARCODE DIGIT NUMBER Input the barcode length PLU BEGIN COL Input the start position of PLU in the barcode PLU DIGIT NUMBER Input the PLU code length CHECK DIGIT BEGIN COL Input the start position of check digit in the barcode ...

Page 141: ...Chapter 4 SYSTEM MODE 4 62 IP EMZ Service Manual ...

Page 142: ...Chapter 5 MECHANICAL ASSEMBLY IP EMZ Service Manual 5 1 Contents 5 1 CASSETTE UNIT 2 5 2 MAIN BODY UNIT 4 5 3 DISPLAY UNIT 6 5 4 SCALE UNIT 7 MECHANICAL ASSEMBLY 5 ...

Page 143: ...Chapter 5 MECHANICAL ASSEMBLY 5 2 IP EMZ Service Manual 5 1 CASSETTE UNIT TITLE CASSETTE UNIT DWG No 096 9752 06 0 ...

Page 144: ...REW CROSS PAN HEAD 17 THREADED ROD ROUND MM 57 COVER GEAR 18 GUIDE LABEL 58 MAIN BODY PRINTER CASSETTE 19 SPRING PLATE GUIDE 59 LIMITTER A ASSY 20 BRAKET HOLDER 60 SENSOR AS LABEL 21 HOLDER ROLLER 61 SCREW CROSS TRUSS 22 SPRING COIL 62 ACCESSORY CLAMP CKN CLAMP 23 SHAFT LABEL 63 TAPE REJECTION 24 STEP SCREW PAN 64 SCREW CROSS FLAT 25 FRAME CASETTE REAR 65 E RING 26 FARAME CASSETTE FRONT 67 SCREW C...

Page 145: ...Chapter 5 MECHANICAL ASSEMBLY 5 4 IP EMZ Service Manual 5 2 MAIN BODY UNIT TITLE MAIN BODY UNIT DWG No 123 2402 05 0 ...

Page 146: ...VER HARNESS THERMAL 97 SCREW CROSS PAN HEAD BWA S2P1 31 PLATE A KEY 99 CROSS HEAD HEX BOLT WITH SW PW 32 BASE KEY 100 PLUS HEX BOLT 33 PLATE A COVER LOWER 102 SET SCREW HEX SOCKET W POINT 34 COLLAR 103 E RING 35 BRAKET STOPPER 104 E RING 36 COVER PRINTER CONNECTOR 105 C RING FOR SHAFT 37 GEAR FLAT 106 TP TAPPING SCREW T2 38 RAIL SLIDE 108 SCREW CROSS TRUSS 40 PLATE A SPRING SUPPORT 109 ACCESSORY C...

Page 147: ...CTOR 20 CROSS HEX SET SCREW S2P2 4 COVER VOLUME 21 TAPPING SCREW CROSS PAN HEAD 5 FRAME CONTROLLER 50 DISPLAY LIQUIT CLYSTAL TFT 6 BRACKET CONNECTOR OPERATION 51 TOUCH PANEL ANALOG 7 SHEET 52 INVERTER 9 SHEET DISPLAY 53 PWB P 917 B 2 10 PRINT TORQUE 54 HARNESS C2 KEY JUNC 14 ACCESSORY CLAMP WIRE 55 HARNESS C4 TFT 15 SCREW CROSS PAN HEAD 56 HARNESS C2 INVERTER 16 SCREW CROSS PAN HEAD 58 VOLUME AS 1...

Page 148: ...ESSORY CLAMP CKN CLAMP 7 METAL FITTING UNIT FOR LEVEL 29 GT CAP SCREW 8 PWB ACCESSORY CARD SPACER 30 TP SCREW 9 ACCESSORY BUSH CABLE 32 SCREW CROSS TRUSS 11 PWB ACCESSORY CARD SPACER 33 HEX BOLT BOLT WASHER AS S2P2 12 ENCLOSURE 36 CROSS HEXAGON BOLT 13 LC UNIT CLC 25L 15kg 30lb 37 TP SCREW M4X8 CHROMATE 14 NAME PLATE COMPANY NAME 38 SHEET INSULATOR 15 PWB P 930A 2 39 SEALING WITH WIRE 16 HARNESS C...

Page 149: ... 3 BASE WEIGH 19 PWB ACCESSORY CARD SPACER 4 ENCLOSURE 20 ACCESSORY BUSH CABLE 5 CASE SCALE LOWER 21 SCREW PLUS TRUSS SCREW LOCK 6 CAP 22 GT CAP SCREW 7 PLATE B 23 TP SCREW 8 BRACKET FOR LEVEL 24 TP SCREW 9 PLATTER 25 HEX BOLT BOLT WASHER AS S2P2 11 LEVEL AS 26 PWB P 930A 2 12 LENSE 27 HARNESS C5 SCALE COMM 13 CAP WINDOW 28 COVER HARNESS 14 LEG ADJUSTING 29 SPRING 15 SEAL 30 TP SCREW 16 NAME PLATE...

Page 150: ...MAIN PC BOARD P 910R 2 3 6 3 THERMAL PC BOARD P 964 3 7 6 4 CONTROL CONSOLE PC BOARD P 917B 2 10 6 5 CONNECTOR JUNCTION PC BOARD P 918A 1 12 6 6 LAN PC BOARD P 967 1 14 6 7 DISPLAY JUNCTION PC BOARD P 919B 3 15 6 8 SCALE BOARD P 930A 1 2 17 6 9 SWITCHING POWER SUPPLY 2H113WI 19 ELECTRIC ASSEMBLY 6 ...

Page 151: ...Chapter 6 ELECTRIC ASSEMBLY 6 2 IP EMZ Service Manual 6 1 ELECTRIC BLOCK DIAGRAM ...

Page 152: ...ne It is located in the main body z Main storage data Master data such as commodity master data etc z Work after PC board replacement Load the backup data if any from IF 21FD Turn on the battery switch after the board was replaced When replacing this board please follow local regulation on its disposal because it contains lithium battery ...

Page 153: ...F Card P 910R 2 XJ16 PCICMA Slot 6 2 2 I O SIGNALS XJ1 No Signal name Direction Other end 1 8 RS 232C P 918 XJ5 9 12 I2NET ELAN 13 16 I2NET ILAN 17 18 RS 485 Wrapper Applicator Sensors and Scale 19 31 Not used 32 33 DC 24V 34 38 GND 39 40 Not used XJ2 No Signal name Direction Other end 1 DC 5V Switching power supply CN7 P 919 XJ7 2 GND 3 DC 12V 4 GND ...

Page 154: ...FG XJ6 No Signal name Direction Other end 1 DC 24V P 964 XJ9 2 GND XJ7 No Signal name Direction Other end 21 KS3 Alphanumeric Key 22 KS2 23 KS1 24 KS0 11 KD5 12 KD4 13 KD3 14 KD2 15 KD1 16 KD0 1 10 25 30 Not Used XJ8 No Signal name Direction Other end 1 Scale stability signal Scale Unit P 930 XJ1 4 5 2 Not used 3 Not used 4 5 RS 485 Scale communication 6 DC 12V 7 GND 8 Not used 9 GND XJ9 No Signal...

Page 155: ... control signal P 919 XJ1 To P 917 via the above mentioned PC board 2 Not used 5 7 GND XJ11 No Signal name Direction Other end 1 DC 12V P 919 XJ6 To P 917 via the above mentioned PC board 2 GND 3 Buzzer ON OFF 4 5 Not used XJ18 No Signal name Direction Other end 1 LAN TD P 967 1 XJ1 2 LAN TD 3 LAN TD 4 5 LAN TD ...

Page 156: ...oard controls the printer It is located in the main body Note that one thermal PC board is required for one printer Set the jumper switch on the PC board for each printer as follows PC board for Printer 1 Note Set OFF for all the settings of DIP switch S1 mounted on the PC board JP3 BSEL0 BSEL1 BSEL2 BSEL3 JP7 0 1 ...

Page 157: ...nd 1 3 5 7 9 11 GND Thermal head 2 4 6 8 10 DC 24V 13 DC 5V 12 14 34 Thermal head control signal XJ9 No Signal name Direction Other end 1 DC 24V P 910 XJ6 2 GND XJ10 No Signal name Direction Other end 1 3 DC 24V Switching power supply CN5 4 6 GND XJ13 No Signal name Direction Other end 1 Power supply for sensor receiving light Label sensor 2 GND emitter side 3 Power supply for sensor emitter side ...

Page 158: ...for sensor receiving light Peel sensor 2 GND emitter side 3 Power supply for sensor emitter side 4 Sensor input signal receiver side XJ16 No Signal name Direction Other end 1 Sensor input signal Head up sensor 2 GND XJ100 No Signal name Direction Other end A1 A60 B1 B60 Signal between P 909 and P 910 P 910 XJ3 ...

Page 159: ...P 917B 2 6 4 1 BOARD LOCATION This board controls the control console It is located in the main body XJ15 XJ17 XJ18 XJ5 XJ6 XJ19 XJ12 XJ14 XJ13 XJ11 XJ7 XJ9 XJ1 P 917B 2 Back Light Back Light Inverter Board LCD volume LCD TFT Touch Panel PRESET SCANNER MAIN Rear view P 919B 3 from XJ2 ...

Page 160: ...t used 5 7 GND XJ13 No Signal name Direction Other end 1 26 LCD control signal RS 232C DC 12V P 919 XJ2 XJ14 No Signal name Direction Other end 1 8 LCD control signal TFT LCD display 9 DC 5V 10 GND 11 14 Not used XJ17 No Signal name Direction Other end 1 LCD contrast adjustment variable resister LCD volume 2 LCD contrast adjustment variable resister XJ18 No Signal name Direction Other end 1 3 DC 1...

Page 161: ...is board connects the I2NET and the options It is located in the main body 6 5 2 I O SIGNALS XJ5 No Signal name Direction Other end 1 8 RS 232C P 910 XJ1 9 12 I2NET ELAN 13 16 I2NET ILAN 17 18 RS 485 Wrapper Applicator Sensors and Scale 19 20 DC 24V 21 24 GND XJ15 XJ14 XJ12 XJ11 XJ13 XJ10 XJ9 XJ7 XJ8 XJ1 XJ2 XJ3 XJ5 XJ4 ...

Page 162: ... EN 5 GND 6 FG XJ13 No Signal name Direction Other end 1 Not used ELAN INLINE 2 Not used 3 GND 4 I2NET EN 5 I2NET D 6 Not used 7 FG 8 I2NET EN 9 I2NET D XJ14 No Signal name Direction Other end 1 Not used ELAN INLINE 2 Not used 3 GND 4 I2NET EN 5 I2NET D 6 Not used 7 FG 8 I2NET EN 9 I2NET D XJ15 No Signal name Direction Other end 1 RS232C CD ELAN INLINE 2 RS232C RxD 3 RS232C TxD 4 RS232C DTR 5 RS23...

Page 163: ...LOCATION This board connects a computer etc using TCP IP It is located in the main body 6 6 2 I O SIGNALS XJ1 No Signal name Direction Other end 1 LAN TD P 910 XJ18 2 LAN TD 3 LAN RD 6 LAN RD 4 5 7 8 GND XJ2 No Signal name Direction Other end 1 LAN TX LAN 2 LAN TX 3 LAN RX 6 LAN RX 4 5 7 8 GND ...

Page 164: ... O SIGNALS XJ1 No Signal name Direction Other end 1 3 4 6 8 15 LCD control signal P 910 XJ10 2 Not used 5 7 GND XJ2 No Signal name Direction Other end 1 26 LCD control signal RS 232C DC 12V P 917 XJ13 XJ3 No Signal name Direction Other end 1 8 LCD control signal P 910 XJ9 9 DC 5V 10 GND 11 14 Not used XJ4 No Signal name Direction Other end 1 RS232C TxD P 910 XJ5 2 RS232C RTS 3 RS232C RxD 4 RS232C ...

Page 165: ... 6 ELECTRIC ASSEMBLY 6 16 IP EMZ Service Manual XJ6 No Signal name Direction Other end 1 DC 12V P 910 XJ11 2 GND 3 Buzzer ON OFF XJ7 No Signal name Direction Other end 1 DC 12V Switching power supply CN7 2 GND ...

Page 166: ... bit Function Set content 1 Board number OFF Command set ON 0 fixed 2 Storage command OFF Command prohibited ON Command allowed 3 Test mode OFF Command allowed ON Command prohibited 4 Move average OFF 8 times ON None 5 Zero bias OFF Yes ON No 6 Weight when transmitting OFF None ON 20msec 7 A D data OFF ASC HEX 5byte ON ASC HEX 6byte 8 Analog filter OFF Soft ON Hard XJ 4 XJ 5 XJ 6 S 1 XJ 3 P 930 S1...

Page 167: ...ame Direction Other end 1 VEX DC 8 V load cell power supply output Not used 2 GND 3 IN load cell input signal 4 IN load cell input signal 5 SHIELD XJ4 No Signal name Direction Other end 1 VEX DC 12 V power supply input P 910 main board XJ8 2 GND 3 VEX 4 FG XJ5 No Signal name Direction Other end 1 D RS485 communication signal P 910 main board XJ8 2 D RS485 communication signal 3 TXVCC 4 TXGND 5 FG ...

Page 168: ...ocated in the main body D65 CN5 CN7 CN6 CN3 CN1 CN2 The indicator lights when DC 5 V is applied 5 V output CN4 When the 200V is applied to the 100V specification the switching power supply is damaged Confirm the specification power supply voltage z Input voltage select PN2 PN3 100V 120V AC85 132V PN1 PN3 200V 240V AC170 264V ...

Page 169: ... Other end 1 AC110 V 120V 230V Fuse 2 AC110 V 120V 230V CN3 No Signal name Direction Other end 1 AC110 V 120V 230V Power switch 2 AC110 V 120V 230V 4 AC110 V 120V 230V 5 AC110 V 120V 230V 3 Not used CN5 No Signal name Direction Other end 1 3 DC24V Not used 4 6 GND CN7 No Signal name Direction Other end 1 DC 5V P 910 XJ2 2 DC 12V P 910 XJ2 P 919 XJ7 3 Not used 4 GND P 910 XJ2 5 GND P 910 XJ2 P 919 ...

Page 170: ...TING IP EMZ Service Manual A 1 Contents A 1 Label Format Table 2 A 2 Label Format Table Configuration 4 A 3 Printing Position change 5 A 4 Print size change 6 A 5 Fixed Character Content change 7 APPENDIX A LABELFORMATTING A ...

Page 171: ...ormat tables are 1 Number of label formats in the Compact Flash 20 written formats fixed not possible to change 2 Number of formats in SRAM 99 formats possible to be written in Set Up mode Fixed program Max 20 formats SRAM Max 99 formats Label format table No 1 Label format table No Label format table No 2 Label format table No Label format table No 3 Label format table No Label format table No 4 ...

Page 172: ...APPENDIX A LABEL FORMATTING IP EMZ Service Manual A 3 Label format table No 99 For receipt ...

Page 173: ... x Number of units Label format table No 2 Unit No 1 Label format table No 3 Unit No 2 Label format table No 4 Unit No 3 Label format table No 5 Unit No 4 Printing instruction Unit No 1 through 63 x Which data x Where Label format table No 6 Unit No 5 Label format table No 7 Unit No 6 Label format table No 8 Unit No 7 x What size Label format table No 9 x x x x x x Unit No 59 Label format table No...

Page 174: ...unit price data Touch the data field of Unit No six times to display 06 Normal Numeric Unit price Or 6 Touch the data field of Unit No When Unit No is touched the list appears and unit price data printing place turns in red frame Unit price data printing position change Use keys to move the printing position Call the unit price printing unit 3 4 Touch the data field of Unit No 34 Fixed Character S...

Page 175: ...ber ITEM No Print the non changed label PRINT Call the unit price data unit Touch the data field of Unit No six times to display 06 Normal Numeric Unit price Or 6 Touch the data field of Unit No When Unit No is touched the list is displayed unit price data printing place turns in red frame Change the size of the unit price data DETAIL Select the character type Touch CHARCTER TYPE to select the des...

Page 176: ...d of Unit No to display 34 Fixed Character String Unit price The fixed character string printing area turns in red frame Display the Unit Setting screen DETAIL Register the fixed characters of the unit price Touch the EDIT key Enter the fixed characters unit price Divided by a carriage return the first line of the PLU name is the Fixed Character No 1 and the second line is No 2 After entry touch t...

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