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Isel LEZ 1 Assembly, Installation And Maintenance Manual Download Page 4

 

isel Germany AG 

 

 

Contents 

1

 

General

 .......................................................................................................................................................... 5

 

1.1

 

Safety guidelines

 .................................................................................................................................. 6

 

1.2

 

Proper use

 ............................................................................................................................................. 8

 

1.3

 

Deliverables

 ........................................................................................................................................... 8

 

2

 

Installation instructions and overview of functions

 .......................................................................... 9

 

2.1

 

Operation

 ............................................................................................................................................... 9

 

2.2

 

Construction of the toothed belt unit/drive elements

 ..................................................................... 11

 

2.3

 

Motor module connection assignment

 ............................................................................................. 27

 

3

 

Commissioning, general information

 ................................................................................................. 29

 

4

 

Assembly and servicing of the toothed belt unit

 ............................................................................. 30

 

4.1

 

Setting up and servicing the shaft slot

 ............................................................................................. 30

 

4.2

 

Setting up and servicing the trolley

 .................................................................................................. 31

 

4.3

 

Adjustingthebeltdrive

 .......................................................................................................................... 31

 

4.4

 

Purpose/Assembly/Cleaning/Lubrication

 ........................................................................................ 33

 

4.5

 

Assembling drive modules on LEZ 1 

– LEZ 2 – LEZ 3 – LEZ 9

 .................................................. 34

 

4.6

 

Assembly / disassembly as individual components

 ....................................................................... 36

 

5

 

Fault list

 ...................................................................................................................................................... 37

 

6

 

Technical specification

 ........................................................................................................................... 38

 

6.1

 

Electrical specification

........................................................................................................................ 38

 

6.2

 

Mechanical specification

 .................................................................................................................... 38

 

6.3

 

Load figures for the trolley/shaft slots

 .............................................................................................. 39

 

7

 

Decommissioning / Disposal

 ................................................................................................................ 40

 

8

 

CE Compliance

 ......................................................................................................................................... 41

 

9

 

Service

 ........................................................................................................................................................ 42

 

10

 

Warranty

 ................................................................................................................................................. 43

 

11

 

Declaration of incorporation  in accordance with MD 2006/42/EG

 .......................................... 44

 

12

 

Index

 ........................................................................................................................................................ 45

 

13

 

Appendix

 ................................................................................................................................................ 46

 

13.1

 

A1: Accessories

 .............................................................................................................................. 46

 

13.2

 

A2 Miscellaneous

 ........................................................................................................................... 47

 

 

Summary of Contents for LEZ 1

Page 1: ...othed belt drive LEZ 1 LEZ 2 LEZ 3 LEZ 9 Assembly instructions with Installation instructions Maintenance instructions Declaration of incorporation for a drive system A partly completed machinery as defined in Machine Directive 2006 42 EG ...

Page 2: ...lts or destruction of the product or possible damage to property Failure to take account of the circumstances indicated by this symbol text picture or table can result in serious damage to property Important information or piece of advice This is important information or a piece of advice on the functioning of this product Observing the safety instructions Before commissioning the axis system as a...

Page 3: ... this documentation October 2011 Other documentation from isel Germany AG Nothing is so good it can t be improved upon In accordance with this motto as the manufacturer we are constantly improving all our manuals including operating instructions and assembly instructions at considerable cost to ourselves We are committed to doing so since this is of benefit to both you as our customers and us We w...

Page 4: ...30 4 2 Setting up and servicing the trolley 31 4 3 Adjustingthebeltdrive 31 4 4 Purpose Assembly Cleaning Lubrication 33 4 5 Assembling drive modules on LEZ 1 LEZ 2 LEZ 3 LEZ 9 34 4 6 Assembly disassembly as individual components 36 5 Fault list 37 6 Technical specification 38 6 1 Electrical specification 38 6 2 Mechanical specification 38 6 3 Load figures for the trolley shaft slots 39 7 Decommis...

Page 5: ...LEZ 1 LEZ 2 LEZ 3 LEZ 9 are linear modules with toothed belt drives ready for installation which are used mainly in factory automation handling systems and in light engineering These linear units are available in various standard lengths and can be fitted with special motor con nections The wide range of configuration and combination options gives the user plenty of scope to implement his design i...

Page 6: ...Hz single phase of the AC grid It is preferable to use for the output stage of the multiphase motor or the output stage of the iMD10 iMD20 servomotor the original power supply recommended by isel Germany AG primary switching mode power supply 230V AC secondary 48V DC Using a different inappropriate power supply renders the warranty null and void In addition using an unsuit able power supply is ass...

Page 7: ...ion programming of the product as a fully functioning drive system function correctly If the product malfunctions or you are unclear about its operational status you should consult the relevant operating instructions assembly instructions http www manuals isel com Here you will find instructions and information on how to check the functions you require and remove the causes of a possible malfuncti...

Page 8: ...near units referred to in these assembly instructions are considered partly completed machines see article 2g of MRL 2006 42 EG An partly completed machine is also defined here as follows quote An partly completed machine is a unit which almost forms a machine but cannot fulfil any given function independently A drive system represents a partly completed machine A partly completed machine is only ...

Page 9: ... on both sides for the ball recirculations 2 The basic supports for all linear guides are extruded aluminium sections to DIN17615 which are fitted with T groove slots for fastening in the base of the section or have mounting holes 3 Precision steel shafts with a hardness of 60 2 HRC are used as guide rails 4 Glass fibre reinforced recirculating ball steering 5 There are patented ball recirculation...

Page 10: ... linear units LEZ 1 LEZ 2 LEZ 3 LEZ 9 only the recirculating belt drive modus operandi is used Linear guide rails also facilitate support for the top trunk which leads to improved positioning accuracy with large axis lengths On the inside of the belt there are rubber teeth which engage in a gearwheel The positive fit of the gearing means that high forces can be transferred Because the teeth preclu...

Page 11: ...thed belt HDT 3 M 15 mm wide 2 central lubrication option 3 simple tensioning of the belt via locking bolts under the slot 4 buffers on both sides with parabolic springs 5 drive motor flanged on both sides 6 variable fixing options 7 2 steel shafts Ø 8 mm pressed into the section and calibrated 8 patented isel shaft slots with T groove slots plane milled 9 rigid aluminium sections in lengths up to...

Page 12: ...e designs Normally isel linear units LEZ1 2 3 9 are delivered without drive modules They are prepared for use with flanged direct drive modules However the relevant drive modules can also be mounted to order LEZ 1 LEZ 1 with shaft slots LEZ 1 with trolley LEZ 2 LEZ 2 with shaft slots LEZ 2 with trolley ...

Page 13: ...Linear units with toothed belt drive LEZ 1 LEZ 2 LEZ 3 LEZ 9 Assembly instructions Page 13 LEZ 3 LEZ 3 with shaft slots LEZ 3 with trolley LEZ 9 LEZ 9 with shaft slots LEZ 9 with trolley ...

Page 14: ... LEZ 1 LEZ 2 LEZ 3 LEZ 9 Assembly instructions Page 14 LEZ 1 dimensions sheet with shaft slots Travel Section length X 150mm Profillänge section length withtrolley Travel Section length X 131mm Profillänge section length Laufrolle roller ...

Page 15: ...O Part number Quantity DESCRIPTION 1 635005 xxxx 1 DZ0223 Linear guide LFS 8 2 2 632125 0000 1 DZ0220 LEZ1 deflector 3 632125 0001 1 DZ0221 Drive block without LEZ1 motor 4 623070 0103 1 TE 2862 4 WS1 for LEZ 1 5 632125 2400 1 TE2400 clamp 6 632900 1 Toothed belt HTD 3M B 9 7 892366 0121 2 Threaded bushing M9 M6 8 609011 xxxx 1 Threaded rail 10 x 4 M6 9 891134 0101 1 Countersunk screw DIN 7991 M 6...

Page 16: ...LEZ 1 LEZ 2 LEZ 3 LEZ 9 Assembly instructions Page 16 LEZ 2 dimensions sheet with shaft slots Travel Section length X 235 mm Profillänge section length withtrolley Travel Section length X 235 mm Profillänge section length Laufrolle roller ...

Page 17: ...ots WS3 completely assembled 6 896011 2322 4 Deep groove ball bearings designation 6201 2Z 7 894030 0320 4 Locking ring DIN 473 D 32 mm S 1 2 8 632126 2816 4 TE 2816 4 rubber bonded metal parabolic spring 9 632126 1982 1 TE 1982 4 clamp 2 10 632126 1984 1 TE 1984 4 Pressure plate for clamp 2 11 632126 1981 1 TE 1981 4 clamp 1 12 632126 1983 1 TE 1983 4 Pressure plate for clamp 1 13 632126 2421 1 T...

Page 18: ...ructions Page 18 LEZ 3 dimensions sheet with shaft slots Travel section length X 235mm with feed rate 70 mm rotation 51 63 8 Profillänge section length withtrolley Travel section length X 235mm with feed rate 70 mm rotation 51 63 8 Profillänge section length Laufrolle roller ...

Page 19: ...e 3 632126 0003 2 DZ 0232 3 Drive ZF3 feed rate 150mm 4 623073 0103 1 TE 2429 3 shaft slots WS3 completely assembled 5 632126 1984 1 TE 1984 4 Pressure plate for clamp 2 6 632126 1982 1 TE 1982 4 clamp 2 7 632126 1981 1 TE 1981 4 clamp 1 8 632126 1983 1 TE 1983 4 Pressure plate for clamp 1 9 632126 2421 1 TE 2421 4 Clamping bolt 10 891132 0122 4 Countersunk screw DIN 7991 M4x12 11 891124 0161 2 Ch...

Page 20: ... LEZ 1 LEZ 2 LEZ 3 LEZ 9 Assembly instructions Page 20 LEZ 9 dimensionssheet with shaft slots Travel Section length X 135 mm Profillänge section length withtrolley Travel Section length X 135 mm Profillänge section length Laufrolle roller ...

Page 21: ...6506 2370 1 DZ2370 Toothed belt wheel HTD 3M Z20 with edge disk for deflector 10 616506 2371 1 DZ2370 Toothed belt wheel HTD 3M Z20 with edge disk for drive 11 632126 2376 2 DZ2376 Bearing cover LEZ 9 12 632126 2374 4 DZ2374 Rubber bonded metal parabolic spring d12 13 632901 1 Toothed belt HTD 3M for LEZ 9 14 896011 0304 4 Single row deep groove ball bearing with sealing disk 6200 2RS1 15 894030 0...

Page 22: ... no LEZ1 MS 045 HT X X 396048 3015 MS 045 HT X X 396049 3015 MS 135 HT X X 396056 3015 LEZ2 MS 600 HT X X 396086 3060 EC 60S with brake X X 396415 3260 EC 60S without brake X X 396415 3060 EC 60L X X 396423 3060 EC 86S X X 396444 3070 EC 86L X X 396466 3070 LEZ3 MS 600 HT right X X 396085 0060 MS 600 HT left X X 396085 0061 MS 900 HT right X X 396088 0060 MS 900 HT left X X 396088 0061 DC 300 X X ...

Page 23: ... drive modules Motor module MS 045 HT Direct drive Part number Motor module L 396048 3015 MS 045 HT direct 73 5mm Motor module MS 045 HT with stepdown ratio 2 1 Part number Motor module L 396049 3015 MS 045 HT 77mm Motor module MS 135 HT with stepdown ratio 2 1 Part number Motor module L 396056 3015 MS 135 HT 78mm ...

Page 24: ...ber Motor module L 396086 3060 MS 600 HT 144 5mm Motor module EC 60 with stepdown ratio 2 1 Part number Motor module L 396415 3260 EC 60S with brake 151 5mm 396415 3060 EC 60S without brake 198 5mm 396423 3060 EC60L 186 5mm Motor module EC 86 with stepdown ratio 2 1 Part number Motor module L 396444 3070 EC 86S 177 5mm 396466 3070 EC 86L 202 5mm ...

Page 25: ...Part number Motor module L 396085 0060 MS 600 HT right 96mm 396088 0060 MS 900 HT right 126mm 396085 0061 MS 600HT left 96mm 396088 0061 MS 900 HT left 126mm Motor module EC 86 Direct drive Part number Motor module L 396444 0070 EC 86S 177 5 mm 396466 0070 EC 86L 202 5mm Motor module DC 300 Directdrive Part number Motor module L 396114 0060 DC 300 210 mm ...

Page 26: ...ly instructions Page 26 Motor module MS 200 HT with stepdown ratio 2 1 Part number Motor module L 396058 3017 MS 200 HT right 198 5 mm 396058 3018 MS 200 HT left 198 5 mm Motor module DC 100 with stepdown ratio 2 1 Part number Motor module L 396112 3063 DC 100 198 5 mm ...

Page 27: ...2 Casing cable shield Sub D 9 pin connection assignment for multiphase motors Motor connection Sub D 9 pin Pin Insert pin mating view on the plug side 1 Motor phase 1A 2 Motor phase 1B 3 Motor phase 2A 4 Motor phase 2B 5 24V switch 6 24V brake 7 Limit switch 2 8 GND brake 9 Limit switch 1 Casing cable shield Amphenol 15 pin connection assignment for multiphase motors Motor connection Amphenol 15 p...

Page 28: ...g view on the plug side 1 Motor phase U 2 Motor phase V 3 Motor phase W 4 5 24V brake 6 GND brake 7 8 9 Protective conductor PE Casing cable shield Insert pin mating view on the plug side 1 Hall signal A 2 5V encoder Hall 3 Encoder track Z 4 Encoder track B 5 Encoder track A 6 24V switch 7 Limit switch 1 8 GND switch 9 Hall signal B 10 GND encoder 11 Encoder track Z 12 Encoder track B 13 Encoder t...

Page 29: ...d check that it is isolated Connect theencoderlead Connect the motor lead Connect the reference switch lead Switch on the controller and check that the reference switch is working correctly Carry out a test run first at a slow travel speed thenunderworkingconditions Incorrect assembly including loading on the axis system cabling or commissioing increases the risks Unauthorised individuals should n...

Page 30: ...ment all increase with pre stressing The working life is reduced Maintenance Shaft slots must be greased via the grease nipple every 300 hours of operation and in any event every three months The grease nipples are on both sides of the front of the slot The factory default setting is designed for the respective tasks in the relevant product descriptions and describes an average value for the stres...

Page 31: ... the pre stressing is too high as a result of engaging the rollers too tightly the working life is reduced Feature the trolley is diifficult to move and can be difficult to move on the guide rails 4 3 Adjustingthebeltdrive Toothed belt pretensioning The toothed belt should be tensioned such that it is deflected on the half trunk length s 2 under the test load F by d s 50 from the straight line The...

Page 32: ... trolley 1 using a pair of pliers 5 3 Correct the belt tension 4 Fix the belt tension by tightening the locking screw 2 LEZ 2 LEZ 3 1 Remove both of the screws 2 on top of the slot 2 Move the shaft slots trolley 1 to the side 3 Slacken the locknut 4 and turn the clamping bolt 3 until the required belt ten sion is reached 4 Lock the screw again and screw the shaft slots trolley 1 onto the tensionin...

Page 33: ... of the shaft slot 2 for greasing Proceed as follows 1 Clean the steel shaft 3 and the grease nipple 1 to remove dirt and solid bodies if necessary 2 Place the grease gun on the clean grease nip ple 1 and force one stroke of grease in 3 Move the shaft slot 2 to and fro several times to distribute the grease introduced 4 Continue to add grease and distribute it until the desired amount is introduce...

Page 34: ... Note that parts to be connected must be free of swarf rust and dirt Gears must also have the same pitch as the toothed belt The motor module 3 is to be secured to the linear unit with 4 countersunk screws DIN 6912 8 8 M6x16 4 The A4x4x18 feather key 1 is then to be placed in the groove of the gear shaft 2 Now push the gear 5 onto the shaft 2 and secure this with an 8 8 M6x20 countersunk screw to ...

Page 35: ...drive module with step down gears on the linear unit LEZ 9 Note that parts to be connected must be free of swarf rust and dirt Gears must also have the same pitch as the toothed belt The motor module 6 is to be secured to the linear unit with 4 cheese head screws DIN 6912 8 8 M6x16 3 Place the tensioning bushing 10 in the gear 7 and fix this loosely with a countersunk screw DIN 7991 8 8 M6x12 4 so...

Page 36: ...ar units on your frame These are used to house threaded rails or sliding nuts accessories Use M6 fastening screws to mount linear units on your rack from below As the topmost picture shows you can also screw on the linear units LEZ 2 and LEZ 9 from above Make sure the mounting surfaces are sufficiently clean The aluminium sections used are extruded sections which owing to the manufacturing process...

Page 37: ...medy Increased noise while running Dirt Clean the linear unit Stiffness Dirt Warping Clean the linear unit Alignment adjustment Increased wear Friction Overload Lack of lubricating film Reduce load Shorten servicing interval Increased play on shaft slots trolley Wear Overload Reduce the prestressing Reduce load Shorten servicing interval Reset the prestressing Important A hostile electromagnetic e...

Page 38: ...g Trolley weight 1 03 kg 2 03 kg 1 3 kg Specific mass without drive module 3 kg m 7 9 kg m 6 5 kg m 4 4 kg m Shaft slots WS1 L 126 x W 72 m WS 3 L 176 x W 130 mm WS 11 L 96 x W 95 mm feed rate per rotation 60 mm 70 mm 70 150 mm 60 mm Effective diameter of the synchronous disks Ø 19 10 mm Ø 22 28 mm Ø 22 28 70 mm Ø47 75 150 mm Ø 19 10 mm Moment of inertia of the synchronous disks 𝑒 7 5 585 kgm 𝑒 6 ...

Page 39: ... 173 4 Nm 𝑴𝒛 static 272 5 Nm 𝑴𝒛 static 117 6 Nm 𝑴𝒙 dynamic 28 6 Nm 𝑴𝒙 dynamic 117 5 Nm 𝑴𝒙 dynamic 39 9 Nm 𝑴𝒚 dynamic 77 1 Nm 𝑴𝒚 dynamic 106 9 Nm 𝑴𝒚 dynamic 59 5 Nm 𝑴𝒛 dynamic 90 2 Nm 𝑴𝒛 dynamic 125 1 Nm 𝑴𝒛 dynamic 69 7 Nm Trolley LW 9 Trolley LW 7 Trolley LW 10 𝑪𝟎 2160 N 𝑪𝟎 2160 N 𝑪𝟎 2160 N C 4000 N C 4000 N C 4000 N 𝑭𝟏 static 4320 N 𝑭𝟏 static 4320 N 𝑭𝟏 static 3420 N 𝑭𝟏 dynamic 3792 N 𝑭𝟏 dynamic 3...

Page 40: ...eliver the products used devices to a collection point for used electrical and electronic devices The separate collection and proper disposal of your products used devices helps to conserve natural resources and guarantees recycling which in turn protects people s health and the environment You can get information on where to find collection points for your used devices from your local borough cou...

Page 41: ...ct does not carry the CE mark although it still conforms to the relevant European directives The manufacturer isel Germany AG herewith confirms that this product is compliant with the following directives EU directive 2006 42 EG Machine Directive EU directive 2006 95 EG Electrical equipment for use within given voltage limits Low vol tage directive EU directive 2004 108 EG Electromagnetic Compatib...

Page 42: ...ice and configuration of controllers motor output stages if in the deliverables you can get advice from Mr Frank Hecht Dermbach Thüringen works Tel 49 0 6659 981 763 Email Frank Hecht isel com Mr Frank Hecht Dermbach Thüringen works Tel 49 0 6659 981 765 Email Frank Jansen isel com Website www isel germany com ...

Page 43: ...or repairs carried out by users themselves effects on the material s surface caused by chemical or physical agents as well improper use e g damage by sharp objects We do not accept any liability for consequential damage We do not accept any liability for damage to persons or property that is caused by incorrect handling or failure to obey the safety guidelines In cases such as these no claim can b...

Page 44: ...hinery Risk assessment Part 1 Principles EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General re quirements The following additional EC Directives relevant to this product were applied Low voltage directive 2006 95 EC The technical documentation for this partly completed machine was produced in accordance with Appendix VII Part B The manufacturer undertakes to pass o...

Page 45: ...embly instructions Page 45 12 Index A Abbreviations 2 Appendix 46 Assembly 30 C CE Compliance 41 Copyright 2 D Deliverables 8 M Motor specification 38 O Operating environment 6 Operation 9 P Proper use 8 S Safety guidelines 6 Service 42 Symbols used 2 W Warranty 43 ...

Page 46: ...n angles for LEZ 2 incl fixing material Part no 2321999 0005 Coupling for transmis sion shaft for LEZ 2 1VE 2 couplings Part no 218050 0002 Transmission shaft Ø 25 mm Length 1 m Part no 219001 0125 Length 2 m Part no 219001 0225 LEZ 3 Connection angles for LEZ 3 incl fixing material Part no 2321999 0005 Couplingfortransmissionshaft for LEZ 2 1VE 2 couplings Part no 218050 0002 Transmission shaft Ø...

Page 47: ...aded strips M6 50 raster 209011 VE 3 parts at 1m Sliding nut M6 209001 0005 VE 100 units Sliding nut 2 x M6 209002 0004 VE 50 units Sliding nut M5 209006 0001 VE 20 units Angled sliding nut 2 x M6 209021 0003 VE 25 units Special angle sliding nut 3x M6 209022 0003 VE 25 units Energy guidance chain Energy guidance chain 3 Connections for E chain 3 VE 1 part at 1m with detensioning VE 1 set Part no ...

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