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Ironman4x4 SLIDE-AWAY, Installation Manual

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Ironman4x4 SLIDE-AWAY Installation Manual Download Page 1

ROLL AWAY HARD TONNEAU

INSTALLATION

GUIDE

NOTE: Although Ironman 4x4 take every possible  

measure to prevent water and dust from entering 

the cargo area, we cannot be held accountable for holes 

and gaps in your factory tub

ISLIDEA

W

AY0XX/280921

SLIDE-AWAY

©Copyright 2021 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd

Summary of Contents for SLIDE-AWAY

Page 1: ...event water and dust from entering the cargo area we cannot be held accountable for holes and gaps in your factory tub ISLIDEAWAY0XX 280921 SLIDE AWAY Copyright 2021 Ironman 4x4 Pty Ltd No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd ...

Page 2: ...r Qty 1 Drain Tubes Qty 4 Adhesive Foam Tape Bolts with Screw Washer Qty 8 Rubber Cover for Front End Track Qty 2 Drain Tube Rubber Washers Qty 4 Hose Clamps Qty 4 Clamp Bracket Dome Head Cap Screw Qty 6 Top Cover Mounting Kit Qty 10 T bolt and Nut Kit Qty 6 Bracket Mounting Qty 8 Remote Control Qty 2 Cable Ties Qty 5 Bracket Covers Grade TORQUE BOLT SIZE M6 x 1 M8 x 1 25 M10 x 1 25 M12 x 1 25 M14...

Page 3: ...ior written consent of Ironman 4x4 Pty Ltd 1 Before installation check the product is compatible with your vehicle make model and year 2 Open the carton and unpack the contents It is recommended to lay out the contents to make it easier to find during installation Separate the packaging into recyclable and rubbish elements and dispose of appropriately ...

Page 4: ...x4 Pty Ltd 3 If required remove the sports bar from the vehicle Take care to inspect any mounting holes left after removal of the sports bar If necessary coat any exposed metal with a cold galvanising solution to protect against corrosion 4 Clean the top faces of the ute tub A clean surface reduces chances of damage and corrosion and improves the seal of the Slide Away on the vehicle ...

Page 5: ...Pull track forward at least two slats a Using a 5mm hex key remove the clutch protection plate This can be found above the label on the left hand side of the drum assembly b With a flat bladed screwdriver turn the clutch screw 3 4 times anti clockwise or until the sliding cover rolls forward freely c Slide cover out so that sliding cover s end piece plus two slats are outside of the drum d Retight...

Page 6: ...tom of side track with the locator on the end of the main drum b Start sliding track on but do not pull all the way back c Check the end of the sliding cover There is a plastic interface that slides into a cut out on the vertical inside face of the side track d Ensure the end of the sliding cover is located in the track before pushing all the way back The five metal fingers should be sitting above...

Page 7: ...y Ltd 8 Secure side tracks to main drum a For this step it may be best to rest the main drum with loosely attached side tracks on its end b Insert 6x fasteners 3 per side from pack B2 NOTE threadlock has been pre applied to the fasteners If the fasteners need to be removed for any reason a medium strength thread locking compound e g blue should be reapplied c Use a 5mm hex key to tighten ...

Page 8: ...astener pack B2 a Separate tops and bottoms from plastic caps b Place top cover over drum Align cover s holes with threaded holes in the metal fingers on the drum c Place a plastic cap base in each hole d Insert and fasten a screw with a Phillips head screwdriver e Snap in a plastic cap over the top Before proceeding check Step 11 Consider drilling drain holes at the front of the tub now while the...

Page 9: ...uare on the vehicle s tub the rubber lips on the side tracks are not caught up the rubber flap at the end of the drum is not caught between the drum and the front of the tub The flap should hang between the tub and cab If the cabin end of the tub sits lower than the sides apply foam tape A6 to ensure a good seal Angle the supplied aluminium positioning bar A4 into the tracks and straighten up to b...

Page 10: ... the half moon opening A11 A14 or A16 depending on model The top of this bracket should sit on the underside of the tub s lip If the tub liner needs to be cut for access to the underside of the lip mark around the edge of the brackets cut liner and then continue d Loosely Secure two brackets together using the M8 bolts with captive washer and spring washer A7 e Insert a long bolt through the botto...

Page 11: ...n tubes in relation to items that will be loaded into the tub so as not to create snag points a Attach using hose clamps A10 the small drain tubes A5 to rear of the tracks and the large tubes to the underside of the drum b As needed bore holes through the ute tub using the supplied bit A19 c Coat all holes with a cold galvanising solution and paint as necessary to prevent corrosion d Install suppl...

Page 12: ...roof hole after drilling 3 Please make sure wiring route avoids engine housing exhaust pipes and other hot or moving components on the vehicle The wiring route of power cable is shown in red Optional In Car Button The optional in car activation button can be connected The Slide Away will function without this If connected find an appropriate position in the dash or other location INSIDE the cabin ...

Page 13: ...ge manual operation 1 Undo the two screws with a 5mm hex key and remove the plate 2 Using a flat bladed screwdriver rotate the screw counterclockwise 3 4 times The cover can now be operated by hand and is not locked To engage remote control operation 1 Using a flat bladed screwdriver rotate the screw clockwise until it won t turn 2 Replace the plate and refix with screws 3 Press a remote control b...

Page 14: ...ss the button to start closing the Tonneau Cover if it is in static mode 2 Press the button to stop the Tonneau Cover if it is in operating mode Open Tonneau Cover 1 Press the button to start opening the Tonneau Cover if it is in static mode 2 Press the button to stop the Tonneau Cover if it is in operating mode Turn off tub interior Light Press the button to turn off the tub interior light Turn o...

Page 15: ...derside of the sweep seal and the top of the wear strip Repeat until the dust has been removed You can also use a high pressure water gun if necessary and then make sure all components have been lubricated DO NOT directly aim the high pressure water jet at the motor ECU connector when cleaning and do some necessary waterproof protection for connectors plugs 4 To clean the main drum assembly diseng...

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