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Goodrive800 Pro Series Inverter Unit Hardware Manual 

 

Mechanical installation 

202202 (V1.0)

 

 

27

 

3.3.5.4

 

Layout and installation for two A8i inverter units 

With the precharge function 

Figure 3-16 shows the cabinet layout for two A8i inverter units with the precharge function. 

Figure 3-16 Cabinet layout for two A8i inverter units with the precharge function 

Buffer module

Cabinet

DC fuse

Cabinet top air outlet cover

Inverter unit

Front-door air inlet

Front door

Sealing sponge

Channel steel base

（-）bus

（+）bus

Output copper bar

Isolation switch

 

 

 

 

Summary of Contents for Goodrive800 Pro Series

Page 1: ......

Page 2: ...Goodrive800 Pro Series Inverter Unit Hardware Manual Change history No Change description Version Release date 1 First release V1 0 Feb 2022...

Page 3: ......

Page 4: ...super calender rewinder and other continuous production lines Port and other large lifting equipment Such as shore side container overhead cranes tire type orbital container gantry cranes grab unloade...

Page 5: ...rinciples 10 2 6 2 Paralleling principle 11 2 7 Product structure 11 2 8 System configuration 12 2 9 Electrical model selection 13 2 9 1 DC fuse 13 2 9 2 Isolation switch 14 2 9 3 Contactor 14 3 Mecha...

Page 6: ...or 56 6 2 2 Cooling fan 57 6 2 3 DC fuse 58 6 2 4 Inverter unit 58 Appendix A Technical data 59 A 1 Derated application 59 A 1 1 Capacity 59 A 1 2 Derating 59 A 2 Grid specifications 60 A 3 Applicatio...

Page 7: ...cal and safety training and obtained the certificates and must be familiar with all steps and requirements of equipment installing commissioning running and maintaining and capable to prevent any emer...

Page 8: ...install the inverter unit on inflammables In addition prevent the inverter unit from contacting or adhering to inflammables Do not run the inverter unit if it is damaged or incomplete Do not contact...

Page 9: ...esents inside the Goodrive800 Pro series product during running Note Do not switch on or switch off the input power supplies of the inverter unit frequently If the inverter unit has been stored for a...

Page 10: ...fety precautions 202202 V1 0 4 1 4 4 Disposal The inverter unit contains heavy metals Dispose of a scrap inverter unit as industrial waste Dispose of a scrap product separately at an appropriate colle...

Page 11: ...utput voltage V Input voltage 1 35 Output current A See section 2 3 Product ratings Output power kW See section 2 3 Product ratings Working efficiency 98 5 at the rated current Environment condition W...

Page 12: ...designation code on the product nameplate Figure 2 2 Product model GD800 51 0600 6 01 Version 01 Pro series Product series GD800 Goodrive800 series engineering VFD Rating 0600 600A Product type 51 Inv...

Page 13: ...AC 3PH 520V 15 690V 10 700 1035VDC Rectifier incoming voltage 3PH 520 690VAC Model Rating Light overload application Heavy overload application Structure Heat dissipation Air volume IN Imax PN ILd PL...

Page 14: ...1 2165 1400 1405 1400 1320 1200 A8s 18 2 3900 2 4 Derated application 2 4 1 Derating due to temperature The standard ambient temperature of inverter unit is in the range of 40 50 and the rated output...

Page 15: ...5 66 56 GD800 51 0650 6 630 100 100 85 75 66 56 GD800 51 0720 6 710 100 100 85 72 62 53 2 5 Overload capability Based on the light overload continuous run current ILd the inverter unit can keep runnin...

Page 16: ...unit consists of fuse bus capacitor IGBT output reactor and other components Figure 2 7 shows the simplified main circuit Figure 2 7 Simplified main circuit diagram U V W PE 1 2 3 4 No Name Descriptio...

Page 17: ...2 6 2 Paralleling principle U V W 3 DC U V W 1 4 5 2 DC No Name 1 Optional Isolation switch 2 Optional DC contactor 3 Optional Buffer resistor 4 DC fuse 5 Inverter unit 2 7 Product structure The foll...

Page 18: ...control boards 8 Fan coverplate 9 Anti tipping stand 10 Pulley 11 UVW AC output terminals 12 Lifting ring installation holes 2 8 System configuration Figure 2 9 shows a typical common DC bus drive sy...

Page 19: ...2 9 Electrical model selection 2 9 1 DC fuse A DC fuse protects the rectifier unit and DC bus in case of short circuit avoiding thermal overload The same brand replacement principle should be followed...

Page 20: ...1 GD800 51 0900 4 01 A8i 1000V 1600A 1 GD800 51 0985 4 S A8s 1000V 1600A 1 GD800 51 1260 4 S A8s 1000V 1600A 1 GD800 51 1405 4 S A8s 1000V 1600A 1 GD800 51 0410 6 01 A8i 1000V 1600A 1 GD800 51 0530 6...

Page 21: ...equipment installation which breaches local laws or regulations If recommendations given by us are not followed the inverter unit may experience problems that the warranty does not cover Only trained...

Page 22: ...cts Without hazard gases or liquids With low salt content Without direct sunlight Altitude Lower than 1000 meters When the altitude exceeds 1000m derate by 1 for every additional 100m When the altitud...

Page 23: ...portation The inverter unit is shipped in a wooden box with pallets which are heavy as a whole and must be carried with a lifting tool such as a forklift and crane operators must be professionally tra...

Page 24: ...s of the surrounding boards Step 3 Remove the surrounding boards and EPE filling materials from the wooden box Step 4 Cut off the plastic windings Step 5 Take out of the unit Step 6 Ensure that the un...

Page 25: ...he top of inverter unit for lifting and moving Never apply force to the positive or negative bus terminals Figure 3 5 Unit top structure Lifting ring Never apply force The inverter unit has a high cen...

Page 26: ...the restraining pin and rotate it 180 to snap into the slot as shown in Figure 3 8 To fold the anti tipping stand rotate the anti tipping stand in the slot by 180 to restore the pressed spring back to...

Page 27: ...llowing Step 1 The inverter unit must be installed and used in a cabinet Step 2 A minimum ventilation clearance must be kept from the top and bottom of the inverter unit to ensure good heat dissipatio...

Page 28: ...Ventilation areas and actual air volumes of inverter units No Frame size Ventilation area Sin cm2 Actual air volume CFM 1 A8i 982 882 2 2 A8i 1964 1764 3 3 A8i 2946 2646 Violation of the requirements...

Page 29: ...tion bracket need to be drilled and assembled on site Figure 3 11 Bottom installation bracket diagram Two crossbeams mustbe installed at the cabinet bottom to support the unit Recommended material thi...

Page 30: ...nstalling one A8i inverter unit with the precharge function in a 400mm wide cabinet No Name 1 Input copper bar 2 Buffer module 3 DC fuse 4 Magnet ring assembly 5 Unit top fixing beam 6 Unit bottom fix...

Page 31: ...the cabinet layout for one A8i inverter unit without the precharge function Figure 3 14 400mm wide cabinet layout for one A8i inverter unit without the precharge function Output copper bar bus bus In...

Page 32: ...e 3 15 Installing one A8i inverter unit without the precharge function in a 400mm wide cabinet No Name 1 Input copper bar 2 DC fuse 3 Magnet ring assembly 4 Unit top fixing beam 5 Unit bottom fixing p...

Page 33: ...echarge function Figure 3 16 shows the cabinet layout for two A8i inverter units with the precharge function Figure 3 16 Cabinet layout for two A8i inverter units with the precharge function Buffer mo...

Page 34: ...nstalling two A8i inverter units with the precharge function in a 600mm wide cabinet No Name 1 Input copper bar 2 Buffer module 3 DC fuse 4 Magnet ring assembly 5 Unit top fixing beam 6 Unit bottom fi...

Page 35: ...ws the cabinet layout for two A8i inverter units without the precharge function Figure 3 18 600mm wide cabinet layout for two A8i inverter units without the precharge function Inverterunit Front door...

Page 36: ...600mm wide cabinet No Name 1 Input copper bar 2 DC fuse 3 Magnet ring assembly 4 Unit top fixing beam 5 Unit bottom fixing plate 6 busbar and busbar clamp 7 busbar and busbar clamp 8 Busbar clamp sup...

Page 37: ...A8i inverter units Figure 3 20 800mm wide cabinet layout for three A8i inverter units bus bus Output copper bar Inverter unit Sealing sponge Front door air inlet Frontdoor Cabinet top air outlet cover...

Page 38: ...ing hole 3 3 5 6 Unit installation and replacement Assembly procedure Step 1 Insert the unit entry exit guide rail into the slot of the cabinet front bottom beam See Figure 3 22 Step 2 Push the unit i...

Page 39: ...or injury See Figure 3 24 When installing or replacing the inverter unit wear gloves and safety shoes to prevent against scratching or smashing Figure 3 24 Unit entry to the cabinet 3 Ensure that the...

Page 40: ...er the unit is pushed into place Checkwhether the unit fits in placewith thefixed beam or metal sheet recommended clearance 3mm Viewoffolding theanti tippingstand Step 3 After confirming that the unit...

Page 41: ...ter unit is equipped with an externally installed keypad as shown in Figure 3 28 which is used with a keypad bracket that can be fixed to the cabinet door or external support sheet metal and the keypa...

Page 42: ...No Operation Compliant Completed 1 Installed the beam for inverter unit fixing in the nine fold profile cabinet 2 Installed the bottom tray for inverter unit fixing in the nine fold profile cabinet 3...

Page 43: ...disconnecting the circuit break device cannot disconnect the entire power supply The inverter unit control system may be live even if not started Please refer to the electrical schematic diagram for i...

Page 44: ...m wiring The following introduces general EMC guidelines on VFDs in several aspects including noise control site wiring and grounding for reference in site installation with consideration of ECM chara...

Page 45: ...lowing requirements The sizes of the input power cables and motor cables must comply with local regulations The input power cables and motor cables must be able to carry the corresponding load current...

Page 46: ...le double shielded twisted pairs Cable with multiple single shielded twisted pairs Note Analog signals and digital signals cannot share a same cable and their cables must be routed separately 4 3 3 Wi...

Page 47: ...s relay signals and other non differential signals non twisted pair cables can be used and the wiring should minimize the loop area and a pair of signal lines should be routed as close as possible Fig...

Page 48: ...layer to PE which is the housing The unshielded part of the control cable that is shielded should be as short as possible and the shield layer is connected to the nearest PE end If the cable is strip...

Page 49: ...ardware Manual Electrical installation 202202 V1 0 43 Figure 4 8 Power cable shield connection 4 4 Electrical wiring 4 4 1 Main circuit wiring 4 4 1 1 Main circuit wiring diagrams Figure 4 9 Inverter...

Page 50: ...ircuit wiring terminals Figure 4 10 Terminals of an inverter module in the A8i frame Name Description DC bus voltage input terminals U V W 3PH AC output terminals PE Grounding terminal 4 4 1 3 Screw t...

Page 51: ...eedback signals X1 indicates the indicator 4 4 2 2 Procedure Step 1 Initial state QS is opened KM is not closed 13 and 14 are in N O state while X1 has no indication Step 2 Precharge state QS is close...

Page 52: ...at routing the input and output power cables that were shielded complied with EMC regulations 5 Checked the external auxiliary power wiring and ensured the wiring positions and voltages are correct 6...

Page 53: ...for the power run fault and status 2 Fiber optic interface Fiber optic communication interface 3 Keypad interface Human machine interface HMI 4 Expansion card 1 Communication expansion card 5 Expansio...

Page 54: ...Do not disassemble the ICU to avoid damage Do not fasten with excessive torque otherwise terminals may be damaged 5 1 1 1 Required tools Phillips screwdriver of size No 1 may be required during insta...

Page 55: ...ICU installation front and side views Side view Frontview E B A C D Requirements on ICU installation space unit mm A B C D E 100 100 30 30 100 5 1 4 ICU installation procedure Step 1 Place the ICU as...

Page 56: ...cation RO1C RO1B RO1A Output of relay 1 ON OFF J5 Multifunction analog input Power for frequency setting Y1 open collector output S1 RO2C RO2B RO2A Output of relay 2 RO3C RO3B RO3A Output of relay 3 R...

Page 57: ...ned by J4 AI3 Analog input 3 Input range 10 10V Analog output AO1 Analog output 1 1 Output range 0 10V or 0 20mA 2 Whether the output type is voltage or current is determined by J1 AO2 Analog output 2...

Page 58: ...TO functions H1 and H2 is valid RO4 is forced to output which can be used as a regular relay usually RO1B NC contact of relay 1 RO1C Common contact of relay 1 RO2A NO contact of relay 2 RO2B NC contac...

Page 59: ...r the DC circuit capacitor to discharge Ensure that the DC bus voltage is lower than 36V 6 1 2 Required tools These tools are used to remove and install devices screws and other components during main...

Page 60: ...outine maintenance periods recommended by INVT Check scope Item Method Criterion Ambient environment Check the temperature and humidity and whether there is vibration dust gas oil spray and water drop...

Page 61: ...m up No exception occurs Check whether there is unusual smell or discoloration Olfactory and visual inspection No exception occurs Check whether there are cracks damage deformation or rust Visual insp...

Page 62: ...the rated voltage for 2 hours and then charge it at 50 of the rated voltage for 2 hours at 75 for another 2 hours and finally charge it at 100 of the rated voltage for 2 hours The method for using a v...

Page 63: ...oise indicates a fan fault If the unit is applied in a key position replace the fan once the fan starts to generate unusual noise You can purchase spares of fans from INVT Cooling fan replacement Read...

Page 64: ...lacing it install the new fuse and copper bar as an assembly and tighten the screws according to the tightening torque table Step 5 Install the protective cover and close the cabinet door Step 6 Conne...

Page 65: ...mon DC system does not exceed the rated power of the motor A 1 2 Derating If the ambient temperature at the VFD installation site exceeds 40 C the VFD installation site altitude exceeds 1000m a cover...

Page 66: ...ical electronic and programmable electronic control systems IEC EN 61800 3 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods IEC EN 61800 5 1 Adjustable...

Page 67: ...luding the EMC related knowledge for installing and or performing commissioning on the electrical drive systems C3 Rated voltage lower than 1000 V applied to the second environment They cannot be appl...

Page 68: ...munication card Figure B 2 Ethernet CANopen communication card Figure B 3 Ethernet PROFINET communication card B 1 1 2 Naming rule EC TX 1 03 Field Field description Naming example Product category EC...

Page 69: ...IBUS is used Pin Description Pin Description 1 Unused 2 Unused 3 B Line Data twisted pair 1 4 RTS Request sending 5 GND_BUS Isolation ground 6 5V BUS Isolated power supply of 5 V DC 7 Unused 8 A Line...

Page 70: ...figuration The length of the user parameter data set during the module initialization is different from that during the network configuration Blinking at 2 Hz Incorrect user parameter data The length...

Page 71: ...SHLD CANopen bus shielding B CANopen terminal resistor switch Terminal resistor switch function description Terminal resistor switch Position Function Description Up OFF CAN_H and CAN_L are not connec...

Page 72: ...connection Error indicator ERROR Red Dark No fault Component in operating state On Bus off or VFD fault The CAN controller bus is off or a fault occurs on the VFD Blinking Initialization error Incorr...

Page 73: ...Ethernet interface 2 for PROFINET communication C PROFINET communication status indicator Used to display faults LED Color Status Description LED1 Green 3 3V power indicator LED2 Bus status indicator...

Page 74: ...stallation and fixing Step 1 Insert the communication card to the target position on the control board shown in the figure Figure B 7 Installation Step 2 Fix the card Figure B 8 Fixing Note Before ins...

Page 75: ...rating the electronic board is unavoidable wear grounded wrist straps when handling the board B 1 2 PG card B 1 2 1 External view Figure B 9 Incremental PG card Figure B 10 Resolver PG card B 1 2 2 In...

Page 76: ...n collector output and frequency divided output Range 1 256 Output impedance 70 3 Function You must choose a PG card when using closed loop vector control The PG card functions include processing circ...

Page 77: ...A PWR COM1 OA IA IB IB OB COM1 36000 RPM meter PG M Power 380V 3PH input 50 60Hz R S T 6 Wiring precautions A PG card signal line and a power line must be routed separately and disallow parallel routi...

Page 78: ...er connection IB IB IA IA 5V Open collector output encoder Shielded cable PG card B A 5V OV OV B A 0 V VCC PE PWR COM1 Push pull output encoder connection IB IB IA IA A B VCC VCC OV 5V Push pull outpu...

Page 79: ...o HOA and HOB Incremental encoder PG cards are mainly used to closed loop vector control on asynchronous motors B 1 2 3 Sin Cos encoder and UVW encoder PG card use instructions 1 Model designation tec...

Page 80: ...and installation method as the UVW encoder PG card except that it does not have a DIP switch for frequency division and the potentiometer position is R101 3 Terminal and DIP switch description Same as...

Page 81: ...coder PG cards can support processing signals of 5V incremental encoders have the similar wiring method with that for incremental encoder PG cards and mainly use wiring ports include the A B Z PWR and...

Page 82: ...rive800 Pro Series Inverter Unit Hardware Manual Dimension drawings 202202 V1 0 76 Appendix C Dimension drawings C 1 Installation dimensions Figure C 1 Installation dimensions Liftingringinstallation...

Page 83: ...6 6 0 0 1 0 0 9 4 7...

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