background image

 
 

 
 

 

  

9

 

 
 

After

 

completion

 

of

 

the

 

clear

 

water

 

flushing,

 

the

 

operation

 

mode

 

appears

 

in

 

the

 

display

 

and

 

the

 

normal

 

program

 

continues

 

to

 

operate

 

further,

 

corresponding

 

to

 

the

 

set

 

parameters.

 

 
 

 

In

 

case

 

a

 

chlorine

 

cleaning

 

routine

 

is

 

required

 

after

 

the

 

acid

 

cleaning

 

the

 

cleaning

 

menu

 

routine

 

must

 

be

 

started

 

again.

 

 

 

 

ATTENTION!

  

If

 

chlorine

 

cleaning

 

is

 

performed

 

after

 

acid

 

cleaning,

 

then

 

the

 

pipes

 

must

 

be

 

sufficiently

 

rinsed

 

(s.

 

step

 

6

 

above)

 

 
 
 
 
 

1.6.2.2

 

Intensive

 

cleaning

 

in

 

separate

 

cleaning

 

tank

 

 

Description:

 

The

 

AQUALOOP

 

membrane

 

station

 

is

 

taken

 

completely

 

out

 

of

 

the

 

bioreactor

 

and

 

put

 

in

 

a

 

separate

 

cleaning

 

container.

 

(If

 

the

 

membrane

 

station

 

is

 

covered

 

in

 

sludge

 

it

 

must

 

first

 

be

 

cleaned

 

(s.

 

section

 

11.6.1).

 

The

 

cleaning

 

container

 

is

 

filled

 

with

 

the

 

cleaning

 

solution

 

(40

 

L

 

for

 

AL

CTank60L

 

and

 

160

 

L

 

for

 

AL

CTank350L)

 

and

 

water

 

up

 

to

 

the

 

top

 

of

 

the

 

pump

 

unit

 

(700

 

mm).

 

Please

 

see

 

the

 

cleaning

 

concentration

 

described

 

(s.

 

section

 

11.6.3)!

  

The

 

pump

 

unit

 

is

 

connected

 

with

 

the

 

control

 

unit

 

in

 

the

 

standard

 

manner.

 

The

 

goal

 

is

 

to

 

circulate

 

the

 

cleaning

 

solution

 

under

 

normal

 

pressure

 

and

 

flow

 

rate

 

for

 

24

 

hours.

  

Therefore,

 

the

 

start

 

times

 

T1

 

and

 

T2

 

and

 

filtration

 

cycles

 

have

 

to

 

be

 

set

 

as

 

follows:

 

 

Start

 

times:

 

T1

 

/

 

T2

 

=

 

16:00

 

/

 

04:00

  

Suction

 

cycles:

  

A1

 

/

 

A2

 

=

 

30

 

/

 

30

 

 

After

 

the

 

cleaning

 

process

 

the

 

cleaning

 

solution

 

is

 

disposed

 

of

 

and

 

clear

 

water

 

is

 

filled

 

into

 

the

 

cleaning

 

container

 

to

 

the

 

top

 

of

 

the

 

pump

 

unit

 

(700

 

mm).

 

After

 

flushing

 

with

 

clear

 

water

 

for

 

one

 

hour

 

the

 

used

 

clear

 

water

 

is

 

disposed

 

of.

 

A

 

second

 

cleaning

 

with

 

clear

 

water

 

is

 

made

 

in

 

the

 

same

 

way,

 

after

 

which

 

the

 

cleaning

 

process

 

is

 

finished.

 

The

 

membrane

 

station

 

is

 

then

 

put

 

back

 

into

 

the

 

bioreactor

 

and

 

connected

 

to

 

the

 

original

 

control

 

unit.

 

 

 
 
 
 

Example:

 

Cleaning

 

AQUALOOP

 

membrane

 

station

,

 

single

 

(one

 

membrane):

 

 

The

 

cleaning

 

tank

 

is

 

placed

 

near

 

the

 

system

 

to

 

connect

 

the

 

pumps

 

with

 

the

 

existing

 

control

 

unit.

 

Be

 

sure

 

the

 

room

 

in

 

which

 

the

 

cleaning

 

takes

 

place

 

is

 

well

 

ventilated!

 

Note:

 

The

 

bottom

 

aeration

 

distributor

 

should

 

be

 

swapped

 

with

 

the

 

flat

 

stand

 

(part

 

of

 

the

 

AL

CTank60L)

 

to

 

close

 

the

 

tank

 

cover

 

during

 

cleaning.

 

See

 

figure

 

below:

 

 

Menu11: Step 7 
Clearwater flushing 
Time: 04: 00min 
ENTER: exit flushing 

Summary of Contents for AQUALOOP greywater recycling 1200 L/day

Page 1: ...reywater recycling 300 L day AQUALOOP greywater recycling 600 L day AQUALOOP greywater recycling 900 L day AQUALOOP greywater recycling 1200 L day AQUALOOP greywater recycling 1500 L day AQUALOOP grey...

Page 2: ...Pressure sensor 4 1 5 Blower 4 1 6 1 Mechanical cleaning of the membrane 5 1 6 2 Chemical cleaning 6 1 6 2 1 In situ cleaning in the bioreactor 6 1 6 2 2 Intensive cleaning in separate cleaning tank...

Page 3: ...onding chapters Maintenance and or check interval Replacement interval Pre filter Check and clean every 3 months Filtration backwash pump Check every 6 months Replace after 20 000 hrs running time Flo...

Page 4: ...d It is suggested that the filtration and backwash pump set be replaced after 20 000 hrs running time Please rerun the water tightness test to ensure there are no air leaks in the pipework after the r...

Page 5: ...the menu overview every 6 months Menu 5 Status 2 Pressure sensor pumps P ADr Pressure sensor blower P ADg When the pressure sensor is not connected the pressure displays 1 200 bar 1 5 Blower AQUALOOP...

Page 6: ...ich is included with the blowers 1 6 Membrane 1 6 1 Mechanical cleaning of the membrane It needs to be determined based on the amount of sludge present in the bottom of the bioreactor whether a full e...

Page 7: ...e In Situ cleaning Intensive cleaning Cleaning time 2 hrs 12 24 hrs Cleaning result greywater application Depends on the initial state of the membrane up to 1 5 L min Independent of the initial state...

Page 8: ...in1 BRmin1 Fig Cleaning connection during normal operation Fig Cleaning device with connected canister chem fluid Shut off valve V1 open Shut off valve V1 close Shut off valve V2 close Shut off valve...

Page 9: ...tion s section 11 6 3 can be added through the cleaning connection In small tank systems with good accessibility e g AL GW200 the cleaning solution can be filled directly into the backwash tank Note T...

Page 10: ...in the standard manner The goal is to circulate the cleaning solution under normal pressure and flow rate for 24 hours Therefore the start times T1 and T2 and filtration cycles have to be set as foll...

Page 11: ...tion with integrated control unit 1 6 2 3 Cleaning solution We recommend the cleaning solution to be made from regular domestic cleaning agents and should be mixed as following example for In Situ cle...

Page 12: ...d well with water after being cleaned with acid before cleaning with alkali and the other way around Follow the warning and safety instructions of the chemicals used Protective gloves and glasses are...

Page 13: ...dissolved oxygen content should be 4 mg L with a range up to 8 mg L The AQUALOOP system treated outflow should be clear like tap water If the effluent is not clear please check the tightness of all me...

Page 14: ...OP blower filter element for 30 100 120 Note 100 and 120 needs two elements ALBL FILTER A 600716 AQUALOOP blower filter element for 60 200 Note 200 needs two elements ALBL FILTER B 600717 AQUALOOP blo...

Page 15: ...djusted Voltage 24 V DC Power 12 W 4 Warranty Contact The warranty terms are included in our sales conditions and can be viewed at http www intewa de en customer menu contact legal conditions For any...

Page 16: ...direct or consequential damages including but not limited to lost profits lost income labour charges delays in production and or idle production which result from defects in material and or workmansh...

Page 17: ...from notification Owner Requirements 1 AQUALOOP system owners must sign a service contract with a local dealer to conduct periodic checks and maintenance and comply with all requirements outlines in I...

Page 18: ...y http www intewa de en company partners international distributors Distribution in South Africa is handled by Pure Rain Technologies Pty Ltd Cirtech House Westlake Business Park Cape Town Tel 086 111...

Page 19: ...18 INTEWA GmbH Version v2 0 sa Subject to technical changes...

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