background image

 
 

 
 

 

  

6

 

 

Attention:

 

a.)

 

Do

 

not

 

loosen

 

the

 

large

 

dark

 

grey

 

nuts

 

located

 

at

 

the

 

top

 

to

 

open

 

the

 

membrane.

 

The

 

reassembling

 

of

 

the

 

cartridge

 

is

 

very

 

difficult

 

without

 

specialised

 

tools.

 

 

b.)

 

After

 

cleaning

 

please

 

check,

 

that

 

the

 

external

 

ring

 

is

 

locked

 

in

 

the

 

LOCK

 

position!

 

 
 

The

 

hollow

 

fibres

 

are

 

now

 

exposed

 

and

 

can

 

be

 

carefully

 

washed

 

with

 

a

 

water

 

jet.

  

 

Note:

 

Damaged

 

or

 

cracked

 

fibers

 

can

 

simply

 

be

 

knotted

 

by

 

the

 

Installer

 

to

 

seal

 

them

 

and

 

the

 

membrane

 

will

 

then

 

pass

 

the

 

leakage

 

test

 

for

 

quality

 

assurance.

  

 
 

 

1.6.2

 

Chemical

 

cleaning

  

 

Chemical

 

cleaning

 

dissolves

 

biological

 

build

up

 

(fouling)

 

and

 

mineral

 

deposits

 

(calcium)

 

accumulated

 

on

 

the

 

hollow

 

fibres.

  

Chemical

 

cleaning

 

is

 

done

 

only

 

if

 

the

 

flow

 

is

 

severely

 

reduced

 

<

 

0.22

 

L/min

 

=

 

(300

 

L/day/MEM).

 

 

Chemical

 

cleaning

 

of

 

the

 

membrane

 

cartridge

 

may

 

be

 

done

 

in

 

two

 

ways:

 

 

In

Situ,

 

directly

 

in

 

the

 

bioreactor

 

(usual

 

method)

 

 

Intensive,

 

in

 

a

 

separate

 

cleaning

 

container

 

 

 

The

 

main

 

differences

 

between

 

the

 

two

 

cleaning

 

possibilities

 

are:

 

 
 

In

Situ

 

cleaning

 

Intensive

 

cleaning

 

Cleaning

 

time

 

2

 

hrs

 

12

 ‐ 

24

 

hrs.

 

Cleaning

 

result

 

(greywater

 

application)

 

Depends

 

on

 

the

 

initial

 

state

 

of

 

the

 

membrane

 

up

 

to

 

1.5

 

L/min

 

Independent

 

of

 

the

 

initial

 

state

 

of

 

the

 

membrane

 

up

 

to

 

2.0

 

L/min

 

Required

 

accessories

 

Filtration

 

cleaning

 

connection

 

and

 

chemical

 

container

 

Separate

 

cleaning

 

container,

  

container

 

size

 

depends

 

on

 

the

 

number

 

of

 

membranes

 

on

 

the

 

membrane

 

station

 

 
 
 

 

1.6.2.1

 

In

Situ

 

cleaning

 

in

 

the

 

bioreactor

 

(usual

 

method)

 

 

Description:

  

The

 

AQUALOOP

 

membrane

 

station

 

remains

 

in

 

the

 

bioreactor.

 

For

 

each

 

membrane,

 

2

 

litres

 

of

 

cleaning

 

solution

 

are

 

poured

 

into

 

the

 

backwash

 

tank.

 

With

 

a

 

semi

automatic

 

cleaning

 

process

 

controlled

 

by

 

the

 

controller,

 

the

 

membranes

 

are

 

cleaned

 

for

 

one

 

hour.

 

After

 

flushing

 

with

 

clear

 

water,

 

the

 

cleaning

 

process

 

is

 

finished

 

(see

 

process

 

below).

 

 

Note:

 

Throughout

 

the

 

chemical

 

cleaning

 

cycle,

 

the

 

growth

 

bodies

 

can

 

remain

 

in

 

the

 

tank,

 

the

 

amount

 

of

 

chlorine

 

used

 

does

 

not

 

affect

 

the

 

bacteria

 

on

 

the

 

growth

 

media,

 

as

 

it

 

removes

 

only

 

the

 

biological

 

build

up

 

within

 

the

 

membrane.

  

However,

 

it

 

is

 

important

 

that

 

the

 

amount

 

of

 

chlorine

 

used

 

should

 

not

 

be

 

higher

 

than

 

directed

 

(s.

 

section

 

1.6.3).

 

 

Summary of Contents for AQUALOOP greywater recycling 1200 L/day

Page 1: ...reywater recycling 300 L day AQUALOOP greywater recycling 600 L day AQUALOOP greywater recycling 900 L day AQUALOOP greywater recycling 1200 L day AQUALOOP greywater recycling 1500 L day AQUALOOP grey...

Page 2: ...Pressure sensor 4 1 5 Blower 4 1 6 1 Mechanical cleaning of the membrane 5 1 6 2 Chemical cleaning 6 1 6 2 1 In situ cleaning in the bioreactor 6 1 6 2 2 Intensive cleaning in separate cleaning tank...

Page 3: ...onding chapters Maintenance and or check interval Replacement interval Pre filter Check and clean every 3 months Filtration backwash pump Check every 6 months Replace after 20 000 hrs running time Flo...

Page 4: ...d It is suggested that the filtration and backwash pump set be replaced after 20 000 hrs running time Please rerun the water tightness test to ensure there are no air leaks in the pipework after the r...

Page 5: ...the menu overview every 6 months Menu 5 Status 2 Pressure sensor pumps P ADr Pressure sensor blower P ADg When the pressure sensor is not connected the pressure displays 1 200 bar 1 5 Blower AQUALOOP...

Page 6: ...ich is included with the blowers 1 6 Membrane 1 6 1 Mechanical cleaning of the membrane It needs to be determined based on the amount of sludge present in the bottom of the bioreactor whether a full e...

Page 7: ...e In Situ cleaning Intensive cleaning Cleaning time 2 hrs 12 24 hrs Cleaning result greywater application Depends on the initial state of the membrane up to 1 5 L min Independent of the initial state...

Page 8: ...in1 BRmin1 Fig Cleaning connection during normal operation Fig Cleaning device with connected canister chem fluid Shut off valve V1 open Shut off valve V1 close Shut off valve V2 close Shut off valve...

Page 9: ...tion s section 11 6 3 can be added through the cleaning connection In small tank systems with good accessibility e g AL GW200 the cleaning solution can be filled directly into the backwash tank Note T...

Page 10: ...in the standard manner The goal is to circulate the cleaning solution under normal pressure and flow rate for 24 hours Therefore the start times T1 and T2 and filtration cycles have to be set as foll...

Page 11: ...tion with integrated control unit 1 6 2 3 Cleaning solution We recommend the cleaning solution to be made from regular domestic cleaning agents and should be mixed as following example for In Situ cle...

Page 12: ...d well with water after being cleaned with acid before cleaning with alkali and the other way around Follow the warning and safety instructions of the chemicals used Protective gloves and glasses are...

Page 13: ...dissolved oxygen content should be 4 mg L with a range up to 8 mg L The AQUALOOP system treated outflow should be clear like tap water If the effluent is not clear please check the tightness of all me...

Page 14: ...OP blower filter element for 30 100 120 Note 100 and 120 needs two elements ALBL FILTER A 600716 AQUALOOP blower filter element for 60 200 Note 200 needs two elements ALBL FILTER B 600717 AQUALOOP blo...

Page 15: ...djusted Voltage 24 V DC Power 12 W 4 Warranty Contact The warranty terms are included in our sales conditions and can be viewed at http www intewa de en customer menu contact legal conditions For any...

Page 16: ...direct or consequential damages including but not limited to lost profits lost income labour charges delays in production and or idle production which result from defects in material and or workmansh...

Page 17: ...from notification Owner Requirements 1 AQUALOOP system owners must sign a service contract with a local dealer to conduct periodic checks and maintenance and comply with all requirements outlines in I...

Page 18: ...y http www intewa de en company partners international distributors Distribution in South Africa is handled by Pure Rain Technologies Pty Ltd Cirtech House Westlake Business Park Cape Town Tel 086 111...

Page 19: ...18 INTEWA GmbH Version v2 0 sa Subject to technical changes...

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