InterPuls PORTABLE IMILK401 Instruction Manual, Operation And Maintenance Original Instructions Download Page 15 | Manualshive

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InterPuls PORTABLE IMILK401 Instruction Manual, Operation And Maintenance Original Instructions Download Page 15

PORTABLE IMILK401

-

Instruction Manual, Operation and

Maintenance original instructions

5640015_07.17_EN

THIS MANUAL IS THE PROPERTY OF -

InterPuls

S.p.A.

-

ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITED

MI - 15

5 SYSTEM

5.1 Washing mode

1

Washing plates

2

Portable iMilk401

3

Milk pump

4

Milk filter

5

Drainage valve

6

Water tank

7

Vacuum pump

8

Inverter (iDrive100)

9

Vacuum adjustment valve
(Stabilvac)

10 Sanivac

11 Vacuum gauge (DVG500)

12 Washing machine (Top Wash III)

13 Power unit (IUP)

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Summary of Contents for PORTABLE IMILK401

Page 1: ...iginal instructions THIS MANUAL IS THE PROPERTY OF InterPuls S p A ANY COPYING EVEN PARTIAL IS STRICTLY PROHIBITED PORTABLE IMILK401 InterPuls S p A Via F Maritano 11 42020 Albinea RE ITALY Tel 39 052...

Page 2: ...ion Use and Maintenance Manual DOCUMENT CODE 5640015_EN EDITION 07 17 PRODUCT Semi automatic milking system for milk transport systems MODEL Portable iMilk401 YEAR OF MANUFACTURE 2017 InterPuls is a r...

Page 3: ...extinguishers 7 1 5 Normative references applied 7 1 6 Marking 8 1 6 1 Dataplates affixed to the machine 8 1 7 Safety decals 8 2 DESCRIPTION OF THE MACHINE 9 2 1 General features 9 2 2 Technical chara...

Page 4: ...rogram P1 35 7 2 4 Drip 35 7 2 5 Automatic drip milking diagram programs P3 P5 P7 P9 36 7 2 6 Manual Milking 37 7 3 Alarms 37 7 3 1 Conductivity alarm 37 7 3 2 Temperature alarm 38 7 4 Detachment proc...

Page 5: ...obile part electrical connections 52 12 1 2 Combifast fixed washing part electrical connections 53 12 1 3 Connector 54 12 1 4 iMilk401 parameters settings 54 12 1 5 Software installation 55 12 1 6 Sof...

Page 6: ...that there is a risk of causing damage to the equipment and or its components NOTE This symbol is used to highlight useful information 1 1 3 Rules and regulations for the user WARNING Any failure to...

Page 7: ...s to be recycled 1 4 Fire prevention 1 4 1 Fire prevention NOTE The machine is not equipped with fire extinguishers The operator must make sure that the place in which the appliance is installed is eq...

Page 8: ...original instructions THIS MANUAL IS THE PROPERTY OF InterPuls S p A ANY COPYING EVEN PARTIAL IS STRICTLY PROHIBITED MI 8 1 6 Marking 1 6 1 Dataplates affixed to the machine 1 7 Safety decals WARNING...

Page 9: ...to have a constant vacuum reserve and in order to reduce vacuum fluctuations ref 1 1 iMilk401 Panel to manage milking and to view the quantity of milk that has been milked ref 2 DVC 1000 Cylinder for...

Page 10: ...in Preferably black 2 Vacuum pipe 13x23 mm 0 51x0 9 in Preferably black 3 Twin pipe 7 6x14 5 mm 0 3x0 57 in Preferably black NOTE The individual iMilk401 panels can be connected to the network by mean...

Page 11: ...h the aforementioned pipe sizes Do not use different sized pipes as such use would compromise the operation of the system CAUTION All assembly diagrams and explanations in this manual refer to the use...

Page 12: ...and 17 72 Hg typically 14 76 Hg Operating temperatures environment 5 C 40 C 23 F 104 F Transport storage temperatures 20 C 50 C 4 F 122 F Temperature of the washing mixture Min 60 C Max 90 C Min 140...

Page 13: ...machine is intended other than the aforementioned WARNING Any use other than the one covered in this manual is considered improper use and is therefore forbidden InterPuls S p A declines any liabilit...

Page 14: ...the operator To overcome this residual risk the operator must wear the P P E indicated in this manual WARNING WASHING During system washing the operator may come into contact with the washing mixture...

Page 15: ...Puls S p A ANY COPYING EVEN PARTIAL IS STRICTLY PROHIBITED MI 15 5 SYSTEM 5 1 Washing mode 1 Washing plates 2 Portable iMilk401 3 Milk pump 4 Milk filter 5 Drainage valve 6 Water tank 7 Vacuum pump 8...

Page 16: ...17_EN PORTABLE IMILK401 Instruction Manual Operation and Maintenance original instructions THIS MANUAL IS THE PROPERTY OF InterPuls S p A ANY COPYING EVEN PARTIAL IS STRICTLY PROHIBITED MI 16 5 2 Mil...

Page 17: ...to carry out pneumatic connection between the Portable iMilk401 and the milking clusters 4 the pneumatic connection diagram 5 the iMilk401 panel connection diagram WARNING Do not connect power supply...

Page 18: ...milking cluster long milk pipe vacuum pipe and twin pipe 1 Retaining ring insertion 2 Connection of the milk tube and vacuum tube between the Combifast and the Portable Milk tube external 29mm 1 14 i...

Page 19: ...S p A ANY COPYING EVEN PARTIAL IS STRICTLY PROHIBITED MI 19 3 Sensor connection already provided by InterPuls 4 Connection between the milking cluster and the Portable Twin tube external 2 x 14 5mm 2...

Page 20: ...Maintenance original instructions THIS MANUAL IS THE PROPERTY OF InterPuls S p A ANY COPYING EVEN PARTIAL IS STRICTLY PROHIBITED MI 20 5 Pneumatic connection diagram DVC 1000 LE30 CONTROL VALVE LE30 P...

Page 21: ...Milk401 Components Terminal Description Cable Colour LE30 E1 R Rear Pulsations Blue CE1 Common Rear Black CE2 Common Front Not used E2 F Front Pulsation Brown CV30 E5 S O Shut off Valve Blue CE5 Commo...

Page 22: ...ata download Should the DHM milking data management software not be available proceed as follows for connection Undo the 4 screws of the iMilk401 box and open the front panel being careful not to pull...

Page 23: ...le part with data download Should the DHM software be available and data transfer is required the cable coming from the Combifast pistol will be a 4 pole shielded type In this case connect the conduct...

Page 24: ...line and a mobile one ref 13 connected directly to the Portable iMilk401 NOTE This manual only shows how to connect the Combifast mobile part to the Portable iMilk401 and how to electrically connect...

Page 25: ...d in the washing area for each Portable iMilk401 to enable simultaneous washing of each milking cluster When washing each Portable iMilk401 if provided download the milking data to the DHM software 6...

Page 26: ...o the PC with the DHM software you are required to connect the brown and green power supply cables as well as the yellow white and relative shielding to download data WARNING Insert a 120 Ohm resistor...

Page 27: ...lking You are required to install a fixed part in the milking area on the milk line between every two animals Each fixed station must be connected to 24VDC power supply NOTE You are not required to co...

Page 28: ...CAUTION During milking ensure that The system is vertical and is not pulled in a sloping position by the animal If the system works in a sloping position it may experience accuracy problems when read...

Page 29: ...t be powered Data download takes a few seconds for each panel To download milking data correctly do as follows Keep the fixed part of the Combifast powered and connect the various Portable iMilk401 on...

Page 30: ...ng to a track system InterPuls does not supply such a system and it is the engineer s task to ensure that the track system is safe and does not cause system malfunctions WARNING During device transpor...

Page 31: ...e distance between the hook and ball to prevent the cluster from touching the ground or the Portable iMilk401 from being too tight during milking If the cluster touches the ground during removal If th...

Page 32: ...ntrol Conductivity control Insertion of the animal number to milk if you have the DHM software Confirmation of the animal number input start and stop milking scroll the parameters decrease the value o...

Page 33: ...erting the mobile part of COMBIFAST into the fixed seat powers the iMilk401 panel Depending on the parameters set the panel will start in the WASHING or DETACHMENT phase or from the last active phase...

Page 34: ...and starts counting the Vacuum Delay the display shows the letter V next to the pulsation indicator and Initial Delay Once the Vacuum Delay has elapsed the shut off valve opens and the pulsator is act...

Page 35: ...e Drip Final Delay detachments operations will start An arrow is displayed on the right side of the screen throughout the drip phase Once VACUUM DELAY has elapsed pulsation is activated and starts to...

Page 36: ...has elapsed milking proceeds as usual If sufficient milk is NOT detected again from the MIN FLOW DRIPP before the FINAL DELAY has elapsed it moves on to the DRIP phase MILKING MAIN DRIP FLOW LEVEL 1 2...

Page 37: ...ing manual milking the panel displays the letter M next to the milking indicator Pressing the same key once again takes you back to automatic mode On completion of milking the milker determines when t...

Page 38: ...ure The detachment procedure is carried out in the following way 1 The pulsator stops and the LED located on top of the Portable iMilk401 starts flashing 2 The shut off valve is closed and passage to...

Page 39: ...ges the frequency and milking ratio until reaching the value set in the parameters Stimulation PR Stimo Ratio REAR Stimo Ratio FRONT After the time set in the Stimulation Time parameter stimulation is...

Page 40: ...d Do NOT operate any panel keys Do NOT remove Combifast from the panel in question Do NOT insert or remove other Combifast on the washing station You are advised to connect all Combifast in their prop...

Page 41: ...eter calib In order to have a more precise measurement it enables you to modify calculation of the quantity milked Refer to chapter 9 CALIBRATION 12 0 30 12 MIn Flow Dripp Set the minimum milk quantit...

Page 42: ...quantity of milk 90 90 90 90 75 Seconds 0 255 28 Milking PR It enables you to set the frequency during milking 60 60 60 60 60 Puls min 50 180 29 Milking ratio R It enables you to set the REAR pulsatio...

Page 43: ...255 37 Vacuum Delay Pulsation is activated after this delay 2 2 2 2 2 Seconds 0 01 25 5 DETACHMENT 38 Detachment Delay After detachment operations and before removing the clusters this delay is counte...

Page 44: ...programming menu select the EXIT parameter or press the key Disconnect power supply from the panel disconnecting Combifast to save the changed parameters 9 CALIBRATION 9 1 1st level milk calibration...

Page 45: ...n change the Milk Meter Calib parameter as follows Each parameter dot corresponds to approximately 0 35Kg 10 If the panel measurement is higher than the actual value decrease the parameter value If th...

Page 46: ...those of the Portable iMilk401 have been obtained work out the difference of the two values and divide it by the number of animals milked The value obtained will be the average error of each animal T...

Page 47: ...Remove the filter and rinse it with clean water and liquid soap e g dishwashing detergent ref fig 1 CAUTION In very humid and dusty environments cleaning should be performed every 3 months WARNING It...

Page 48: ...to replace the rubber shutter every 6 months 10 2 Periodic maintenance 10 2 1 Daily It is essential to adequately wash the milk tubes in order to remove bacteria left in the line and equipment after...

Page 49: ...er replacing the broken liner wash the Portable iMilk401 with warm water only disconnecting the pulsator s filter cartridge and sucking up the warm water from the pulsator twin tube Alternate between...

Page 50: ...y Dripping Final parameter Decrease the Min Flow Dripp Min Flow Detach parameter The unit is detached too late over milking Parameters not set correctly It is possible to Decrease the Final delay Drip...

Page 51: ...RICTLY PROHIBITED MI 51 Parameter 38 Detachment delay incorrectly set Reduce the parameter Detachment delay Par 38 The cluster does not reach the correct position for attachment of the cluster The dis...

Page 52: ...e 12 1 1 Combifast mobile part electrical connections Should the DHM software be available and data transfer is required the cable coming from the Combifast pistol will be shielded by 4 pole In this c...

Page 53: ...g cluster When washing each Portable iMilk401 if provided download the milking data to the DHM software Should data download not be required all you need to do is connect the BLUE and BLACK cables of...

Page 54: ...rrectly you are to allocate an identification number to each Portable iMilk401 following the procedure hereunder From the detachment phase press the key to display the milking parameters summary Then...

Page 55: ...all the new hardware that will be automatically detected Once the software is launched you will be asked to register Insert the farm data and KEY ACCESS reported on the sheet attached to the software...

Page 56: ...able MILKING SESSION set the number of milking carried out daily the start times and duration of the data download SOFTWARE SETTINGS Select the language the type of animal and the unit of measure desi...

Page 57: ...ownloading the data displays the progress CAUTION You are advised to connect all Combifast in their proper washing stations WITHOUT supplying the fixed parts of Combifast Once all panels are connected...

Page 58: ...om the main menu select Cow Management and then the third icon to manage the animals of your farm From the screen that appears you can insert all data relating to the various animals 12 3 3 Graphs scr...

Page 59: ...59 12 3 4 Report screen From the main menu selecting the item Report it is possible to create summary tables and files as follows A Select the type of report desired B Select the options related to th...

Page 60: ...401 Instruction Manual Operation and Maintenance original instructions THIS MANUAL IS THE PROPERTY OF InterPuls S p A ANY COPYING EVEN PARTIAL IS STRICTLY PROHIBITED MI 60 13 SPARE PARTS DIAGRAM 13 1...

Page 61: ...1 Instruction Manual Operation and Maintenance original instructions 5640015_07 17_EN THIS MANUAL IS THE PROPERTY OF InterPuls S p A ANY COPYING EVEN PARTIAL IS STRICTLY PROHIBITED MI 61 13 3 CV30 LE3...

Page 62: ...ess Via Maritano 11 42020 Albinea Reggio Emilia Italy Declares that Machine designation Milking machine for pipeline systems Function Semi automatic milking Models Portable iMilk 401 Serial number ___...

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