Inovance CV800 Series User Manual Download Page 9

 

 

 
 
 
 

Insurance    Contactor 

 
             
Battery 

 

Compressor 

 
                                                                                                                                                                                                                             

 

    24V power supply 

 
35PIN aviation plug 

 
Evaporating fan                                                                                                                         

        Air-conditioning temperature protection signal etc. 

 

Condensate fan                                                                    23PIN

 

aviation plug                                              Air conditioner panel 

 
 
 
• Brush fan: regulate speed directly with internal voltage regulation instructions. 
• Brushless fan: please fix DCDC output voltage, and regulate speed with AI port or PWM port of brushless fan 

Fig. 5 CV800

 

system wiring diagram 

 

 

● Waterproof plugs at DC-DC side should be tightened in turn, otherwise, the middle one will interfere 
with the two beside it. 
 

3. Overall debugging 

a) Connect the compressor and fan, and input the high voltage into DC power supply;   
b) To use external keyboard for debugging, please connect SOP-20-810

 

keyboard;   

c) Debug the inverter and change its parameters;   
d) Debug DC-DC, and change DC-DC

 

parameters;   

e) Write PLC

 

program, and debug PLC;   

f) Start running the air conditioner; 
g) After confirming that everything is OK, confirm whether CAN pull-up resistor is correct, and lock the 
keyboard cover and main power wiring cabin cover. 
 

  Operation and speed regulation of inverter 

F0-02 Select command source 
0: LCD keyboard/background software command channel; 
2: communication command channel (CAN), by default. 
F0-03 Select frequency source 
0: digital setting (F0-08), not saved after power failure;   
1: digital setting (F0-08), saved after power failure;   
9:  communication  setting (CAB),  by  default;  other  options  of  the  two  sets  of  function  codes  are  not 
available. When using PLC to control the inverter, set F0-02 to be 2, and F0-03 to be 9. 
 

  DC-DC startup and voltage regulation 

F4-00: Select startup mode 
1: EN enabled to startup, and EN disenabled to shut down the device;   
2:  EN  enabling  and  CAN  sending  startup  command  to  start  the  device  simultaneously,  and 
correspondingly, EN disenabled or CAN sending shutdown command to shut down the device. Default; 
3: SOP-20-810 keyboard and DI enabled startup and stop. 

 

F4-01: Voltage regulation mode 
1: Voltage regulation, refers to adjust the output voltage with keyboard (default value 27.5V)   
2: control source for voltage regulation is CAN, by default 
Voltage  regulation  range  is  14-27.5,  where  the  keys  F4-11 on  the  keyboard  are  used  for regulating 
voltage of the first module, and the keys F4-12 are used for regulating voltage of the second module. 
 

  DC-DC parallel connection 

The single output of DC-DC is not greater than 65A, and the total output of two channels is not greater 
than 110A, where parallel connection mode is available, i.e. positive terminals of two output channels 
are short-connected to form one channel output power. Please contact us at this time to apply for short 

Summary of Contents for CV800 Series

Page 1: ...n should be conducive to ventilation and heat dissipation so as to ensure the heat dissipation effect and avoid the overheat caused by the sun exposure Use the specified port when the driver is instal...

Page 2: ...ximum frequency 0 025 Control mode SVC open loop vector control synchronous motor V F control asynchronous motor Acceleration and deceleration curve Linear or S curve acceleration and deceleration mod...

Page 3: ...mpt content Parameter program modification copying and download Fast replication of parameters and program downloads Protection Protection function Overcurrent protection overvoltage protection underv...

Page 4: ...s breathable and waterproof Inverter input wiring plugPositive and negative high voltage input Inverter output wiring plug Motor UVW output Keyboard window Fig 2 Opened keyboard cover of the driver Te...

Page 5: ...component D8406 11 AD2 Analog input 2 Correspond to soft component D8407 19 AGND Analog common ground 8 CANH CAN communication Fixed 250K baud rate 15 CANL CAN communication 20 485A Channel 1 485 Opti...

Page 6: ...SS0 X input common terminal Common terminals X00 to X04 16 X05 Set No 5 X input Correspond to soft component X05 28 X06 Set No 6 X input Correspond to soft component X06 13 X07 Set No 7 X input Corre...

Page 7: ...ort Recommended cables and lugs Table 2 1 Recommended cables and lugs at DC DC side Type Name Positive output wire 2 sets Negative output wire Lug Wiring terminal M6 OT terminal M6 OT terminal Recomme...

Page 8: ...itioning in order to view status modify parameters and copy or download programs of CV800 equipment in the driving cab it is recommended to use external SOP 20 810 keyboard for commissioning It is rec...

Page 9: ...efault F0 03 Select frequency source 0 digital setting F0 08 not saved after power failure 1 digital setting F0 08 saved after power failure 9 communication setting CAB by default other options of the...

Page 10: ...tioning control panel When 23PIN aviation plug is connected to 24V the keyboard may search CV800 DCDC equipment and connected to 24V and 540VDC CV800 INV equipment may be searched When disconnect 540V...

Page 11: ...and PLC after the three devices are searched See Appendix A for information on operation Rooting is risky please keep keyboard on line during the whole copying process If power failure occurs the mach...

Page 12: ...enu Authority management Keyboard login input login password 37421 After keyboard login enter the keyboard upgrade menu i e Menu System operation Keyboard upgrade as shown in the figure below HEV BUS...

Page 13: ...he copying Fig 15 Waiting interface during upgrade Import keyboard configuration file 1 Connect the keyboard to the computer via the UBS port to see following contents on the computer Please select a...

Page 14: ...ge 15VDC Input connection mode Aviation plug pluggable OFF voltage 5VDC Input type Digital input Port filtering time 10ms Input mode Source SINK type Input impedance 4 3K Input voltage class 24VDC max...

Page 15: ...acitors and other capacitive loads may be present under the load of electronic circuits such as inverters 4 Transistor output specification Table B 5 Basic output specification of transistor Item Spec...

Page 16: ...thermal resistance input of Channel 3 PT3 Input Negative NTC thermal resistance input of Channel 3 PT4 Input Positive NTC thermal resistance input of Channel 4 PT4 Input Negative NTC thermal resistanc...

Page 17: ...latest version as background programming software of the product The software will be used for application programming and download monitoring For engineering PLC type select H1U XP The maximum progr...

Page 18: ...please refer to COM1 of general version PLC CAN communication function Controller CAN communication supports free protocol conforming to CAN2 0 protocol specification CAN communication baud rate fixed...

Page 19: ...ut 4 channel analog voltage output are supported Special components involved include M component Description of M component D component Description of D component Input filtration coefficient M8390 Re...

Page 20: ...grounded or short circuited Eliminate peripheral faults detect whether the motor is short circuited or the circuit is open The control mode is FVC or SVC without performing parameter tuning Set and tu...

Page 21: ...ted within the range from 30 to 50 In the deceleration process an external force has driven the motor to run Remove the external force or install brake resistor the maximum frequency F3 26 increase fo...

Page 22: ...ral faults Three phases of input voltage are unbalanced during motor running Check whether the motor three phase winding is normal and complete troubleshooting Driver board or IGBT module faulted Seek...

Page 23: ...reasonable range If such warning is reported the inverter will calculate the mutual inductance and no load current based on known motor parameters and the values might be different from the optimal va...

Page 24: ...frequency source X options 0 F0 05 Options of auxiliary frequency source Y range when superimposed 0 relative to the maximum frequency 1 relative to frequency source X 0 F0 06 Auxiliary frequency sour...

Page 25: ...ted current 0 01A 655 35A Determine specification F1 04 Motor rated frequency 0 01Hz Max frequency F0 10 Determine specification F1 05 Motor rated speed 1rpm 65535rpm Determine specification F1 06 Asy...

Page 26: ...0 0 F2 10 Torque upper limit setting under speed control electric 0 0 200 0 150 0 F2 11 Torque upper limit source under speed control power generation 0 upper limit number setting F2 10 1 AI1 2 AI2 4...

Page 27: ...1 0 Parameter Name Setting range Default value Change F2 53 Generation power limiting enabled 0 not enabled 1 enabled 0 F2 54 Generation power limiting 0 0 200 0 Determine specification Group F3 V F...

Page 28: ...0 50 5 F3 27 Torque error compensation time constant 0 1 10 0 0 5 F3 28 Automatic frequency ascending enabled 0 not enabled 1 enabled 0 F3 29 Minimum electric torque current 10 100 50 F3 30 Maximum po...

Page 29: ...cimal places 3 3 decimal places 1 F7 13 Accumulated power on time 0h 65535h F7 14 Accumulated power consumption 0 kilowatt hour 65535 kilowatt hour F7 15 Performance temporary version number 0 65535 F...

Page 30: ...rd latest fault occurs F9 22 Driver state when the third latest fault occurs F9 23 Power on time before occurrence of the third latest fault F9 24 Running time when the third latest fault occurs Param...

Page 31: ...ion action options 4 Units place running time expired E26 ten s place user defined fault 1 E27 hundred s place user defined fault 2 E28 thousand s place Power on time expires E29 ten thousand s place...

Page 32: ...3 100 0 100 0 0 0 FC 04 Multiple stage instruction 4 100 0 100 0 0 0 FC 05 Multiple stage instruction 5 100 0 100 0 0 0 FC 06 Multiple stage instruction 6 100 0 100 0 0 0 FC 07 Multiple stage instruct...

Page 33: ...6 J1939 message format modification and check 0 65535 0 Fd 47 ID of messeage 1 received high 16 bit 0 0x1FFF 0x1400 Fd 48 ID of messeage 1 received low 16 bit 0 0xFFFF 0x9183 Fd 49 Sending cycle 1 1 6...

Page 34: ...ing cap frequency 0 00Hz Max frequency F0 10 12 00Hz A5 01 PWM modulation mode 0 asynchronous modulation 1 synchronous modulation 0 A5 02 Dead zone compensation mode options 0 no compensation 1 compen...

Page 35: ...tor mixed mode field weakening 3 no field weakening 1 A9 21 Synchronous motor field weakening gain 0 50 5 A9 22 Synchronous motor output voltage upper margin 0 50 5 A9 23 Max generation adjustment gai...

Page 36: ...fan runs properly Input undervoltage Input voltage is lower than 250V Input terminal not powered Check the input voltage Check if the input terminal is powered Input overvoltage Input voltage is highe...

Page 37: ...5 0 F3 01 Select the number of failures to display 0 65535 0 F3 02 Fault code 1 input overvoltage 2 input undervoltage 3 Module 1 output overvoltage 4 Module 1 output undervoltage 5 Module overheated...

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