Inovance CV800 Series User Manual Download Page 20

  Troubleshooting 

Fault name

 

Panel display

 

Troubleshooting

 

Countermeasure

 

Current 
detection 
fault

 

 

 

Inverter current 
sampling abnormal

 

Check whether the main circuit is 
powered on; whether Hall sensor, 
or current sampling device is 
damaged, and contact the 
manufacturer.

 

 

 

 
 
 
 
 
 

 

Acceleration 
overcurrent

 

 

Inverter output circuit is 
grounded or short 
circuited

 

Eliminate peripheral faults, detect 
whether the motor or delay 
contactor is short circuited.

 

The  control  mode  is 
FVC  or  SVC,  without 
performing 

parameter 

tuning 

Set  and  tune  motor  parameters 
according to the motor nameplate. 

Rapid acceleration, too 
short acceleration time 
setting

 

Increase the acceleration time. 

 

 

Improper overcurrent 
stall suppression 
setting   
   

Confirm that overcurrent stall 
suppression function (F3-19) has 
been enabled; 
Set value of overcurrent stall action 
current (F3-18) is too large, and is 
recommended to be adjusted 
within the range from 120% to 
160%; set value of overcurrent stall 
suppression gain (F3-20) is too 
small and is recommended to be 
adjusted within the range from 20 
to 40.

 

 
 

Improper manual 
torque magnification or 
V/F curve

 

Adjust the manual torque 
magnification or V/F curve.

 

Start the motor that is 
rotating 

Select  speed  tracking  startup  or 
start the motor until it stops. 

 

Fault name

 

Panel display

 

Troubleshooting

 

Countermeasure

 

 

Acceleration 
overcurrent

 

 

 

Subject to external 
interference

 

Check  the  history  failure  record.  If 
the  current  value  when  a  failure 
occurs  is  far  from  the  overcurrent 
value, find the interference source.

 

If  no  other  interference  source  is 
found,  the  driver  board  or  Hall 
device might be faulted. 

 

 

 
 
 
 
 
 
 
 

 

Deceleration
overcurrent 

 

Inverter output circuit is 
grounded or short 
circuited

 

Eliminate peripheral faults, detect 
whether the motor is short circuited 
or the circuit is open.

 

The  control  mode  is 
FVC  or  SVC,  without 
performing 

parameter 

tuning

 

Set and tune motor parameters 
according to the motor nameplate.

 

Rapid deceleration, too 
short deceleration time 
setting

 

Increase the deceleration time.

 

 

 
 

Improper overcurrent 
stall suppression 
setting

 

 

Confirm that overcurrent stall 
suppression function (F3-19) has 
been enabled;

 

Set value of overcurrent stall action 
current (F3-18) is too large, and is 
recommended to be adjusted 
within the range from 120% to 
160%; set value of overcurrent stall 
suppression gain (F3-20) is too 
small and is recommended to be 
adjusted within the range from 20 
to 40.

 

 

 

No brake unit and brake 
resistor are installed

 

Install brake unit and brake 
resistor. 

 

Subject to external 
interference

 

Check  the  history  failure  record.  If 
the  current  value  when  a  failure 
occurs  is  far  from  the  overcurrent 
value, find the interference source.

 

If  no  other  interference  source  is 
found,  the  driver  board  or  Hall 
device might be faulted.

 

 

 
 
 
 
 
 
 

Constant 
speed 
overcurrent

 

 

Inverter output circuit is 
grounded or short 
circuited

 

Eliminate peripheral faults, detect 
whether the motor is short circuited 
or the circuit is open.

 

The  control  mode  is 
FVC  or  SVC,  without 
performing 

parameter 

tuning

 

Set and tune motor parameters 
according to the motor nameplate.

 

 

 

Improper overcurrent 
stall suppression 
setting

 

Confirm that overcurrent stall 
suppression function (F3-19) has 
been enabled;

 

Set value of overcurrent stall action 
current (F3-18) is too large, and is 
recommended to be adjusted 
within the range from 120% to 
160%; set value of overcurrent stall 
suppression gain (F3-20) is too 
small and is recommended to be 
adjusted within the range from 20 
to 40.

 

 

 

 

In  stable  operation  state,  if  the 
running  current  exceeds  the  rated 

Summary of Contents for CV800 Series

Page 1: ...n should be conducive to ventilation and heat dissipation so as to ensure the heat dissipation effect and avoid the overheat caused by the sun exposure Use the specified port when the driver is instal...

Page 2: ...ximum frequency 0 025 Control mode SVC open loop vector control synchronous motor V F control asynchronous motor Acceleration and deceleration curve Linear or S curve acceleration and deceleration mod...

Page 3: ...mpt content Parameter program modification copying and download Fast replication of parameters and program downloads Protection Protection function Overcurrent protection overvoltage protection underv...

Page 4: ...s breathable and waterproof Inverter input wiring plugPositive and negative high voltage input Inverter output wiring plug Motor UVW output Keyboard window Fig 2 Opened keyboard cover of the driver Te...

Page 5: ...component D8406 11 AD2 Analog input 2 Correspond to soft component D8407 19 AGND Analog common ground 8 CANH CAN communication Fixed 250K baud rate 15 CANL CAN communication 20 485A Channel 1 485 Opti...

Page 6: ...SS0 X input common terminal Common terminals X00 to X04 16 X05 Set No 5 X input Correspond to soft component X05 28 X06 Set No 6 X input Correspond to soft component X06 13 X07 Set No 7 X input Corre...

Page 7: ...ort Recommended cables and lugs Table 2 1 Recommended cables and lugs at DC DC side Type Name Positive output wire 2 sets Negative output wire Lug Wiring terminal M6 OT terminal M6 OT terminal Recomme...

Page 8: ...itioning in order to view status modify parameters and copy or download programs of CV800 equipment in the driving cab it is recommended to use external SOP 20 810 keyboard for commissioning It is rec...

Page 9: ...efault F0 03 Select frequency source 0 digital setting F0 08 not saved after power failure 1 digital setting F0 08 saved after power failure 9 communication setting CAB by default other options of the...

Page 10: ...tioning control panel When 23PIN aviation plug is connected to 24V the keyboard may search CV800 DCDC equipment and connected to 24V and 540VDC CV800 INV equipment may be searched When disconnect 540V...

Page 11: ...and PLC after the three devices are searched See Appendix A for information on operation Rooting is risky please keep keyboard on line during the whole copying process If power failure occurs the mach...

Page 12: ...enu Authority management Keyboard login input login password 37421 After keyboard login enter the keyboard upgrade menu i e Menu System operation Keyboard upgrade as shown in the figure below HEV BUS...

Page 13: ...he copying Fig 15 Waiting interface during upgrade Import keyboard configuration file 1 Connect the keyboard to the computer via the UBS port to see following contents on the computer Please select a...

Page 14: ...ge 15VDC Input connection mode Aviation plug pluggable OFF voltage 5VDC Input type Digital input Port filtering time 10ms Input mode Source SINK type Input impedance 4 3K Input voltage class 24VDC max...

Page 15: ...acitors and other capacitive loads may be present under the load of electronic circuits such as inverters 4 Transistor output specification Table B 5 Basic output specification of transistor Item Spec...

Page 16: ...thermal resistance input of Channel 3 PT3 Input Negative NTC thermal resistance input of Channel 3 PT4 Input Positive NTC thermal resistance input of Channel 4 PT4 Input Negative NTC thermal resistanc...

Page 17: ...latest version as background programming software of the product The software will be used for application programming and download monitoring For engineering PLC type select H1U XP The maximum progr...

Page 18: ...please refer to COM1 of general version PLC CAN communication function Controller CAN communication supports free protocol conforming to CAN2 0 protocol specification CAN communication baud rate fixed...

Page 19: ...ut 4 channel analog voltage output are supported Special components involved include M component Description of M component D component Description of D component Input filtration coefficient M8390 Re...

Page 20: ...grounded or short circuited Eliminate peripheral faults detect whether the motor is short circuited or the circuit is open The control mode is FVC or SVC without performing parameter tuning Set and tu...

Page 21: ...ted within the range from 30 to 50 In the deceleration process an external force has driven the motor to run Remove the external force or install brake resistor the maximum frequency F3 26 increase fo...

Page 22: ...ral faults Three phases of input voltage are unbalanced during motor running Check whether the motor three phase winding is normal and complete troubleshooting Driver board or IGBT module faulted Seek...

Page 23: ...reasonable range If such warning is reported the inverter will calculate the mutual inductance and no load current based on known motor parameters and the values might be different from the optimal va...

Page 24: ...frequency source X options 0 F0 05 Options of auxiliary frequency source Y range when superimposed 0 relative to the maximum frequency 1 relative to frequency source X 0 F0 06 Auxiliary frequency sour...

Page 25: ...ted current 0 01A 655 35A Determine specification F1 04 Motor rated frequency 0 01Hz Max frequency F0 10 Determine specification F1 05 Motor rated speed 1rpm 65535rpm Determine specification F1 06 Asy...

Page 26: ...0 0 F2 10 Torque upper limit setting under speed control electric 0 0 200 0 150 0 F2 11 Torque upper limit source under speed control power generation 0 upper limit number setting F2 10 1 AI1 2 AI2 4...

Page 27: ...1 0 Parameter Name Setting range Default value Change F2 53 Generation power limiting enabled 0 not enabled 1 enabled 0 F2 54 Generation power limiting 0 0 200 0 Determine specification Group F3 V F...

Page 28: ...0 50 5 F3 27 Torque error compensation time constant 0 1 10 0 0 5 F3 28 Automatic frequency ascending enabled 0 not enabled 1 enabled 0 F3 29 Minimum electric torque current 10 100 50 F3 30 Maximum po...

Page 29: ...cimal places 3 3 decimal places 1 F7 13 Accumulated power on time 0h 65535h F7 14 Accumulated power consumption 0 kilowatt hour 65535 kilowatt hour F7 15 Performance temporary version number 0 65535 F...

Page 30: ...rd latest fault occurs F9 22 Driver state when the third latest fault occurs F9 23 Power on time before occurrence of the third latest fault F9 24 Running time when the third latest fault occurs Param...

Page 31: ...ion action options 4 Units place running time expired E26 ten s place user defined fault 1 E27 hundred s place user defined fault 2 E28 thousand s place Power on time expires E29 ten thousand s place...

Page 32: ...3 100 0 100 0 0 0 FC 04 Multiple stage instruction 4 100 0 100 0 0 0 FC 05 Multiple stage instruction 5 100 0 100 0 0 0 FC 06 Multiple stage instruction 6 100 0 100 0 0 0 FC 07 Multiple stage instruct...

Page 33: ...6 J1939 message format modification and check 0 65535 0 Fd 47 ID of messeage 1 received high 16 bit 0 0x1FFF 0x1400 Fd 48 ID of messeage 1 received low 16 bit 0 0xFFFF 0x9183 Fd 49 Sending cycle 1 1 6...

Page 34: ...ing cap frequency 0 00Hz Max frequency F0 10 12 00Hz A5 01 PWM modulation mode 0 asynchronous modulation 1 synchronous modulation 0 A5 02 Dead zone compensation mode options 0 no compensation 1 compen...

Page 35: ...tor mixed mode field weakening 3 no field weakening 1 A9 21 Synchronous motor field weakening gain 0 50 5 A9 22 Synchronous motor output voltage upper margin 0 50 5 A9 23 Max generation adjustment gai...

Page 36: ...fan runs properly Input undervoltage Input voltage is lower than 250V Input terminal not powered Check the input voltage Check if the input terminal is powered Input overvoltage Input voltage is highe...

Page 37: ...5 0 F3 01 Select the number of failures to display 0 65535 0 F3 02 Fault code 1 input overvoltage 2 input undervoltage 3 Module 1 output overvoltage 4 Module 1 output undervoltage 5 Module overheated...

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