Inovance CV800 Series User Manual Download Page 2

● Follow the recommended value of cable in this manual, 
and select copper conductor of corresponding size! 
●The specification and installation of the main circuit wiring 
shall comply with local regulations and relevant IEC 
standards. 

 

 

Operation precautions

 

 

Danger

 

● Do not touch any input or output port of the driver and 
peripheral circuits, otherwise it may cause electric shock! 
●Do not touch the housing of driver to test the temperature, 
otherwise it may cause burns! 
● After the driver is powered on, do not force to cut off 
external high voltage and low voltage power supply. Follow 
the normal sequence to power off the whole vehicle and the 
driver! 

 

Danger

 

● Please do not use contactor to control the

 

start-up and 

shut-down of driver, otherwise it may cause

 

damage to the 

equipment!   
●Please do not change the manufacturer's parameters at 
will, otherwise it may cause damage to the equipment! 

 

1. Product information 

The CV800 driver consists of three independent parts, PLC, DC-DC and inverter, and CAN communication network is applied for internal 
communication.

 

  Explanation of Product Model 

 

 

  Technical specifications 

Item

 

Specification

 

 

Inverter

 

 
 
 
 
 

Basic 
function

 

Maximum output 
frequency

 

Vector control: 0~500Hz; V/F control: 0~500Hz

 

Carrier 
frequency

 

0.8kHz~12kHz (

adjust carrier frequency 

automatically according to load characteristics

)

 

Input frequency 
resolution

 

Digital setting: 0.01Hz; simulation setting: 
maximum frequency×0.025%

 

Control mode

 

SVC open-loop vector control (synchronous 
motor); V/F

 

control (asynchronous motor)

 

 

Acceleration and 
deceleration 
curve

 

Linear or S curve acceleration and deceleration 
mode

Four kinds of acceleration and deceleration time, 
with range of 

0.0~6500.0s

 

Automatic 
voltage 
adjustment 
(AVR)

 

When the grid voltage changes, the output voltage 
can be maintained constant automatically 

Overvoltage and 
overcurrent stall 
control

 

The current and voltage are automatically restricted 
during the operation, preventing frequent tripping 
due to overcurrent or overvoltage

 

Fast current 
limiting function

 

Minimize

 overcurrent failure and ensure normal 

operation of inverter

 

Torque limitation 
and control

 

With "excavator" features, 

it automatically restrict 

torque during operation, preventing frequent 
tripping due to overcurrent

the closed-loop vector 

model may be applied for torque control 

 

Powerful 
background 
software

 

Support inverter parameter operation and virtual 
oscilloscope function

s

 

The virtual oscilloscope can be used for graphical 
monitoring of the internal state of inverter 

 

Operation

 

Frequency 
source

 

Operation panel setting, control terminal setting, 
and serial communication port setting can be 
switched in many ways 

Frequency 
source

 

Five frequency sources: digital setting, analog 
voltage setting, analog current setting, pulse setting 
and serial port setting that can be switched in many 
ways 

 
 

P: three

-

in

-

one, with PLC

 

Identification 

Voltage class 

DC 
250V-880V 

 

Identification 

Inverter output current (A) 

DCDC output 

current (A) 

025

 

25

 

74

 

032 

32 

110 

 

CV800: all-in-one type

 

Summary of Contents for CV800 Series

Page 1: ...n should be conducive to ventilation and heat dissipation so as to ensure the heat dissipation effect and avoid the overheat caused by the sun exposure Use the specified port when the driver is instal...

Page 2: ...ximum frequency 0 025 Control mode SVC open loop vector control synchronous motor V F control asynchronous motor Acceleration and deceleration curve Linear or S curve acceleration and deceleration mod...

Page 3: ...mpt content Parameter program modification copying and download Fast replication of parameters and program downloads Protection Protection function Overcurrent protection overvoltage protection underv...

Page 4: ...s breathable and waterproof Inverter input wiring plugPositive and negative high voltage input Inverter output wiring plug Motor UVW output Keyboard window Fig 2 Opened keyboard cover of the driver Te...

Page 5: ...component D8406 11 AD2 Analog input 2 Correspond to soft component D8407 19 AGND Analog common ground 8 CANH CAN communication Fixed 250K baud rate 15 CANL CAN communication 20 485A Channel 1 485 Opti...

Page 6: ...SS0 X input common terminal Common terminals X00 to X04 16 X05 Set No 5 X input Correspond to soft component X05 28 X06 Set No 6 X input Correspond to soft component X06 13 X07 Set No 7 X input Corre...

Page 7: ...ort Recommended cables and lugs Table 2 1 Recommended cables and lugs at DC DC side Type Name Positive output wire 2 sets Negative output wire Lug Wiring terminal M6 OT terminal M6 OT terminal Recomme...

Page 8: ...itioning in order to view status modify parameters and copy or download programs of CV800 equipment in the driving cab it is recommended to use external SOP 20 810 keyboard for commissioning It is rec...

Page 9: ...efault F0 03 Select frequency source 0 digital setting F0 08 not saved after power failure 1 digital setting F0 08 saved after power failure 9 communication setting CAB by default other options of the...

Page 10: ...tioning control panel When 23PIN aviation plug is connected to 24V the keyboard may search CV800 DCDC equipment and connected to 24V and 540VDC CV800 INV equipment may be searched When disconnect 540V...

Page 11: ...and PLC after the three devices are searched See Appendix A for information on operation Rooting is risky please keep keyboard on line during the whole copying process If power failure occurs the mach...

Page 12: ...enu Authority management Keyboard login input login password 37421 After keyboard login enter the keyboard upgrade menu i e Menu System operation Keyboard upgrade as shown in the figure below HEV BUS...

Page 13: ...he copying Fig 15 Waiting interface during upgrade Import keyboard configuration file 1 Connect the keyboard to the computer via the UBS port to see following contents on the computer Please select a...

Page 14: ...ge 15VDC Input connection mode Aviation plug pluggable OFF voltage 5VDC Input type Digital input Port filtering time 10ms Input mode Source SINK type Input impedance 4 3K Input voltage class 24VDC max...

Page 15: ...acitors and other capacitive loads may be present under the load of electronic circuits such as inverters 4 Transistor output specification Table B 5 Basic output specification of transistor Item Spec...

Page 16: ...thermal resistance input of Channel 3 PT3 Input Negative NTC thermal resistance input of Channel 3 PT4 Input Positive NTC thermal resistance input of Channel 4 PT4 Input Negative NTC thermal resistanc...

Page 17: ...latest version as background programming software of the product The software will be used for application programming and download monitoring For engineering PLC type select H1U XP The maximum progr...

Page 18: ...please refer to COM1 of general version PLC CAN communication function Controller CAN communication supports free protocol conforming to CAN2 0 protocol specification CAN communication baud rate fixed...

Page 19: ...ut 4 channel analog voltage output are supported Special components involved include M component Description of M component D component Description of D component Input filtration coefficient M8390 Re...

Page 20: ...grounded or short circuited Eliminate peripheral faults detect whether the motor is short circuited or the circuit is open The control mode is FVC or SVC without performing parameter tuning Set and tu...

Page 21: ...ted within the range from 30 to 50 In the deceleration process an external force has driven the motor to run Remove the external force or install brake resistor the maximum frequency F3 26 increase fo...

Page 22: ...ral faults Three phases of input voltage are unbalanced during motor running Check whether the motor three phase winding is normal and complete troubleshooting Driver board or IGBT module faulted Seek...

Page 23: ...reasonable range If such warning is reported the inverter will calculate the mutual inductance and no load current based on known motor parameters and the values might be different from the optimal va...

Page 24: ...frequency source X options 0 F0 05 Options of auxiliary frequency source Y range when superimposed 0 relative to the maximum frequency 1 relative to frequency source X 0 F0 06 Auxiliary frequency sour...

Page 25: ...ted current 0 01A 655 35A Determine specification F1 04 Motor rated frequency 0 01Hz Max frequency F0 10 Determine specification F1 05 Motor rated speed 1rpm 65535rpm Determine specification F1 06 Asy...

Page 26: ...0 0 F2 10 Torque upper limit setting under speed control electric 0 0 200 0 150 0 F2 11 Torque upper limit source under speed control power generation 0 upper limit number setting F2 10 1 AI1 2 AI2 4...

Page 27: ...1 0 Parameter Name Setting range Default value Change F2 53 Generation power limiting enabled 0 not enabled 1 enabled 0 F2 54 Generation power limiting 0 0 200 0 Determine specification Group F3 V F...

Page 28: ...0 50 5 F3 27 Torque error compensation time constant 0 1 10 0 0 5 F3 28 Automatic frequency ascending enabled 0 not enabled 1 enabled 0 F3 29 Minimum electric torque current 10 100 50 F3 30 Maximum po...

Page 29: ...cimal places 3 3 decimal places 1 F7 13 Accumulated power on time 0h 65535h F7 14 Accumulated power consumption 0 kilowatt hour 65535 kilowatt hour F7 15 Performance temporary version number 0 65535 F...

Page 30: ...rd latest fault occurs F9 22 Driver state when the third latest fault occurs F9 23 Power on time before occurrence of the third latest fault F9 24 Running time when the third latest fault occurs Param...

Page 31: ...ion action options 4 Units place running time expired E26 ten s place user defined fault 1 E27 hundred s place user defined fault 2 E28 thousand s place Power on time expires E29 ten thousand s place...

Page 32: ...3 100 0 100 0 0 0 FC 04 Multiple stage instruction 4 100 0 100 0 0 0 FC 05 Multiple stage instruction 5 100 0 100 0 0 0 FC 06 Multiple stage instruction 6 100 0 100 0 0 0 FC 07 Multiple stage instruct...

Page 33: ...6 J1939 message format modification and check 0 65535 0 Fd 47 ID of messeage 1 received high 16 bit 0 0x1FFF 0x1400 Fd 48 ID of messeage 1 received low 16 bit 0 0xFFFF 0x9183 Fd 49 Sending cycle 1 1 6...

Page 34: ...ing cap frequency 0 00Hz Max frequency F0 10 12 00Hz A5 01 PWM modulation mode 0 asynchronous modulation 1 synchronous modulation 0 A5 02 Dead zone compensation mode options 0 no compensation 1 compen...

Page 35: ...tor mixed mode field weakening 3 no field weakening 1 A9 21 Synchronous motor field weakening gain 0 50 5 A9 22 Synchronous motor output voltage upper margin 0 50 5 A9 23 Max generation adjustment gai...

Page 36: ...fan runs properly Input undervoltage Input voltage is lower than 250V Input terminal not powered Check the input voltage Check if the input terminal is powered Input overvoltage Input voltage is highe...

Page 37: ...5 0 F3 01 Select the number of failures to display 0 65535 0 F3 02 Fault code 1 input overvoltage 2 input undervoltage 3 Module 1 output overvoltage 4 Module 1 output undervoltage 5 Module overheated...

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