Innovatech TERMINATOR 2100XM Operation And Maintenance Manual Download Page 4

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Recommended Safety Maintenance Procedures for LP Gas Fueled Equipment

Carbon Monoxide Warning

Carbon Monoxide – What Service Personnel Should Know! ................................................................. 24

Propane Safety

Precautions and Warnings ..................................................................................................................... 25

What to Do If You Smell Gas.................................................................................................................. 25

OSHA FACT SHEETS............................................................................................................................ 26

What Is Carbon Monoxide? ................................................................................................................. 26

Are You Likely To Be Poisoned? ......................................................................................................... 26

How Does Carbon Monoxide Harm You?............................................................................................ 26

What Can You Do About Carbon Monoxide? ...................................................................................... 26

Suggestions to Prevent Carbon Monoxide Poisoning ......................................................................... 27

What Are The Federal Standards? ...................................................................................................... 27

Terminator 2100XM Specifications

Terminator 2100XM Parts Catalog

Console and Door Assembly .................................................................................................................. 29

Engine and Pump Assembly .................................................................................................................. 30

Hydraulic Assembly ................................................................................................................................ 31

Hydraulic Assembly Continued............................................................................................................... 32

10cc Pump and T-Case Fitting Assembly .............................................................................................. 33

Propane Tank Position with Hose .......................................................................................................... 34

Lower Chassis and Weight Assembly .................................................................................................... 35

Wheel and Brake Assembly ................................................................................................................... 36

Strobe Light Bracket and Hood Assembly.............................................................................................. 37

Summary of Contents for TERMINATOR 2100XM

Page 1: ... PRODUCTS EQUIPMENT CO INC Copyright 2008 Innovatech Products Equipment Co Inc All Rights Reserved 1 TERMINATOR 2100XM OPERATION AND MAINTENANCE MANUAL Read this Manual before you operate or service the equipment ...

Page 2: ...identify products or services of their respective owners Notice The information in this document is provided AS IS without warranty of any kind including without limitation any implied warranty of merchantability non infringement or fitness for a particular purpose Disclosure of information in this material in no way grants a recipient any rights under Innovatech s patents copyrights trade secrets...

Page 3: ...s 11 Uncrating and Preparing the Terminator 2100XM for Operation 12 Remove the Terminator 2100XM from the Crate Using a Forklift 12 Remove the Terminator 2100XM from the Crate Manually 12 Loading Unloading Procedures 12 Controls and Machine Operation 14 Drive Controls 14 Ignition Switch and Blade Controls 15 Operating the T 2100XM 15 Shutting Down the Terminator 2100XM 16 Taking Up Floor Coverings...

Page 4: ...You Likely To Be Poisoned 26 How Does Carbon Monoxide Harm You 26 What Can You Do About Carbon Monoxide 26 Suggestions to Prevent Carbon Monoxide Poisoning 27 What Are The Federal Standards 27 Terminator 2100XM Specifications 28 Terminator 2100XM Parts Catalog 29 Console and Door Assembly 29 Engine and Pump Assembly 30 Hydraulic Assembly 31 Hydraulic Assembly Continued 32 10cc Pump and T Case Fitt...

Page 5: ...ibility that the product described as Machine description Terminator 2100XM ride on floor removal machine Make Terminator 2100XM Type LPG Internal Combustion Serial number Complies with the requirements of the following directives Machinery Directives 98 37 modified Low Voltage Directive 73 23 modified Electromagnetic Compatibility Directive 89 336 Standards Considered EN 12100 1 EN12100 2 EN 6029...

Page 6: ...h if not used in well ventilated areas See the Ventilation Requirements Catalytic Converter provides high fuel economy and lowers emission of harmful gasses If operated and cared for as instructed in this Manual the Terminator 2100XM provides trouble free safe and efficient performance About this Manual Read this Manual before you operate or service the equipment This manual contains the informati...

Page 7: ...CTS EQUIPMENT CO INC Copyright 2008 Innovatech Products Equipment Co Inc All Rights Reserved 7 Warning Symbols Symbol Explanation Read the Manual Safety Helmet Eye Protection Eye and Ear Protection Warning Sever Hazard ...

Page 8: ...hine The Terminator weighs 1 620 lbs Familiarize yourself with all safety features and controls before each use Reduce speed when near personnel walls machinery and other objects Survey and inspect the work area for cracks trenches or objects that could catch or damage the blade of the machine General Operating Instructions for the Terminator 2100XM The Terminator 2100XM is designed to remove carp...

Page 9: ...HESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH ALWAYS WEAR EYE PROTECTION Wear eye protection to provide protection against flying particles from the front and side of the machine All personnel in the work area including the operator must always wear eye protection when loading operating and servicing the machine ALWAYS WEAR EAR PROTECTION Wear ear protection to protect the ears from ex...

Page 10: ... transportation in a moving vehicle whether by itself or with other equipment NEVER attempt to use the Terminator 2100XM on a non horizontal surface NEVER attempt to turn around or otherwise maneuver the Terminator 2100XM on a ramp or hill Ventilation Requirements Use machine only in well ventilated areas The internal combustion engine of the Terminator 2100XM produces carbon monoxide gas Carbon m...

Page 11: ...lp with a service or maintenance problem call our Customer Service Department Replacement Parts and Materials The Terminator 2100XM is designed and engineered to operate safely and efficiently with factory installed parts and materials To ensure the continued safe and efficient operation of the equipment use replacement parts and materials that meet both of the following requirements Innovatech mu...

Page 12: ... back on the ramp Both wheels must to come off evenly WARNING Roll the machine straight back to prevent rolling 8 As the machine rolls back make sure the center wheel clears the crate Use the blade height switch to lift the wheel higher as needed 9 Once the machine is on the ramp slide the machine all the way to the bottom 10 Lift the jaw and set the center wheel to the ground ALWAYS turn OFF the ...

Page 13: ...draulic fluid as needed Inspect the fuel system connectors and valve Make sure the valve is OFF Have two tanks of propane on hand one to install and one in reserve Each tank provides approximately 3 to 4 hours operating time CAUTION Wear insulated gloves and handle the propane tanks and fuel with extreme care according to the manufacturer s instruction DO NOT WORK WITH PROPANE NEAR A FLAME OR SPAR...

Page 14: ...e forward push the left and right levers forward at the same time and hold them in position To move the machine in reverse pull back the left and right levers at the same time and hold them in position The reverse alarm sounds To turn the machine to the left push the right lever only To turn the machine to the right push the left lever only AUTO STOP When you release the drive levers the engine co...

Page 15: ...WARNING If you detect a fuel leak immediately close the fuel valve and contact service personnel 3 Tighten the line and test again 4 Sit on the machine and buckle the seat belt 5 Insert the key in the ignition switch and turn the key clockwise to start the engine 6 Slowly push the right and left levers forward to move the machine very slowly 7 Continue to push the levers forward to increase speed ...

Page 16: ...orward 3 As the Terminator 2100XM is removing flooring material have another person at the side of the machine remove all debris Blade Assembly Blades are available in different configurations and thickness An assortment of blades is included in the purchase price of the Terminator 2100XM Extra blades are available upon request from Innovatech Products Equipment Co Inc 1 Raise the blade assembly t...

Page 17: ...ipped with weights in front and rear to provide traction Remove these weights to reduce traction and to transport the Terminator 2100XM by forklift truck or elevator Wear gloves when handling weights WARNING Dropping or mishandling the ballast weights may cause personal injury or damage to the equipment Figure 3 Front Ballast Figure 4 Rear Ballast ...

Page 18: ...the hood Check the air cleaner making sure it is clean and in good condition Check the engine oil using the dipstick If the oil is low remove the oil filler cap and add oil to the upper limit mark on the dipstick Figure 5 Engine A safety guard covers the fan NEVER operate the machine unless the guard is in place Always keep your hands away from the fan when the engine is running Air Filter The air...

Page 19: ... 180 F or higher filter every 60 hours 6 Clean the caster wheel and rear tires using a wire wheel as necessary 7 Change the air cleaner when dirty available from Innovatech 8 Change spark plugs rotor and distributor cap every 12 months or 200 hours Refer to the Honda Engine GX620 Owner s Manual for the correct gap and part numbers 9 Inspect the machine for leaks find and tighten fittings do not ov...

Page 20: ...d have qualified personnel make repairs NOTE THE ABOVE IS PROVIDED AS A GUIDE FOR ADDITIONAL INFORMATION CONSULT THE NATIONAL FIRE PROTECTION ASSOCIATION PAMPHLET 58 FOR THE SAFE STORAGE AND HANDLING OF LIQUEFIED PETROLEUM GASES Troubleshooting Condition Probable Cause Corrective Action Discharged Battery Charge or Replace Battery Loose Battery cables Clean and Reconnect Ignition Switch Failure Re...

Page 21: ...6 X 074 81 0070 4 X 26 X 074 W NOTCH vct vat carpet clean up rescrape glue 81 0071 4 X 26 X 074 W NOTCH SD carpet vinyl 81 0072 4 X 26 X 092 vct vat elastomerics rescrape glue 81 0073 4 X 26 X 092 W NOTCH wood ceramic thinset 81 0074 4 X 26 X 092 W NOTCH SD carpet vinyl 81 0079 6 X 18 X 092 W NOTCH double layered tile carpet 81 0081 6 X 26 X 092 carpet ceramic tile double layered vct wood 81 0082 ...

Page 22: ...T ANY PARTICULAR NEED OR REQUIREMENT OF THE BUYER THE EQUIPMENT IS POWERED TO OPERATE AS STATED IN THE OPERATING SPECIFICATIONS SUPPLIED WITH THE EQUIPMENT BUT IT IS UNDERSTOOD AND AGREED TO BY BUYER THAT ACTUAL OPERATING CAPABILITIES VARY UNDER DIFFERENT OPERATING CONDITIONS FOR WHICH INNOVATECH CAN ASSUME NO RESPONSIBILITY BUYER S EXCLUSIVE REMEDY FOR CLAIMS ARISING UNDER THIS WARRANTY SHALL BE ...

Page 23: ...en the primary and secondary stage regulators when the propane system consists of two separate regulators 3 Open cylinder fuel valve The pressure gauge should maintain a zero reading If it does not replace or repair the solenoid valve or vacuum shut off valve An odor is added to LP GAS to help detect leaks If the gas odor is detected the fuel cylinder supply valve and engine should be turned off R...

Page 24: ...centage numbers One million parts per million equals one hundred percent of the engines exhaust gases 10 CO EQUALS 100 000 PPM 1 CO EQUALS 10 000 PPM 1 CO EQUALS 1 000 PPM 01 CO EQUALS 100 PPM For each one one hundredth of one percent you will have 100 ppm Example 01 x 1 000 000 ppm CO 100 ppm CO With adequate ventilation and following the enclosed adjustment instructions you should be able to kee...

Page 25: ... household type detergents to detect leaks or to clean any portion of the fuel system or the tank These substances can cause cracks on brass fittings and on the fuel line If the leak cannot be located take the tank to a certified liquid petroleum gas service representative NEVER store or carry propane containers in a closed space or inside your passenger vehicle Propane containers are equipped wit...

Page 26: ...urnace workers boiler room workers brewery workers carbon black makers coke oven workers customs workers diesel engine operators dock workers garage mechanics metal oxide reducers miners organic chemical synthesizers petroleum refinery workers pulp and paper workers steel workers toll booth and tunnel attendants and warehouse workers How Does Carbon Monoxide Harm You Large amounts of carbon monoxi...

Page 27: ...oper use of respirators Workers 1 Report to your employer any condition that might make carbon monoxide form or accumulate 2 Be alert to ventilation problems especially in enclosed areas where gases of burning fuels may be released 3 Report complaints early Do not overexert yourself if you suspect carbon monoxide poisoning Physical activity increases the body s need for oxygen and thus increases t...

Page 28: ...ssure 275lb 125kg 13 jaw with blade Caster wheel down pressure 540lb 245kg Rear Wheel down pressure 915lb 415kg Engine Units Engine Type and Model Honda GX620K1 Horse Power 20HP 3 600rpm Torque 32 5lb ft 2 500rpm Maximum RPM 150rpm 3 850rpm Fuel and Oil Units Fuel Type LPG Propane content of 95 or higher Fuel Consumption 240g PSh 532lb PSh 326g kwh Engine oil type SAE 30 API SJ Engine oil capacity...

Page 29: ... Inc All Rights Reserved 29 Terminator 2100XM Parts Catalog Console and Door Assembly ITEM PART NUMBER DESCRIPTION QUANTITY 1 52 0080 SIDE PANEL LEFT 1 2 52 0081 SIDE PANEL RIGHT 1 3 99 0151 CONSOLE ASSEMBLY 1 4 11 0152 20X5 8 BHHCS 12 5 11 0033 FLAT WASHER 12 6 11 0069 LOCK WASHER 12 ...

Page 30: ...NED COUPLER METAL BUSHING INSERT CLAMP STYLE 1 3 35 0029 1 1 8 SET SCREW STYLE SHAFT COUPLER 1 4 51 0479 STUB SHAFT FOR GX620 1 5 32 0017 20 FEMALE BALL JOINT WITH STUD 2 6 32 0016 PUSH PULL CABLE 36 2 7 32 0016 CONTROL CABLE NUTS 4 8 11 0267 3 8 16X2 25 HH BOLT G 8 4 9 11 0008 3 8 16X1 5 HH BOLT 2 10 11 0026 3 8 16 NYLON HEX NUT 6 11 11 0266 5 16 24 NYLON HEX NUT 2 12 11 0035 3 8 FLAT WASHER 12 ...

Page 31: ... 1 4 31 0115 LEFT REAR PUMP TO LOCK OFF 1 5 31 0117 LEFT FRONT WHEEL MOTOR 1 6 31 0118 LEFT REAR WHEEL MOTOR 1 7 31 0116 RIGHT REAR PUMP TO LOCK OFF 1 8 31 0114 RIGHT FRONT PUMP TO LOCK OFF 1 9 31 0110 REAR CHARGE PUMP TO CYLINDER VALVE 1 10 31 0109 FRONT CHARGE PUMP TO CYLINDER VALVE 1 11 31 0119 RIGHT FRONT WHEEL MOTOR 1 12 31 0120 RIGHT REAR WHEEL MOTOR 1 13 31 0121 LEFT PUMP CASE DRAIN 1 14 31...

Page 32: ...eserved Hydraulic Assembly Continued ITEM PART NUMBER DESCRIPTION QUANTITY 17 31 0112 RIGHT PUMP SUCTION 1 18 31 0107 BOTTOM RIGHT VALVE TO CYLINDER 1 19 31 0108 TOP LEFT VALVE TO CYLINDER 1 20 96 0169 HYDRAULIC TANK HYDRAULIC ASSEMBLY 1 21 96 0171 CYLINDER ASSEMBLY 1 ...

Page 33: ...ghts Reserved 33 10cc Pump and T Case Fitting Assembly ITEM PART NUMBER DESCRIPTION QUANTITY 1 31 0102 HYDRAULIC FITTING 6 CC50X 2 2 31 0137 HYDRAULIC FITTING 4 6 C50X 2 3 31 0104 HYDRAULIC FITTING 6 8 C50X 5 4 31 0056 HYDRAULIC FITTING 6 C50X 1 5 33 0008 HYDROSTATIC PUMP T DRIVE UNIT T 2100XM 1 ...

Page 34: ...pyright 2008 Innovatech Products Equipment Co Inc All Rights Reserved Propane Tank Position with Hose ITEM PART NUMBER DESCRIPTION QUANTITY 1 41 0026 PROPANE HOSE TANK TO BULKHEAD 1 2 96 0142 HOOD ASSEMBLY 1 ...

Page 35: ... PART NUMBER DESCRIPTION QUANTITY 1 11 0052 5 8 HITCH PIN 4 2 34 0007 CYLINDER PIN 2 3 34 0007 CYLINDER 1 4 51 0474 FRONT WEIGHT T 2100XM 6 5 53 0089 FRONT JAW T 2100XM 1 6 53 0081 FRAME ASSEMBLY 1 7 51 0473 REAR WEIGHT 2 8 11 0014 13X4 5 HH BOLT 4 9 11 0041 SPLIT LOCK WASHER 5 10 11 0036 FLAT WASHER 6 11 11 0013 13X3 HH BOLT 1 12 11 0082 JAW PIN 2 5 ...

Page 36: ... 3 13 0187 3 REAR WHEEL 1 4 53 0104 WHEEL WEIGHT 1 5 13 0020 LEFT 13 0021 RIGHT LEFT BRAKE CALIPER RIGHT NOT SHOWN 1 6 51 0481 E BRAKE CALIPER BRACKET SPACER 2 7 11 0014 1 2 13X4 HH BOLT 2 8 11 0013 1 2 13X3 HH BOLT 2 9 11 0230 FLAT WASHER 7 10 11 0028 13 NYLON HEX NUT 6 11 11 0029 1 2 20 NYLON HEX NUT 5 12 35 0013 WHEEL MOTOR SL PACK NUT 1 13 11 0187 DOUBLE ENDED STUD 13X2 5 2 14 34 0006 SHAFT KE...

Page 37: ...3 0079 STROBE LIGHT BRACKET 1 3 22 0006 STROBE LIGHT 1 4 42 0001 FIRE EXTINGUISHER 1 5 42 0001 FIRE EXTINGUISHER BRACKET 1 6 52 0073 HOOD 1 7 44 0007 PROPANE BRACKET 1 8 44 0007 PROPANE BRACKET FRONT STRAP 1 9 44 0007 PROPANE BRACKET LATCH 1 10 11 0050 10 24 X 75 PHMS ZP 2 11 11 0030 10 FLAT WASHER 2 12 11 0023 10 24 NYLOCK NUT 2 13 11 0021 6 32 NYLOCK NUT 6 14 11 0085 6 32 X 50 PHMS ZP 6 15 11 01...

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