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Ingersoll-Rand UP6 15HP, Option Manual

The Ingersoll-Rand UP6 15HP is a powerful air compressor designed for industrial use. For those looking for more information on operating and maintaining this machine, you can easily access the option manual for free download from manualshive.com. This manual provides detailed instructions on how to maximize the performance of your compressor.

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OPCION INTELLISYS

19

PIEZAS DE INTELLISYS – INSTRUMENTACION Y SISTEMA ELECTRICO

Elemento

ccn

Cantidad

Descripción

Elemento

ccn

Cantidad

Descripción

1

39124813

AR

Tubo (Nylon)

2

39155460

1

Codo

3

39853809

1

Transductor

4

22107833

1

Soporte

5

92877018

5

Pasamuros

6

39124821

AR

Tubo (Nylon)

7

54654652

1

Válvula de solenoide

8

39155650

2

Codo

9

54774302

1

Válvula de solenoide

10

54755426

1

Soporte

11

95944625

2

Casquillo

12

39155577

4

Codo

13

93492072

2

Sello

14

22177174

1

Mueble

15

96737564

14

Tuerca

16

96743182

8

Tornillo

17

85584340

4

Pestillo

*18

92829308

1

Llave

19

96703756

2

Tuerca

20

22128763

1

Controlador INTELLISYS

21

22091193

2

Bisagra

22

 96743992

4

Tornillo

23

39495874

1

Junta

24

96742754

2

Tornillo

25

22055909

1

Te

26

22177190

1

Puerta

27

39133467

3

Montura

28

22177315

1

Junta

29

22131155

1

Calcomanía controlador

30

22137848

1

Sensor, temperature

31

39404157

1

Junta tórica

32

22113344

1

Boton parada emergencia

33

22289797

1

Solenoide, sistema/colector

*34

39192000

4

Pasacable

35

39156393

1

Conector

36

39156419

1

Conector

37

54774997

1

Casquillo

38

39404165

1

Junta tórica

39

22131148

1

Etiqueta

40

39155478

1

Codo

* No dibujado

http:/air.ingersollrand.com

UP6 15, UP6 20, UP6 25, UP6 30

Summary of Contents for UP6 15HP

Page 1: ...gh Dust Option Outdoor Module Option PORO Option UP6 15 UP6 20 UP6 25 UP6 30 60Hz This manual contains important safety information and must be made available to personnel who operate and maintain thi...

Page 2: ......

Page 3: ...N INTELLISYS ABBREVIATIONS SYMBOLS Contact Ingersoll Rand for serial number Up to Serial No From Serial No Not illustrated Option NR Not required AR As required SM Sitemaster Sitepack HA High ambient...

Page 4: ...or losses caused by equipment in which non approved repair parts are installed Standard warranty conditions may be affected Ingersoll Rand reserves the right to make changes and improvements to produc...

Page 5: ...ons Warning Use fork lift truck from this side only RESET Do not use fork lift truck from this side Emergency stop On power Off power AUTOMATIC RESTART MAINTENANCE MAINTENANCE PROHIBITED FRAGILE KEEP...

Page 6: ...DECALS 4 POWER INSPECT Every X months if sooner than required by operating hours CHANGE REPLACE CLEAN MOISTURE UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 7: ...jury Never operate the compressor near flammable liquids or vapors If used to spray flammable materials keep compressor at least 20ft away from the spray area HIGH PRESSURE AIR Rusted tanks can cause...

Page 8: ...ING Imposing a normal or emergency stop on the compressor will only relieve presure upstream of the minimum pressure valve on top of the separator tank If maintenance work is required downstream of th...

Page 9: ...ires Use only extinguishers suitable for class BC or class ABC fires Attempt repairs only in clean dry well lighted and ventilated areas Connect the compressor only to electrical systems that are comp...

Page 10: ...load automatically POWER OUT RESTART Optional If this setting is set to ON the compressor will automatically restart when power is returned to the compressor if it was operating when power was remove...

Page 11: ...ive status displays after approximately5 minutes the display defaults to the package discharge pressure Depressing this button in the set point routine will cause exit to checking machine for 2 second...

Page 12: ...re will increase slightly to the upper limit of the pressure setting when the compressor then changes to the Off line control position and operates with the receiver vented AUTOMATIC START STOP For pl...

Page 13: ...P PRESSURE The sump pressure drops below 15 psi 1 bar during normal operation FIELD OPTION S Before installation and operation of this option these instructions should be studied carefully to obtain a...

Page 14: ...INTELLISYS OPTION 12 ELECTRICAL SCHEMATIC DOL WITH INTELLISYS CONTROL INTELLISYS DOL 32343956 Revision D UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 15: ...3APT Pressure sensor NOTES 1 Approved fused disconnect or circuit breaker per code requirementsmust be provided by customer 2 Dashed lines represent wiring by customer 3 Sizing of electrical componen...

Page 16: ...INTELLISYS OPTION 14 ELECTRICAL SCHEMATIC STAR DELTA WITH INTELLISYS CONTROL INTELLISYS STAR DELTA 32343931 Revision E UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 17: ...1S Contactor wye star NOTES 1 Approved fused disconnect or circuit breaker per code requirementsmust be provided by customer 2 Dashed lines represent wiring by customer 3 Sizing of electrical compone...

Page 18: ...1 2 9 18 13 8 10 15 17 19 12 14 16 20 5 11 7 3 21 1SV 3SV 6 22 CONTINUED IN NEXT PAGE PIPING LEGEND A B C D E F 32 33 34 INTELLISYS OPTION REPLACES 12 INTELLISYS OPTION REPLACES 10 AND 11 10SV 5SV 6SV...

Page 19: ...essor 24 Evaporator 25 Condenser 26 Filter Refrigerant 27 Expansion Valve 28 Indicator DewPoint 29 Condensate Drain Valve 30 Receiver Air 31 Auto Drain Valve 32 Valve Solenoid 10sv Line Sump 33 Transd...

Page 20: ...Valve solenoid Line Sump 4 Connector 5 Combination block 6 Elbow 7 Tee male run 8 Reducer bushing 9 Valve solenoid Blowdown 10 Valve solenoid Load 11 Indicator air filter 12 Nipple 13 Adaptor 14 Intak...

Page 21: ...14 Nut 16 96743182 8 Screw 17 85584340 4 Latch 18 92829308 1 Key 19 96703756 2 Nut 20 22128763 1 Controller INTELLISYS 21 22091193 2 Hinge 22 96743992 4 Screw 23 39495874 1 Gasket 24 96742754 2 Screw...

Page 22: ...Contact auxilliary 9 39251061 1 Contactor C37 10 22074033 3 Fuse 2 0A 125 250V 11 32342099 2 Fuse 1 5A 600V 12 39479035 1 Fuse holder 13 39480504 1 Fuse holder 14 32342123 1 Lug power grounding 15 221...

Page 23: ...Contact auxilliary 9 39250998 1 Contactor C43 10 22074033 3 Fuse 2 0A 125 250V 11 32342099 2 Fuse 1 5A 600V 12 39479035 1 Fuse holder 13 39480504 1 Fuse holder 14 32342123 1 Lug power grounding 15 221...

Page 24: ...32963 1 Contact auxilliary 9 39251020 1 Contactor C85 10 22074033 3 Fuse 2 0A 125 250V 11 32342099 2 Fuse 1 5A 600V 12 39479035 1 Fuse holder 13 39480504 1 Fuse holder 14 32342123 1 Lug power groundin...

Page 25: ...110 9 22074033 3 Fuse 2 0A 125 250V 10 32342099 2 Fuse 1 5A 600V 11 39479035 1 Fuse holder 12 39480504 1 Fuse holder 13 1 Label 15 32342123 1 Lug power grounding 16 22050140 1 Panel 11 position 14 391...

Page 26: ...ontactor C43 10 39251004 2 Contactor C60 11 22074033 3 Fuse 2 0A 125 250V 12 32342099 2 Fuse 1 5A 600V 13 39479035 1 Fuse holder 14 39480504 1 Fuse holder 15 39333257 1 Interlock 16 32342123 1 Lug pow...

Page 27: ...C23 10 22074033 3 Fuse 2 0A 125 250V 11 32342099 2 Fuse 1 5A 600V 12 39479035 1 Fuse holder 13 39480504 1 Fuse holder 14 39333257 1 Interlock 15 32342123 1 Lug power grounding 16 22113351 1 Panel 17...

Page 28: ...2 0A 125 250V 10 32342099 2 Fuse 1 5A 600V 11 39479035 1 Fuse holder 12 39480504 1 Fuse holder 13 39333257 1 Interlock 14 32342123 1 Lug power grounding 15 22113351 1 Panel 16 39191648 1 Plug 11 posit...

Page 29: ...8 2 Contactor C43 11 22074033 3 Fuse 2 0A 125 250V 12 32342099 2 Fuse 1 5A 600V 13 39479035 1 Fuse holder 14 39480504 1 Fuse holder 15 39333257 1 Interlock 16 32342123 1 Lug power grounding 17 2211335...

Page 30: ...ontactor C37 11 22074033 3 Fuse 2 0A 125 250V 12 32342099 2 Fuse 1 5A 600V 13 39479035 1 Fuse holder 14 39480504 1 Fuse holder 15 39333257 1 Interlock 16 32342123 1 Lug power grounding 17 22113351 1 P...

Page 31: ...actor C37 11 22074033 3 Fuse 2 0A 125 250V 12 32342099 2 Fuse 1 5A 600V 13 39479035 1 Fuse holder 14 39480504 1 Fuse holder 15 39333257 1 Interlock 16 32342123 1 Lug power grounding 17 22113351 1 Pane...

Page 32: ...5A Primary 13 39333257 1 Interlock Mechanical 14 1 Label UL CUL 15 32342123 1 Lug Grounding 16 22113351 1 Panel 17 39191648 1 Plug 11 Position 18 39191655 1 Plug 16 Position 19 39186101 1 Plug 4 Posit...

Page 33: ...nary checks Before starting the compressor make sure that The power supply is correct for the dryer voltage Starting the dryer a Use the green switch to start the dryer Fig 2b b To protect dryer equip...

Page 34: ...ressurize in drain bowl as appropriate 3 Unscrew bowl and remove If pressure has not been completely released from the housing air will escape from the warning hole giving an audible alarm Screw back...

Page 35: ...nt R134a Valve Brass Electrical cable Copper PVC REFRIGERANT LEAKS IN THE REFRIGERATION CIRCUIT The unit is dispatched in perfect working order already charged Refrigerant leaks may be identified by t...

Page 36: ...HP UP5 11 15 KW UP5 18 22 KW Cod 713 0057 07 00 Rev 00 Model UP6 25 30 HP Condensate drain Refrigerant line Air inlet Compressed air line Air outlet Condensate drain line Equalization line DRYER OPTI...

Page 37: ...r F1 F2 Fuses FD Air filter 10 micron FF Filter dryer FH Air filter 0 01 micron FP Air filter 1 micron FQ Air filter 5 micron FR Drain screen FV Fan motor fuse G Grid IM Moisture indicator K1 Contacto...

Page 38: ...WIRING DIAGRAM Cod 714 0172 01 00 Rev 00 Models UP6 15 30 HP 115V 1Ph 60Hz 36 DRYER OPTION UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 39: ...ISO CLASS 6 10 ISO CLASS 6 REF REFRIGERANT TYPE R134a LB 0 99 1 65 OZ 15 9 26 46 KG 0 45 0 75 W WEIGHT LB 138 147 KG 63 67 EVAP TEMP F C 37 41 3 5 SUCTION TEMP F C 39 64 4 18 DISCH PRESS psig Bar 170...

Page 40: ...SS Air working pressure POS DESCRIPTION AIR PRESS MAX Max air pressure DEWP Pressure dew point REF Refrigerant MAX FUSE Max fuse size MINCIRCUIT AMPACITY Minimum circuit ampacity W Weight EVAP TEMP Ev...

Page 41: ...Notes 1 Electrical data refers to dryer only 2 The dryer requires a separate power supply from the compressor drive 3 Rated at Working Pressure psig 100 Inlet Air Temperature F 100 Ambient Temperature...

Page 42: ...ce to reduce noise and ensure proper cooling of package H Button emergency stop I Primary compressor service door J 0 25 inch BSPT moisture separator drain K 0 25 inch BSPT dryer drain L 0 25 inch BSP...

Page 43: ...Automatic drain valve J Valve drain K Button emergency stop L Primary compressor service door M Inspection port N Dryer air inlet O Dryer air exhaust P 0 25 inch BSPT moisture separator drain Q 0 25...

Page 44: ...Automatic drain valve J Valve drain K Button emergency stop L Primary compressor service door M Inspection port N Dryer air inlet O Dryer air exhaust P 0 25 inch BSPT moisture separator drain Q 0 25...

Page 45: ...tor 5 Valve autodrain 6 Receiver air 7 Valve drain 8 Indicator dew point colour 9 Valve expansion 10 Filter refrigerant 11 Condenser 12 Evaporator 13 Refrigerant compressor A Air Coolant B Air C Coola...

Page 46: ...9 1 Tube assembly 7 22070304 1 Bracket 7A 96737564 2 Nut 7B 96705058 2 Setscrew 8 22100556 1 Bracket 9 22097968 1 Panel 10 95937538 4 Connector 11 85565182 1 Filter air 12 92368687 14 Setscrew 13 8556...

Page 47: ...lug 25 95937652 1 Elbow 26 22070825 1 Tube assembly 27 95937520 3 Connector 28 22101083 1 Separator water 29 22098859 1 Connector 30 85561215 1 Hose assembly 31 95937645 1 Elbow 32 22101414 AR Tube Ny...

Page 48: ...DRAIN SOLENOID VALVE 230V 38459723 RELAY 38461380 THERMOMETER 38461398 FAN PRESSURE SWITCH 38461406 HIGH PRESSURE SWITCH 38461414 TIMER 38457826 ON OFF SWITCH 38457602 DEHYDRATING FILTER 38461422 FIL...

Page 49: ...97999 1 Filter 2 35393685 1 Element air filter 3 22245534 1 Bracket 4 95340683 4 Clamp 5 89295935 2 Hose 6 96712153 2 Screw 7 22155345 1 Hose 8 22153647 2 Pipe 9 92368687 2 Screw 0 23411135 2 Clamp Br...

Page 50: ...ODULE OPTION Item ccn Qty Description Item ccn Qty Description 1 22134597 1 Cover 2 22127500 1 Louvre 3 92368687 AR Screw 4 22127328 1 Box 5 22053730 1 Louvre UP6 15 UP6 20 UP6 25 UP6 30 http air inge...

Page 51: ...To test the operation of the Power Outage Restart Option 1 Slowly open the main isolation valve 2 Start the compressor 3 The compressor will load automatically if there is sufficient demand for air Al...

Page 52: ...PORO OPTION ELECTRO PNEUMATIC 50 UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 53: ...PORO 6 39194097 1 Decal Power Out Restart Option 7 22388037 1 Decal Schematic 8 39331954 1 DIN rail 9 35275494 1 Hub 10 39108949 2 Locknut 11 22396618 1 Instructions 12 39100136 1 Horn Weather Resista...

Page 54: ...end stop 18 39309554 1 Tape adhesive 19 35246131 1 Terminal 20 39204763 1 2m 4ft Wire Blue 16 Ga 21 39129085 1 2m 4ft Wire Red 16 Ga 22 39146790 1 2m 4ft Wire Green 16 Ga PORO OPTION ELECTRO PNEUMATIC...

Page 55: ...display indicates Power Outage Restart is turned off 5 Once the selection has been made press SET button to put the selection into Intellisys memory The display will flash twice and the message will c...

Page 56: ...Qty Description 1 39194097 1 Option Module 2 35275494 1 Connector bulkhead 3 95934279 1 Nipple 4 39108949 2 Locknut 5 39146733 1 Plug 6 39100136 1 Horn PORO OPTION INTELLISYS 54 UP6 15 UP6 20 UP6 25...

Page 57: ...polvo Opci n de m dulo al aire libre Opci n PORO UP6 15 UP6 20 UP6 25 UP6 30 60Hz Este manual contiene importante informaci n sobre seguridad y ha de ponerse a disposici n del personal encargado del f...

Page 58: ......

Page 59: ...URAS Y SIMBOLOS Para el n mero de derie sirvanse contactar con Ingersoll Rand Hasta serie n Desde serie n No dibujado Opcion NR No necesario AR Seg n se necesite SM Sitemaster Sitepack HA M quina para...

Page 60: ...d declina toda responsabilidad acerca de equipos en los que no se instalen piezas aprobadas Pueden verse afectadas las condiciones generales de garant a Ingersoll Randse reserva el derecho a realizar...

Page 61: ...lla elevadora en esta lado REPOSICIONAR No utilizar la carretilla elevadora en esta lado Parada de emergencia Encendido energia Apagado energia REARRANQUE AUTOMATICO MANTENIMIENTO MANUTENZIONE PROIBIT...

Page 62: ...ANIAS 4 ENERGIA ELECTRICA INSPECCIONAR Cada X meses si lo requieren m s pronto por las horas de funcionamiento CAMBIAR MONTAR DE NUEVO LIMPIAR HUMEDAD UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollran...

Page 63: ...flamables Si se usa para pulverizar materiales inflamables mantenga el compresor a 18 metros como m nimo de la zona donde se efect e la pulverizaci n ALTA PRESION DEL AIRE Los tanques afectados por he...

Page 64: ...o toda la presi n del sistema y que la m quina no puede arrancar accidentalmente ASVERTENCIA Imponiendo en el compresor una parada normal o de emergencias lo desahogar la presi n aguas arriba de la v...

Page 65: ...el ctricos Utilizar solamente extintores id neos para incendios de la clase AB o de la clase ABC Efectuar reparaciones nicamente en zonas limpias secas bien iluminadasy ventiladas Conectar el compreso...

Page 66: ...i este valor se fija en ACTIVACION ON el compresor arrancar de nuevo autom ticamente cuando se devuelva la corriente al compresor si estaba funcionado cuando se interrumpi la corriente TIEMPO DE REARR...

Page 67: ...ado despu s de 5 minutos aproximadamente la pantalla vuelve a indicar la presi n en la descarga del equipo La actuaci n sobre este pulsador en el modo de ajuste de puntos de consigna provocar el paso...

Page 68: ...ci n de la presi n momentoen el que el compresor cambia entonces a la posici n de control fuera de l nea y funciona con el acumulador ventilado ARRANQUE Y PARADA AUTOM TICOS Para plantas en las que la...

Page 69: ...l funcionamiento normal OPCION ES DE CAMPO Antes de proceder a la instalaci n y utilizaci n de esta opci n leer las instrucciones atentamente para tener un conocimiento adecuado de esta opci n y de su...

Page 70: ...OPCION INTELLISYS 12 ESQUEMA ELECTRICO Directamente en l nea DOL CON CONTROL INTELLISYS INTELLISYS DOL 32343956 Revision D UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 71: ...presi n NOTAS 1 La desconexi n o interruptor de circuitos con fusible y aprobados seg n los requisitos del c digo han de ser proporcionados por el cliente 2 Las l neas de trazos representan el cablea...

Page 72: ...OPCION INTELLISYS 14 ESQUEMA ELECTRICO ESTRELLA TRINAGULO CON CONTROL INTELLISYS INTELLISYS STAR DELTA 32343931 Revision E UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 73: ...que del motorContactor wye star NOTAS 1 La desconexi n o interruptor de circuitos con fusible y aprobados seg n los requisitos del c digo han de ser proporcionados por el cliente 2 Las l neas de trazo...

Page 74: ...1 2 9 18 13 8 10 15 17 19 12 14 16 20 5 11 7 3 21 1SV 3SV 6 22 CONTINUED IN NEXT PAGE PIPING LEGEND A B C D E F 32 33 34 INTELLISYS OPTION REPLACES 12 INTELLISYS OPTION REPLACES 10 AND 11 10SV 5SV 6SV...

Page 75: ...solenoide l nea c rter 33 Transductor de presi n 34 Sensor de temperatura A Aire Lubricante B Aire C Lubricante D Condensado E L mite de componentes F Refrigerante G Opcion 23 30 31 25 26 27 24 29 28...

Page 76: ...ma colector 4 Conector 5 Colector 6 Codo 7 Uni n en T tramo macho 8 Reducci n 9 V lvula de solenoide de seguridad 10 V lvula de solenoide de carga 11 Indicador del filtro de aire 12 Manguito 13 Adapta...

Page 77: ...16 96743182 8 Tornillo 17 85584340 4 Pestillo 18 92829308 1 Llave 19 96703756 2 Tuerca 20 22128763 1 Controlador INTELLISYS 21 22091193 2 Bisagra 22 96743992 4 Tornillo 23 39495874 1 Junta 24 96742754...

Page 78: ...8 22132963 1 Contacto auxiliar 9 39251061 1 Contactor C37 10 22074033 3 Fusibile 2 0A 125 250V 11 32342099 2 Fusibile 1 5A 600V 12 39479035 1 Fusible portafusible 13 39480504 1 Fusible portafusible 1...

Page 79: ...ra 8 22132963 1 Contacto auxiliar 9 39250998 1 Contactor 10 22074033 3 Fusibile 2 0A 125 250V 11 32342099 2 Fusibile 1 5A 600V 12 39479035 1 Fusible portafusible 13 39480504 1 Fusible portafusible 14...

Page 80: ...a a tierra 8 22132963 1 Contacto auxiliar 9 39251020 1 Contactor 10 22074033 3 Fusibile 2 0A 125 250V 11 32342099 2 Fusibile 1 5A 600V 12 39479035 1 Fusible portafusible 13 39480504 1 Fusible portafus...

Page 81: ...5 250V 10 32342099 2 Fusibile 1 5A 600V 11 39479035 1 Fusible portafusible 12 39480504 1 Fusible portafusible 13 1 Patilla 15 32342123 1 T ierra de corriente 16 22113351 1 Panel 14 39191648 1 Tap n 11...

Page 82: ...998 1 Contactor 10 39251004 2 Contactor 11 22074033 3 Fusibile 2 0A 125 250V 12 32342099 2 Fusibile 1 5A 600V 13 39479035 1 Fusible portafusible 14 39480504 1 Fusible portafusible 15 39333257 1 Enclav...

Page 83: ...tor 10 22074033 3 Fusibile 2 0A 125 250V 11 32342099 2 Fusibile 1 5A 600V 12 39479035 1 Fusible portafusible 13 39480504 1 Fusible portafusible 14 39333257 1 Enclavamiento 15 32342123 1 Tierra de corr...

Page 84: ...bile 2 0A 125 250V 10 32342099 2 Fusibile 1 5A 600V 11 39479035 1 Fusible portafusible 12 39480504 1 Fusible portafusible 13 39333257 1 Enclavamiento 14 32342123 1 Tierra de corriente 15 22113351 1 Pa...

Page 85: ...0998 2 Contactor 11 22074033 3 Fusibile 2 0A 125 250V 12 32342099 2 Fusibile 1 5A 600V 13 39479035 1 Fusible portafusible 14 39480504 1 Fusible portafusible 15 39333257 1 Enclavamiento 16 32342123 1 T...

Page 86: ...2 Contactor 11 22074033 3 Fusibile 2 0A 125 250V 12 32342099 2 Fusibile 1 5A 600V 13 39479035 1 Fusible portafusible 14 39480504 1 Fusible portafusible 15 39333257 1 Enclavamiento 16 32342123 1 Tierra...

Page 87: ...ontactor 11 22074033 3 Fusibile 2 0A 125 250V 12 32342099 2 Fusibile 1 5A 600V 13 39479035 1 Fusible portafusible 14 39480504 1 Fusible portafusible 15 39333257 1 Enclavamiento 16 32342123 1 Tierra de...

Page 88: ...0 1 21 39186093 1 22 22056741 2 Rail Din 23 23053739 1 24 39252937 4 Stop Din Rail 25 39203443 1 Suppressor Arc 26 39491519 1 T Not illustrated ransformer Control Multi 22650550 Revision B I R PART NU...

Page 89: ...marcha el compresor cerciorarse de que La alimentaci n el ctrica es correcta para la tensi n del secador Arranque del secador a Usar el interruptor verde para poner en marcha el secador Fig 2b b Para...

Page 90: ...de la cubeta de desag e seg n proceda 3 Desenroscar la cubeta y retirarla Si no se ha liberado la presi n de la cubeta por completo el aire se escapar por el agujero de aviso produciendouna alarma so...

Page 91: ...Refrigerante R134a V lvula Lat n Cable el ctrico Cobre PVC FUGAS DE REFRIGERANTE EN EL CIRCUITO DE REFRIGERACION La unidad se despacha ya cargada y en perfectas condiciones de trabajo Las fugas de ref...

Page 92: ...Entrada de aire Tubo de aire comprimido Salida de aire Tubo de drenaje de condensaci n Tubo de ecualizaci n C d 713 0007 13 00 Rev 00 Modelo UP6 1 5 20 HP UP5 1 1 1 5 K W UP5 1 8 2 2 K W C d 713 0057...

Page 93: ...aporador F1 F2 Fusibles FD Filtro de aire de 10 micras FF FH Filtro de aire de 0 01 micras FP Filtro de aire de 1 micra FQ Filtro de aire de 5 micras FR Filtro de drenaje FV Fusible del motor del vent...

Page 94: ...Rev 00 Modelos UP 6 15 30 HP 115 V 1 F 60 Hz TEMP CONFIGURADOR DE TIEMPO DE DRENAJE DE CONDENSACI N Vista delantera RECORTADOR 1 TRM1 AGUANTE DE DESCARGA seg RECORTADOR 2 TRM2 INTERVALO ENTRE DESCARG...

Page 95: ...Bara 203 14 PUNTO DE ROC O F C 50 ISO CLASS 6 10 ISO CLASS 6 REF REFRIGERANTE TYPE R134a LB 0 99 1 65 OZ 15 9 26 46 KG 0 45 0 75 W PESO LB 138 147 KG 63 67 EVAP TEMP F C 37 41 3 5 TEMP DE SUCCI N F C...

Page 96: ...EL AIRE Presi n m x del aire POS DESCRIPCI N PRES M X DEL AIRE Presi n m x del aire PUNTR Punto de condensaci n de presi n REF Refrigerante FUSIBLE M X Tama o m ximo de fusible CIRCUITO M NIMO AMPACID...

Page 97: ...arado del accionamientodel compresor 3 Valores nominales Presi n de trabajo psig 100 Temperatura del aire de admisi n oF 100 Temperatura ambiente oF 100 Humedad relativa 100 Notas sobre el uso de la v...

Page 98: ...H Boton parada emergencia I Puerta de servicio primario del compresor J Desag e del separador de humedad de 0 25 pulgadas BSPT K Desag e del secador de 0 25 pulgadas BSPT L Desag e del filtro de aire...

Page 99: ...120 galones I V lvula de desag e autom tica J V lvula de vaciado K Boton parada emergencia L Puerta de servicio primario del compresor M Abertura de inspecci n N Admisi n de aire del secador O Escape...

Page 100: ...compresor M Abertura de inspecci n N Admisi n de aire del secador O Escape de aire del secador P Desag e del separador de humedad de 0 25 pulgadas BSPT Q Desag e del secador de 0 25 pulgadas BSPT R D...

Page 101: ...a autodrenaje 6 Colector de aire 7 V lvula de vaciado 8 Indicador de color de punto de roc o 9 V lvula de expansi n 10 Filtro del refrigerante 11 Condensador 12 Evaporador 13 Compresor del refrigerant...

Page 102: ...00549 1 Tubo 7 22070304 1 Soporte 7A 96737564 2 Tuerca 7B 96705058 2 Tornillo 8 22100556 1 Soporte 9 22097968 1 Panel 10 95937538 1 Conector 11 85565182 1 Filtro de aire 12 92368687 14 Tornillo 13 855...

Page 103: ...7520 3 Conector 28 22101083 1 Separador de agua 29 22098859 1 Conector 30 85561215 1 Conjunto de manguera 31 95937645 1 Codo 32 22101414 AR Tubo Nylon 33 39155577 1 Codo 34 85583367 1 Pasacable 35 391...

Page 104: ...GERANTE 230 V 25 30 HP 18 22 KW MOTOR DEL VENTILADOR 16 W 115 V MOTOR DEL VENTILADOR 16 W 230 V MOTOR DEL VENTILADOR 34 W 115 V MOTOR DEL VENTILADOR 34 W 230 V PALA DEL VENTILADOR V LVULA DE SOLENOIDE...

Page 105: ...ttp air ingersollrand com UP6 15 UP6 20 UP6 25 UP6 30 5 8 4 5 10 7 8 4 10 1 36897999 1 Filtro 2 35393685 1 Elemento filtro de aire 3 22245534 1 Soporte 4 95340683 4 Abrazadera 5 89295935 2 Manguera 6...

Page 106: ...RE Elemento ccn Cantidad Descripci n Elemento ccn Cantidad Descripci n 1 22134597 1 Cubierta 2 22127500 1 Celos a 3 92368687 AR Tornillo 4 22127328 1 Caja 5 22053730 1 Celos a UP6 15 UP6 20 UP6 25 UP6...

Page 107: ...stablezca la potencia entrante PRUEBA DE FUNCIONAMIENTO Para comprobar el funcionamiento de la Opci n de rearranque por interrupci n fallopotencia 1 Abrir lentamente la v lvula de aislamiento principa...

Page 108: ...OPCI N PORO ELECTRONEUM TICA 50 UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 109: ...45 1 Calcoman a Aviso PORO 6 39194097 1 Calcoman a Opci n de rearranque por interrupci n fallo potencia 7 22388037 1 Calcoman a Esquema 8 39331954 1 Ra l DIN 9 35275494 1 Cubo 10 39108949 2 Tuerca de...

Page 110: ...IPCI N 17 39252937 2 Bloque tope final 18 39309554 1 Cinta adhesivo 19 35246131 1 Terminal 20 39204763 1 2m 4ft Cable verde de 16 Ga 21 39129085 1 2m 4ft Cable rojo de 16 Ga 22 39146790 1 2m 4ft Cable...

Page 111: ...n est activado y el mensaje OFF desactivado indica que el rearranque est desactivado 5 Una vez que se haya realizado la selecci n pulsar el bot n SET ajustar para introducirla en la memoria del Intel...

Page 112: ...ripci n Elemento ccn Cantidad Descripci n 1 39194097 1 Opci n de m dulo 2 35275494 1 Conector principal 3 95934279 1 Manguito 4 39108949 2 Tuerca de seguridad 5 39146733 1 Tap n 6 39100136 1 Bocina UP...

Page 113: ...ext rieur Option PORO UP6 15 UP6 20 UP6 25 UP6 30 60Hz Ce manuel contient des informations importantes concernant la s curit il doit tre mis la disposition des personnels qui exploitent et qui sont re...

Page 114: ......

Page 115: ...TIONS SYMBOLES Contact Ingersoll Rand pour le num ro de s rie Jusqu au no de s rie A partir du no de s rie Non illustr Option NR Non n cessaire AR Comme demand SM Sitemaster Sitepack HA Machine haute...

Page 116: ...ant aux pertes provoqu es par un quipementqui comporte des pi ces non agr es Les conditions de la garantie standard risquent d tre affect es La Soci t Ingersoll Rand se r serve le droit d apporter des...

Page 117: ...n utiliser que ce c t RECALAGE Ne pas utiliser de fourche pour soulever de ce c t Arr t d urgence Marche Arr t REDEMARRAGE AUTOMATIQUE MAINTENANCE INTERDICTIONS MAINTENANCE FRAGILE CONSERVEZ AU SEC A...

Page 118: ...ALS 4 PUISSANCE CONTROLER Tous les X mois si le nombre total requis d heures de fonctionnement n est pas atteint CHANGER REMPLACER NETTOYER HUMIDITE UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand...

Page 119: ...uides inflammables Gardez le compresseur au moins 20 pieds de l endroit qui est arros s il est utilis pour disperser les mati res inflammables AIR DE HAUTE PRESSION Des r servoirs rouill s peuvent pro...

Page 120: ...la machine ne peut tre d marr e accidentellement ATTENTION DANGER En imposant un arr t normal ou un arr t d urgence sur le compresseur on annulera la pression uniquement en amont de la soupape de pres...

Page 121: ...les incendies de la Classe BC ou ABC N effectuez les r parations que dans des zones propres s ches bien clair es et bien ventil es Ne branchez le compresseur que sur des syst mes lectriques qui sont c...

Page 122: ...E HORS TENSION en option Si ce r glage est mis sur ON en marche le compresseur d marre automatiquementquand l alimentation lectrique est remise en marche et si le compresseur tait en marche quand l al...

Page 123: ...r la pression de refoulement En appuyant sur ce bouton en mode de r glage des param tres de fonctionnement les indications v rification machine pendant 2 secondes puis pr t d marrer apparaissent 20 BO...

Page 124: ...ur la sortie modul e de 70 la pression en ligne va augmenter l g rement vers la limite sup rieure du calage de pression o le compresseur passe alors en position de contr le hors ligne et fonctionne av...

Page 125: ...urgence est enfonc BASSE PRESSION DU CARTER La pression du carter tombe en dessous de 1 bar 15 psi en fonctionnementnormal OPTIONS CHAMP Lire attentivement ces instructions afin de bien comprendre le...

Page 126: ...OPTION INTELLISYS 12 SCHEMATIQUE ELECTRIQUE DOL AVEC COMMANDE INTELLISYS INTELLISYS DOL 32343956 Revision D UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 127: ...pteur de pression NOTES 1 Les fusibles de mise hors circuit approuv s ou disjoncteur de circuit conformes aux conditions requises par les normes sont fournir par le client 2 Les lignes discontinues mo...

Page 128: ...OPTION INTELLISYS 14 SCHEMATIQUE ELECTRIQUE STAR DELTA AVEC COMMANDE INTELLISYS INTELLISYS STAR DELTA 32343931 Revision E UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 129: ...e du d marreur du moteur Contacteur wye star NOTES 1 Les fusibles de mise hors circuit approuv s ou disjoncteur de circuit conformes aux conditions requises par les normes sont fournir par le client 2...

Page 130: ...4 1 2 9 18 13 8 10 15 17 19 12 14 16 20 5 11 7 3 21 1SV 3SV 6 22 CONTINUED IN NEXT PAGE PIPING LEGEND A B C D E F 32 33 34 INTELLISYS OPTION REPLACES 12 INTELLISYS OPTION REPLACES 10 AND 11 10SV 5SV 6...

Page 131: ...ants F R frig rant G Option 23 30 31 25 26 27 24 29 28 FROM PREVIOUS PAGE INTEGRAL DRYER OPTION AIR RECEIVER OPTION 35 36 37 38 M 22 Indicator AirFilterRestriction 23 RefrigerantCompressor 24 Evaporat...

Page 132: ...e sol no de r seau r servoir s parateur 4 Connecteur 5 Distributeur 6 Coude 7 T fonctionnement m le 8 Reduction 9 Electrovanne de purge 10 Electrovanne de charge 11 Filtre air t moin 12 Mamelon 13 Ada...

Page 133: ...85584340 4 Verrou 18 92829308 1 Clef 19 96703756 2 Ecrou 20 22128763 1 Microprocesseur INTELLISYS 21 22091193 2 Charni re 22 96743992 4 Vis 23 39495874 1 Joint 24 96742754 2 Vis 25 22055909 1 T 26 22...

Page 134: ...061 1 Contacteur C37 10 22074033 3 Fusible 2 0A 125 250V 11 32342099 2 Fusible 1 5A 600V 12 39479035 1 Logement de fusible 13 39480504 1 Logement de fusible 14 32342123 1 Cosse mise la terre 15 221133...

Page 135: ...250998 1 Contacteur 10 22074033 3 Fusible 2 0A 125 250V 11 32342099 2 Fusible 1 5A 600V 12 39479035 1 Logement de fusible 13 39480504 1 Logement de fusible 14 32342123 1 Cosse mise la terre 15 2211335...

Page 136: ...re 9 39251020 1 Contacteur 10 22074033 3 Fusible 2 0A 125 250V 11 32342099 2 Fusible 1 5A 600V 12 39479035 1 Logement de fusible 13 39480504 1 Logement de fusible 14 32342123 1 Cosse mise la terre 15...

Page 137: ...1 Contacteur 9 22074033 3 Fusible 2 0A 125 250V 10 32342099 2 Fusible 1 5A 600V 11 39479035 1 Logement de fusible 12 39480504 1 Logement de fusible 13 15 32342123 1 Cosse mise la terre 14 39191648 1 B...

Page 138: ...ontacteur 11 22074033 3 Fusible 2 0A 125 250V 12 32342099 2 Fusible 1 5A 600V 13 39479035 1 Logement de fusible 14 39480504 1 Logement de fusible 15 39333257 1 Verrouillage 16 32342123 1 Cosse mise la...

Page 139: ...125 250V 11 32342099 2 Fusible 1 5A 600V 12 39479035 1 Logement de fusible 13 39480504 1 Logement de fusible 14 39333257 1 Verrouillage 15 32342123 1 Cosse mise la terre 16 22113351 1 Panneau 17 39191...

Page 140: ...Fusible 1 5A 600V 11 39479035 1 Logement de fusible 12 39480504 1 Logement de fusible 13 39333257 1 Verrouillage 14 32342123 1 Cosse mise la terre 15 22113351 1 Panneau 16 39191648 1 Bouchon 11 Posit...

Page 141: ...tacteur 11 22074033 3 Fusible 2 0A 125 250V 12 32342099 2 Fusible 1 5A 600V 13 39479035 1 Logement de fusible 14 39480504 1 Logement de fusible 15 39333257 1 Verrouillage 16 32342123 1 Cosse mise la t...

Page 142: ...r 11 22074033 3 Fusible 2 0A 125 250V 12 32342099 2 Fusible 1 5A 600V 13 39479035 1 Logement de fusible 14 39480504 1 Logement de fusible 15 39333257 1 Verrouillage 16 32342123 1 Cosse mise la terre 1...

Page 143: ...11 22074033 3 Fusible 2 0A 125 250V 12 32342099 2 Fusible 1 5A 600V 13 39479035 1 Logement de fusible 14 39480504 1 Logement de fusible 15 39333257 1 Verrouillage 16 32342123 1 Cosse mise la terre 17...

Page 144: ...anel 17 39191648 1 Bouchon 11 Position 18 39191655 1 Bouchon 16 Position 19 39186101 1 Bouchon 4 Position 20 39191630 1 Bouchon 5 Position 21 39186093 1 Bouchon 6 Position 22 22056741 2 Rail Din 23 23...

Page 145: ...oquer un fonctionnement incorrect DEMARRAGE ET FONCTIONNEMENT V rifications pr liminaires Avant de mettre le compresseur en marche s assurer que L alimentation lectrique est correcte pour la tension d...

Page 146: ...e 1 Isoler le logement de l alimentation d air 2 D pressuriser compl tement dans un bol de vidange selon la n cessit 3 D visser le bol et retirer Si la pression n est pas compl tement d gag e du logem...

Page 147: ...34a Soupape Laiton C ble lectrique Cuivre CPV FUITES DE REFRIGERANT DANS LE CIRCUIT DE REFRIGERATION La machine est exp di e dans un tat parfait de fonctionnement et elle est d j charg e Les fuites de...

Page 148: ...gorig ne Admission d air Circuit d air comprim Sortie d air Circuit de purge de condensat Ligne de compensation Cod 713 0007 13 00 R v 00 Mod le UP6 1 5 20 HP UP5 1 1 15 KW UP5 1 8 22 KW Cod 713 0057...

Page 149: ...iltre air de 10 microns FF FH Filtre air 0 01 micron FP Filtre air 1 micron FQ Filtre air 5 microns FR Tamis de purge FV Fusible du moteur de ventilateur G R seau principal IM Indicateur d humidit K1...

Page 150: ...01 00 R v 00 Mod les UP6 15 30 HP 115V 1Ph 60Hz TEMP COMPTE MINUTES DE PURGEUR DE CONDENSAT Vue de face TRIMMER 1 TRM1 AUTONOMIE DE REFOULEMENT sec TRIMMER 2 TRM2 INTERVALLE ENTRE REFOULEMENT min UP6...

Page 151: ...AIR W psi bar 123 8 5 PRESS MAX AIR psi bar 203 14 POINT DE ROSSE F C 50 ISO CLASS 6 10 ISO CLASS 6 REF PRODUIT R FRIG RANT TYPE R134a LB 0 99 1 65 OZ 15 9 26 46 KG 0 45 0 75 W POIDS LB 138 147 KG 63...

Page 152: ...Temp rature POS DESCRIPTION PRESS MAX AIR Pression atmosph rique max DEWP Pression du point de ros e REF Produit r frig rant MAX FUSE Taille max Fusible CIRCUIT MIN COURANT ADMISSIBLE Circuit minimal...

Page 153: ...yen de connexions peuvent tre ex cut es seulement apr s l vacuation du r frig rant L vacuation doit tre proportionnelle aux dimensions et la longueur des connexions utilis es L utilisation de la soupa...

Page 154: ...e les bruits et pour assurer le refroidissement correct de l unit H Bouton d arret d urgence I Porte de service du compresseur primaire J 0 25 inch BSPT vidange du s parateur d humidit K 0 25 inch BSP...

Page 155: ...outon d arret d urgence L Porte de service du compresseur primaire M Orifice d inspection N Admission d air du s choir O Event du s choir P 0 25 inch BSPT vidange du s parateur d humidit Q 0 25 inch B...

Page 156: ...outon d arret d urgence L Porte de service du compresseur primaire M Orifice d inspection N Admission d air du s choir O Event du s choir P 0 25 inch BSPT vidange du s parateur d humidit Q 0 25 inch B...

Page 157: ...Robinet purge automatique 6 R cepteur air 7 Vanne de purge 8 Indicateur couleur de point de ros e 9 Soupape d tente 10 Filtre r frig rant 11 Condenseur 12 Evaporateur 13 Compresseur de r frig rant A...

Page 158: ...6 22100549 1 Tube 7 22070304 1 Support 7A 96737564 2 Ecrou 7B 96705058 2 Vis 8 22100556 1 Support 9 22097968 1 Panneau 10 95937538 1 Connecteur 11 85565182 1 Filtre air 12 92368687 14 Vis 13 85560985...

Page 159: ...1 Tube 27 95937520 3 Connecteur Connecteur Connecteur 28 22101083 1 S parateur de condensats 29 22098859 1 Connecteur 30 85561215 1 Ensemble de flexible 31 95937645 1 Coude 32 22101414 AR Tube 33 391...

Page 160: ...0V 11 15KW 15 20HP COMPRESSEUR R FRIG RANT 230V 18 22KW 25 30HP MOTEUR DU VENTILATEUR 16W 115V MOTEUR DU VENTILATEUR 16W 230V MOTEUR DU VENTILATEUR 34W 115V MOTEUR DU VENTILATEUR 34W 230V PALE DE VENT...

Page 161: ...0 7 8 4 10 0 2 1 Article ccn Quantit Description Article ccn Quantit Description 1 36897999 1 Filtre 2 35393685 1 El ment filtre air 3 22245534 1 Support 4 95340683 4 Collier 5 89295935 2 Flexible 6 9...

Page 162: ...e ccn Quantit Description Article ccn Quantit Description 1 22134597 1 Couvercle 2 22127500 1 Volet d a ration 3 92368687 AR Vis 4 22127328 1 Bo te 5 22053730 1 Volet d a ration UP6 15 UP6 20 UP6 25 U...

Page 163: ...E FONCTIONNEMENT Pour tester le fonctionnement de l Option Red marrage apr s une panne de courant 1 Ouvrir lentement le robinet d arr t principal 2 D marrer le compresseur 3 Le compresseur se mettra e...

Page 164: ...OPTION PORO ELECTRO PNEUMATIQUE 50 UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 165: ...5 22140545 1 Autocollant Avertissement PORO 6 39194097 1 Autocollant Option red marrage apr s panne de courant 7 22388037 1 Autocollant Sch ma 8 39331954 1 Rail DIN 9 35275494 1 Moyeu 10 39108949 2 Co...

Page 166: ...TION 17 39252937 2 Bloc but e 18 39309554 1 Ruban adh sif 19 35246131 1 Bornier 20 39204763 1 2m 4ft Fil vert de calibre 16 21 39129085 1 2m 4ft Fil rouge de calibre 16 22 39146790 1 2m 4ft Fil vert d...

Page 167: ...activ et si OFF Arr t est affich l cran cela signifie que le red marrage apr s une coupure d alimentation est d sactiv 5 Une fois la s lection effectu e appuyer sur le bouton de R GLAGE afin d enregis...

Page 168: ...Description Article ccn Quantit Description 1 39194097 1 Option Module 2 35275494 1 Connecteur cloison 3 95934279 1 Mamelon 4 39108949 2 Ecrou 5 39146733 1 Bouchon 6 39100136 1 Avertisseur UP6 15 UP6...

Page 169: ...ial de Poeira Op o M dulo para Exterior Op o PORO UP6 15 UP6 20 UP6 25 UP6 30 60Hz Este Manual contem informa es importantes sobre seguran a e tem de estar disposi o de quem trabalhe com a m quina e f...

Page 170: ......

Page 171: ...meros de s rie contacte a Ingersoll Rand At ao n mero de s rie A partir do n mero de s rie N o ilustrado Op es NR N o necess rio AR A quantidade necess ria SM Sitemaster Sitepack HA M quina para temp...

Page 172: ...mento onde estejam montadas pe as de repara o n o aprovadas As condi es de garantia normal podem ser afectadas A Ingersoll Rand reserva se o direito de alterar ou melhorar os seus produtos sem aviso e...

Page 173: ...o emplihador apenas deste lado REARME N o utilize o empilhador deste lado Paragem de emerg ncia Ligado energia Desligado energia REARRANQUE AUTOM TICO MANTTEN O PROHIBIDO EL MANTENIMIENTO FR GIL MANT...

Page 174: ...AUTOCOLANTES 4 TENS O INSPECCIONAR Cada X meses se for antes que o exigido pelas horas de trabalho MUDAR SUBSTITUIR LIMPAR HUMIDADE UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 175: ...s ou vapores inflam veis Se for usado para pulverizar materiais inflam veis mantenha o compressor pelo menos 6 metros afastado da rea de pulveriza o PRESS O DE AR ALTA Dep sitos enferrujados podem cau...

Page 176: ...ressorsomente descarrega press o a montante da v lvula de press o m nima no topo do reservat rio separador Se for necess rio fazer trabalho de manuten o a jusante desta v lvula assegure se que toda a...

Page 177: ...mente extintores apropriados para inc ndios da Classe BC ou Classe ABC Efectue repara es somente em reas limpas secas bem iluminadase ventiladas Ligue o compressor somente a sistemas el ctricos que se...

Page 178: ...se automaticamente REARRANQUE POR FALTA DE ENERGIA opcional Se esta regula o estiver colocada em ON o compressor rearranca automaticamentequando a energia volta se o compressor estava a trabalhar quan...

Page 179: ...assagem verifica o da m quina durante 2 segundos A seguir aparece a mensagem pronto a arrancar 20 BOT O DE EM CARGA VAZIO Estes s o usados para mudar manualmente o compressor entre modo de controlo em...

Page 180: ...cidade de armazenamento de ar e ou que pretendamter uma capacidade de ar em standby automaticamente a Op o de Controlo do Arranque Paragem Autom tico a est dispon vel Durante os per odos de baixa nece...

Page 181: ...ES NO LOCAL Antes de instalar e trabalhar com esta op o estude cuidadosamente estas instru es de forma a obter um bom conhecimento das caracter sticas desta op o e sua aplica o no compressor ARRANQUE...

Page 182: ...OP O INTELLISYS 12 DIAGRAMA EL CTRICO DOL COM COMANDO INTELLISYS INTELLISYS DOL 32343956 Revision D UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 183: ...ess o NOTAS 1 Um fus vel de corte ou disjuntor aprovado segundo o exigido pelo regulamentotem de ser fornecido pelo cliente 2 As linhas a tracejado representam a instala o el ctrica feita pelo cliente...

Page 184: ...OP O INTELLISYS 14 DIAGRAMA EL CTRICO ESTRELA DELTA COM CONTROLO INTELLISYS INTELLISYS STAR DELTA 32343931 Revision E UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 185: ...de arranqueContactor wye star NOTAS 1 Um fus vel de corte ou disjuntor aprovado segundo o exigido pelo regulamentotem de ser fornecido pelo cliente 2 As linhas a tracejado representam a instala o el c...

Page 186: ...2 9 18 13 8 10 15 17 19 12 14 16 20 5 11 7 3 21 1SV 3SV 6 22 CONTINUED IN NEXT PAGE PIPING LEGEND A B C D E F 32 33 34 INTELLISYS OPTION REPLACES 12 INTELLISYS OPTION REPLACES 10 AND 11 10SV 5SV 6SV 4...

Page 187: ...a dep sito Op o Intellisys 33 Transdutor press o 34 Sensor temperatura A Ar Lubrificante B Ar C Lubrificante D Condensar E Limite de componente F Refrigerante G Op es 23 30 31 25 26 27 24 29 28 FROM P...

Page 188: ...la linha tanque 4 Ligador 5 Distribuidor 6 Joelho 7 T rosca macho 8 Casquilho reductor 9 Electrov lvula de purga 10 Electrov lvula de carga 11 Indicador do filtro de ar 12 Casquilho 13 Adaptador 14 V...

Page 189: ...2 8 Parafuso 17 85584340 4 Fecho 18 92829308 1 Chave 19 96703756 2 Porca 20 22128763 1 Controlador INTELLISYS 21 22091193 2 Dobradi a 22 96743992 4 Parafuso 23 39495874 1 Junta 24 96742754 2 Parafuso...

Page 190: ...xiliar 9 39251061 1 Contactor C37 10 22074033 3 Fus vel 2 0A 125 250V 11 32342099 2 Fus vel 1 5A 600V 12 39479035 1 Porta fus vel 13 39480504 1 Porta fus vel 14 32342123 1 Patilha liga o massa 15 2211...

Page 191: ...auxiliar 9 39250998 1 Contactor 10 22074033 3 Fus vel 2 0A 125 250V 11 32342099 2 Fus vel 1 5A 600V 12 39479035 1 Porta fus vel 13 39480504 1 Porta fus vel 14 32342123 1 Patilha liga o massa 15 221133...

Page 192: ...ontacto auxiliar 9 39251020 1 Contactor 10 22074033 3 Fus vel 2 0A 125 250V 11 32342099 2 Fus vel 1 5A 600V 12 39479035 1 Porta fus vel 13 39480504 1 Porta fus vel 14 32342123 1 Patilha liga o massa 1...

Page 193: ...5 250V 10 32342099 2 Fus vel 1 5A 600V 11 39479035 1 Porta fus vel 12 39480504 1 Porta fus vel 13 15 32342123 1 Patilha liga o massa 16 22050140 1 Painel 14 39191648 1 Tomada 11 posi o 17 39191655 1 T...

Page 194: ...10 39251004 2 Contactor 11 22074033 3 Fus vel 2 0A 125 250V 12 32342099 2 Fus vel 1 5A 600V 13 39479035 1 Porta fus vel 14 39480504 1 Porta fus vel 15 39333257 1 Encravamento 16 32342123 1 Patilha lig...

Page 195: ...074033 3 Fus vel 2 0A 125 250V 11 32342099 2 Fus vel 1 5A 600V 12 39479035 1 Porta fus vel 13 39480504 1 Porta fus vel 14 39333257 1 Encravamento 15 32342123 1 Patilha liga o massa 16 22113351 1 Paine...

Page 196: ...50V 10 32342099 2 Fus vel 1 5A 600V 11 39479035 1 Porta fus vel 12 39480504 1 Porta fus vel 13 39333257 1 Encravamento 14 32342123 1 Patilha liga o massa 15 22113351 1 Painel 16 39191648 1 Tomada 11 p...

Page 197: ...39250998 2 Contactor 11 22074033 3 Fus vel 2 0A 125 250V 12 32342099 2 Fus vel 1 5A 600V 13 39479035 1 Porta fus vel 14 39480504 1 Porta fus vel 15 39333257 1 Encravamento 16 32342123 1 Patilha liga...

Page 198: ...061 2 Contactor 11 22074033 3 Fus vel 2 0A 125 250V 12 32342099 2 Fus vel 1 5A 600V 13 39479035 1 Porta fus vel 14 39480504 1 Porta fus vel 15 39333257 1 Encravamento 16 32342123 1 Patilha liga o mass...

Page 199: ...1 2 Contactor 11 22074033 3 Fus vel 2 0A 125 250V 12 32342099 2 Fus vel 1 5A 600V 13 39479035 1 Porta fus vel 14 39480504 1 Porta fus vel 15 39333257 1 Encravamento 16 32342123 1 Patilha liga o massa...

Page 200: ...8 39252036 2 Contactor C 23 9 39479035 1 10 39480504 1 11 22074033 3 Fus vel 125 250V 2 0A 12 32342099 2 Fus vel 600V 1 5A Primary 13 39333257 1 Interlock Mechanical N o ilustrado 14 1 Label UL CUL 1...

Page 201: ...de arrancar com o compressor assegure se que O abastecimento de corrente o correcto para a tens o do secador Arranque do secador a Use o interruptor verde para arrancar com o secador Fig 2b b Para pro...

Page 202: ...ue completamente o copo do dreno conforme apropriado 3 Desaperte e remova o copo Se a press o n o foi totalmente aliviada do alojamento haver sa da de ar pelo orif cio de aviso de modo a provocar um a...

Page 203: ...V lvula Lat o Cabo el ctrico Cobre PVC FUGAS DE REFRIGERANTE NO CIRCUITO DE REFRIGERA O A unidade foi despachada em perfeito estado de funcionamento e j carregada Podem identificar se fugas de refrig...

Page 204: ...Entrada de ar Linha de ar comprimido Sa da de ar Linha de drenagem do condensado Linha de Igualiza o C d 713 0007 13 00 Rev 00 Modelo UP6 1 5 20 HP UP6 1 1 15 KW UP6 1 8 22 KW C d 713 0057 07 00 Rev...

Page 205: ...rador F1 F2 Fus veis FD Filtro de Ar de 10 M crones FF Filtro Secador FH Filtro de Ar de 0 01 M crones FP Filtro de Ar de 1 M cron FQ Filtro de Ar de 5 M crones FR Crivo de Drenagem FV Fus vel do Moto...

Page 206: ...2 01 00 Rev 00 Modelos UP6 15 30 HP 115V 1Ph 60Hz TEMP TEMPORIZADOR DA DRENAGEM DO CONDENSADO Vista dianteira FRESA 1 TRM1 RESIST NCIA DA DESCARGA seg FRESA 2 TRM2 INTERVALO ENTRE DESCARGAS m UP6 15 U...

Page 207: ...PESO PRESS O AR psi bar 123 8 5 PRESS O AR M X psi bar 203 14 PONTO DE ORVALHO F C 50 ISO CLASS 6 10 ISO CLASS 6 REF REFRIGERANTE TIPO R134a LIBRAS 0 99 1 65 ON AS 15 9 26 46 KG 0 45 0 75 PESO PESO L...

Page 208: ...ess o M xima do Ar PO S DESCRI O PONTO DE ORVALHO Ponto de condensa o da press o REF Refrigerante REF Refrigerante FUS VEL M XIMO Tamanho de Fus vel M ximo CIRCUITO M N AMPACIDADE Circuito M nimo Ampa...

Page 209: ...or meio de uni es s se pode efectuar depois da evacua o do refrigerante Essa evacua o tem de ser proporcional s dimens es e comprimento das uni es usadas O uso da v lvula s pode ser justificado quando...

Page 210: ...zir o ru do e assegurar o devido arrefecimento do conjunto H Bot o de paragem de emerg ncia I Porta de servi o do compressor principal J Dreno de humidade de 0 25 BSPT do secador K Dreno de 0 25 BSPT...

Page 211: ...g ncia L Porta de servi o do compressor principal M Orif cio de inspec o N Entrada de ar do secador O Escape de ar do secador P Dreno de humidade de 0 25 BSPT do secador Q Dreno de 0 25 BSPT do secado...

Page 212: ...g ncia L Porta de servi o do compressor principal M Orif cio de inspec o N Entrada de ar do secador O Escape de ar do secador P Dreno de humidade de 0 25 BSPT do secador Q Dreno de 0 25 BSPT do secado...

Page 213: ...umidade 5 V lvula purga automatica 6 Dep sito ar 7 V lvula de purga 8 Indicador de cor do ponto de congela o 9 V lvula expans o 10 Filtro refrigerante 11 Condensador 12 Evaporador 13 Compressor de ref...

Page 214: ...9 1 Tubo 7 22070304 1 Suporte 7A 96737564 2 Porca 7B 96705058 2 Parafusos 8 22100556 1 Suporte 9 22097968 1 Painel 10 95937538 4 Ligador 11 42515833 1 Filtro de ar 12 92368687 14 Parafusos 13 85560985...

Page 215: ...95937520 3 Ligador 28 22101083 1 Separador de gua 29 22098859 1 Ligador 30 85561215 1 Mangueira completo 31 95937645 1 Joelho 32 22101414 AR Tubo Nylon 33 39155577 1 Joelho 34 85583367 1 Passador 35...

Page 216: ...5V 25 30HP 18 22KW COMPRESSOR REFRIGERANTE 230V 15 20HP 11 15KW COMPRESSOR REFRIGERANTE 230V 25 30HP 18 22KW MOTOR DO VENTILADOR 16W 115V MOTOR DO VENTILADOR 16W 230V MOTOR DO VENTILADOR 34W 115V MOTO...

Page 217: ...4 5 10 7 8 4 10 Item ccn Qtd Descri o Item ccn Qtd Descri o 1 36897999 1 Filtro 2 35393685 1 Elemento de filtro de ar 3 22245534 1 Suporte 4 95340683 4 Grampo 5 89295935 2 Mangueira 6 96712153 2 Paraf...

Page 218: ...tem ccn Qtd Descri o Item ccn Qtd Descri o 1 22134597 1 Cobertura 2 22127500 1 Louvre Ventilador 3 92368687 AR Parafuso 4 22127328 1 Caixa bocal 5 22053730 1 Louvre Ventilador UP6 15 UP6 20 UP6 25 UP6...

Page 219: ...TESTE DE FUN O Para testar o funcionamento da Op o de Rearranque Ap s Falha de Electricidade 1 Abra lentamente a v lvula de corte principal 2 Arranque com o compressor 3 O compressor carrega automatic...

Page 220: ...OP O PORO ELECTROPNEUM TICO 50 UP6 15 UP6 20 UP6 25 UP6 30 http air ingersollrand com...

Page 221: ...tocolante Aviso PORO 6 39194097 1 Autocolante Op o de Rearranque em Falha de Electricidade 7 22388037 1 Autocolante Esquem tico 8 39331954 1 Calha DIN 9 35275494 1 Cubo 10 39108949 2 Porca de imobiliz...

Page 222: ...DE DESCRI O 17 39252937 2 Bloco batente 18 39309554 1 Fita adesiva 19 35246131 1 Terminal 20 39204763 1 2m 4ft Fio verde 16 Ga 21 39129085 1 2m 4ft Fio vermelho 16 Ga 22 39146790 1 2m 4ft Fio verde 16...

Page 223: ...rranque Ap s Falha de Corrente est desligado 5 Assim que tiver sido feita uma selec o prima o bot o SET Ajustar para guardar a selec o na mem ria do controlador Intellisys Se a op o tiver sido ligada...

Page 224: ...n Qtd Descri o Item ccn Qtd Descri o 1 39194097 1 Op o M dulo 2 35275494 1 Casquilho 3 95934279 1 Casquilho 4 39108949 2 Porca de freio 5 39146733 1 Tomada 6 39100136 1 Claxon UP6 15 UP6 20 UP6 25 UP6...

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