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Ingersoll-Rand Thermo King TracKing, Installation Manual

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Ingersoll-Rand Thermo King TracKing Installation Manual Download Page 6

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Table of Contents

Safety Precautions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

FCC STATEMENT  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

Installation Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7

Precedent Units Step 1 - Datalogger Configuration Procedures  . . . . . . . . .  8

Precedent Units Step 2 - Antenna and Battery Installation   . . . . . . . . . . . . .10

Precedent Units Step 3 - REB Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Precedent Units Step 4 - Door Switch (Option)  . . . . . . . . . . . . . . . . . . . . . . .14

Precedent Units Step 5 - Fuel Level (Option) . . . . . . . . . . . . . . . . . . . . . . . . .16

Precedent Units Step 6 - Configuration Procedures . . . . . . . . . . . . . . . . . . .18

SB Units Step 1 - Datalogger Configuration Procedures  . . . . . . . . . . . . . .  20

SB Units Step 2 - Antenna Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

SB Units Step 3 - REB and Battery Installation  . . . . . . . . . . . . . . . . . . . . . . .24

SB Units Step 3a - REB and Battery Installation (SR2 to SR3)   . . . . . . . . . .26

SB Units Step 3b - Units with SR2 or SR3 (w/Razor)   . . . . . . . . . . . . . . . . . .28

SB Units Step 3c - Units with ThermoGuard (non SR2)  . . . . . . . . . . . . . . . .30

Super II Units Step 1 - Datalogger Configuration Procedures  . . . . . . . . . .  32

Super II Units Step 2 - Antenna Installation  . . . . . . . . . . . . . . . . . . . . . . . . .  34

Super II Units Step 3 - TracKing Module and Harness Installation  . . . . . . .36

TracKing Verification Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Summary of Contents for Thermo King TracKing

Page 1: ...leader in transport temperature control and Trane a provider of energy efficient heating ventilating and air conditioning systems building and contracting services parts support and advanced controls...

Page 2: ......

Page 3: ...Installation Manual TracKing Cellular For Thermo King Trailer Units TK 56096 11 IM Rev 0 07 15 Copyright 2015 Thermo King Corp Minneapolis MN U S A...

Page 4: ...2 TracKing Cellular Release History Released 07 15...

Page 5: ...hed for informational purposes only Thermo King makes no representations warranties express or implied with respect to the information recommendations and descriptions contained herein Information pro...

Page 6: ...tep 6 Configuration Procedures 18 SB Units Step 1 Datalogger Configuration Procedures 20 SB Units Step 2 Antenna Installation 22 SB Units Step 3 REB and Battery Installation 24 SB Units Step 3a REB an...

Page 7: ...ectrical shock and to prevent the unit from starting and causing serious injury WARNING Always wear goggles or safety glasses while servicing the unit Refrigerant liquid refrigeration oil and battery...

Page 8: ...tions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation RF Exposure NOTE The antenna of this device is...

Page 9: ...connectors with care to prevent damage Radio Expansion Board REB Installation Handle the REB with care to prevent damage Before installing the REB module onto the controller be sure pins are aligned c...

Page 10: ...ext Header to the HMI CargoWatch and SR 4 ServiceWatch This will be used as a marker for the TracKing cellular to download over the air see example 2 Once the Datalogger Configuration window is ready...

Page 11: ...9 Precedent Units Step 1 Datalogger Configuration Procedures From ThermoServ home page click Data Loggers Next click Dattalogger Configuration Click Send Text Header Fill in information...

Page 12: ...the REB in a later step Battery Installation and Harness Routing 5 Place the battery onto the battery bracket mounting studs and secure with the four supplied M5 flat washers and M5 locking nuts Tight...

Page 13: ...11 Precedent Units Step 2 Antenna and Battery Installation...

Page 14: ...torque 1 4 N m 12 in lbs Battery Harness Installation 2 Connect the battery harness 4 pin connector to the 4 pin connector BVP 01 BVN 01 on the REB Antenna Cable Installation 3 Attach the antenna cabl...

Page 15: ...13 Precedent Units Step 3 REB Installation...

Page 16: ...to RJ5 on the REB module Locate the 3 pin Door Switch connector DS 01 DSP 01 CHDS 01 Unplug the connectors and reconnect the REB 3 pin harness door switch connectors DT04 3P DT06 3S between the two op...

Page 17: ...15 Precedent Units Step 4 Door Switch Option...

Page 18: ...ing into the control box and spliced into the fuel harness FUELN 02 FUEL 02 8F 02 2 Cut these 3 wires 3 Strip the wire ends and slide supplied heat shrink tubing onto each wire and position them away...

Page 19: ...17 Precedent Units Step 5 Fuel Level Option...

Page 20: ...for door switches press the exit key 7 In the TracKing website under Administration Vehicle Maintenance enable the following b Door Switch select check mark in box Configuring Fuel Tank 1 Reinstall t...

Page 21: ...the engine is running 2 Turn off the engine 3 Scroll down and select Programmable Features a Remote Device set to Enabled 4 Allow TracKing to report to website TracKing Verification Procedures See Tra...

Page 22: ...datalogger Send a Text Header to the HMI CargoWatch and SR2 3 ServiceWatch This will be used as a marker for the TracKing GPRS to download over the air see example To retrieve a user manual go to www...

Page 23: ...21 SB Units Step 1 Datalogger Configuration Procedures Text Header...

Page 24: ...s and install 1 4 20 threaded inserts installer supplied 3 Clean plastic bulkhead with isopropyl alcohol wet wipes 203 498 and wipe dry IMPORTANT For maximum bond strength the ideal tape application i...

Page 25: ...23 SB Units Step 2 Antenna Installation NOTE Two styles of antennas and brackets are used Install the antenna and bracket in your kit as shown in the illustration...

Page 26: ...ll help prevent undue vibration Battery and Harness Installation 6 Gain access to the road side condenser shelf and install the provided bolt plate 7 Mount the battery assembly under the condenser she...

Page 27: ...25 SB Units Step 3 REB and Battery Installation...

Page 28: ...in access to the road side condenser shelf and install the provided bolt plate NOTE Use the bolt plate as a template and drill four 5 16 holes 7 Mount the battery assembly under the condenser shelf to...

Page 29: ...27 SB Units Step 3a REB and Battery Installation SR2 to SR3...

Page 30: ...he control box ground stud Connect the 3 pin connector RXB TXB DPD to the mating HMI CargoWatch connector if available If it is not available cut off the 3 pin connector and spice wires into the HMI c...

Page 31: ...29 SB Units Step 3b Units with SR2 or SR3 w Razor...

Page 32: ...If DAS is available attach the TXB and RXB wires as described next otherwise tape off the TXB and RXB wires from the TracKing harness 5 Units with DAS Attach the TXB and RXB wires to the printer port...

Page 33: ...31 SB Units Step 3c For Units with ThermoGuard non SR2...

Page 34: ...e installing the TracKing Module and related components use your WinTrac software and download the data from the TK datalogger 1 Send a Text Header to the DAS This will be used as a marker for the Tra...

Page 35: ...33 Super II Units Step 1 Datalogger Configuration Procedures Text Header...

Page 36: ...Mount the antenna to the antenna bracket with the provided washer and nut and tighten securely The antenna is non directional and can be mounted in any direction 3 Attach the antenna bracket to the fr...

Page 37: ...35 Super II Units Step 2 Antenna Installation...

Page 38: ...nd wire to the COM3 wire position socket C Solder the Control Power 8 wire to the 8 wire terminal on the On Off switch Attach the Power Wire 2S with fuse to the 2 terminal on the relay board Splice th...

Page 39: ...37 Super II Units Step 3 TracKing Installation...

Page 40: ...unit install site using a TracKing supported browser Internet Explorer 10 or 11 Mozilla Firefox or Google Chrome a Website www tktracking com b Enter username newunit1 thermoking com c Password Newuni...

Page 41: ...ification Procedures continued 2 To find a unit a Once logged in click on vertical blue bar to open Vehicle Selection Window b Type in unit GSM mobile number in search field and hit enter or click on...

Page 42: ...ng check the GSM connections b The Last Known Position column should show the unit location If the position states No Satellite Coverage the GPS antenna is not reading the GPS satellites Check connect...

Page 43: ...41 TracKing Verification Procedures continued 5 Once unit has been verified complete the Activation Deactivation form located on InfoCentral and email to trackingactivations thermoking com...

Page 44: ...42 BLANK PAGE...

Page 45: ...____________________ MAC Address _____________________________ REB Razor S N _____________________________ TK Unit S N ______________________________ TK Unit Model _____________________________ Door S...

Page 46: ......

Page 47: ...leader in transport temperature control and Trane a provider of energy efficient heating ventilating and air conditioning systems building and contracting services parts support and advanced controls...

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