Ingersoll-Rand M200-LV Operation And Maintenance Manual Download Page 16

GENERAL INFORMATION

14

M200–LV  M250–LV

GENERAL OPERATION

The compressor is an electric motor driven, single stage screw

compressor, complete with accessories piped, wired and baseplate
mounted. It is a totally self contained air compressor package.

The standard compressor is designed to operate in an ambient

range of 1,7

_

C to 46

_

C. The standard maximum temperature of 46

_

C

is applicable up to an elevation of 1000m (3280ft) above sea level.
Above this altitude significant reductions in ambient temperature are
required if a standard motor is to be used. 

Compression in the screw type air compressor is created by the

meshing of two (male & female) helical rotors.

The air/coolant mixture discharges from the compressor into the

separation system. This system removes all but a few PPM of the
coolant from the discharge air. The coolant is returned to the cooling
system and the air passes to the aftercooler and out of the compressor
through the moisture separator (optional).

Air is pulled into the compressor by the cooling fan and is pushed

through the coolers.

By cooling the discharge air and passing it through the separator,

much of the water vapour which is naturally present in the air, can be
removed.

The coolant system consists of a sump, cooler, thermostatic valve

and a filter. When the unit is operating, the coolant is pressurised and
forced to the compressor bearings.

The compressor load control system is automatic ’On–Off line’. The

compressor will operate to maintain a set discharge line pressure and
is provided with an auto restart system for use in plants where the air
demand varies widely.

Panel instrumentation is provided to indicate the compressor

operating conditions and general status.

The modulation system extends the control types to Modulation

(capacity control) and Automatic Control System when the compressor
switches between ’On–Off line’ and modulation as demand varies.

The electrical components are housed in a readily accessible sheet

metal cabinet.

Safety of operation is provided for as the compressor will shut down

if excessive temperatures, electrical overload conditions, or system
over pressure should occur.

M200AC  

 

M200WC 

  

 

PRESSURE

7.5 bar

(L)

8.5 bar

(M)

10.0 bar

(H)

7.5 bar

(L)

8.5 bar

(M)

10.0 bar

(H)

CAPACITY

34.3 m

3

/min

1211 ft

3

/min.

32.9 m

3

/min

1162 ft

3

/min.

30.2 m

3

/min

1066 ft

3

/min.

34.3 m

3

/min

1211 ft

3

/min.

32.9 m

3

/min

1162 ft

3

/min.

30.2 m

3

/min

1066 ft

3

/min.

FULL LOAD CURRENT
(MAXIMUM)
380V

465

433

FULL LOAD CURRENT
(MAXIMUM)
415V

431

407

STARTING CURRENT
(MAXIMUM)
380V

862

862

STARTING CURRENT
(MAXIMUM)
415V

942

942

*NOISE LEVEL
CAGI PNEUROP 1m

84 +/– 3dB(A)

84 +/– 3dB(A)

* Equivalent continuous sound pressure level (workstation) (rated load)

WEIGHT
O.D.P.

3930 kg

4030 kg

WEIGHT
T.E.F.C.

4560 kg

4660 kg

Summary of Contents for M200-LV

Page 1: ...M200 2440110 OPERATION AND MAINTENANCE MANUAL This manual contains important safety information and must be made available to personnel who operate and maintain this machine C C N 22071393 en REV A D...

Page 2: ...NGERSOLL RAND COMPANY LIMITED SWAN LANE HINDLEY GREEN WIGAN WN2 4EZ UNITED KINGDOM DECLARE THAT UNDER OUR SOLE RESPONSIBILITY FOR MANUFACTURE AND SUPPLY THE PRODUCT S M200 LV M250 LV TO WHICH THIS DEC...

Page 3: ...ion NR Not required AR As required SM Sitemaster Sitepack HA High ambient machine WC Watercooled machine AC Aircooled machine ESA European serviced areas ERS Energy recovery system T E F C Totally enc...

Page 4: ...e right to make changes and improvements to products without notice and without incurring any obligation to make such changes or add such improvements to products sold previously The intended uses of...

Page 5: ...risk WARNING Air gas flow or Air discharge X XBAR WARNING Pressurised component or system WARNING Hot and harmful exhaust gas WARNING Maintain correct tyre pressure Refer to the GENERAL INFORMATION s...

Page 6: ...o not remove the Operating and Maintenance manual and manual holder from this machine Do not stack Do not operate the machine without the guard being fitted Do not stand on any service valve or other...

Page 7: ...re operation or maintenance of this machine is undertaken When parking use prop stand handrake and wheel chocks Contains asbestos SET SEQUENCER STATUS LOAD SEQUENCER AUTOMATIC CONTROL COMPRESSOR OFF L...

Page 8: ...ISED TANK ON OFF CYCLE COOLANT FILTER AIR FILTER ON OFF PUSH BUTTON COOLANT PRESSURE AIR PRESSURE STAR DELTA IEC 617 7 AUTOMATIC RESTART HEAT EXCHANGER MAINTENANCE MAINTENANCE PROHIBITED COOLANT DRAIN...

Page 9: ...ISO SYMBOLS 7 M200 LV M250 LV BELT TENSION FILTER MOTOR LUBRICATION FRAGILE KEEP DRY THIS WAY UP USE NO HOOKS NO SIDE CLAMPS ROTATION POWER INLET AC WATER IN WATER OUT...

Page 10: ...ected to the machine must have safe working pressure ratings of at least the machine rated pressure If more than one compressor is connected to one common downstreamplant effective check valves and is...

Page 11: ...re compatiblewith its electrical characteristics and that are within it s rated capacity Condensate disposal Condensate cannot be discharged into fresh surface water drains In some regions compressor...

Page 12: ...C LUBRICATION SYSTEM AIR COOLED MACHINES KEY A LUBRICANT B LUBRICANT AIR 1 COOLER 2 SEPARATOR TANK 3 FILLER PLUG 4 ORIFICE SCREEN 5 SAFETY VALVES 6 COOLANT STOP VALVE 5SV 7 COOLANT FILTER 8 THERMOSTAT...

Page 13: ...0 LV WC LUBRICATION SYSTEM WATER COOLED MACHINES KEY A LUBRICANT B LUBRICANT AIR 1 COOLER 2 SEPARATOR TANK 3 FILLER PLUG 4 ORIFICE SCREEN 5 SAFETY VALVES 6 COOLANT STOP VALVE 5SV 7 COOLANT FILTER 8 TH...

Page 14: ...AIR PIPING AIR COOLED MACHINES KEY A AIR B LUBRICANT AIR 1 AFTERCOOLER 2 SEPARATOR TANK 3 COMPRESSOR 4 CHECK VALVE 5 BLOWDOWN VALVE 3SV 6 PRESSURE TRANSDUCER 7 MOISTURE SEPARATOR OPTION 8 MINIMUM PRES...

Page 15: ...KEY A AIR B LUBRICANT AIR 1 AFTERCOOLER 2 SEPARATOR TANK 3 COMPRESSOR 4 CHECK VALVE 5 BLOWDOWN VALVE 3SV 6 PRESSURE TRANSDUCER 7 MOISTURE SEPARATOR OPTION 8 COOLER 9 MINIMUM PRESSURE VALVE 10 SAFETY V...

Page 16: ...tic valve and a filter When the unit is operating the coolant is pressurised and forced to the compressor bearings The compressor load control system is automatic On Off line The compressor will opera...

Page 17: ...43 9 m3 min 1550 ft3 min 42 5 m3 min 1501 ft3 min 38 8 m3 min 1370 ft3 min FULL LOAD CURRENT MAXIMUM 380V 557 538 FULL LOAD CURRENT MAXIMUM 415V 536 519 STARTING CURRENT MAXIMUM 380V 1020 1020 STARTIN...

Page 18: ...GENERAL INFORMATION 16 M200 LV M250 LV Revision A 22158653 AC...

Page 19: ...in contactor KM2 Delta contactor KM3 Star contactor KM4 Fan contactor MM Main motor FM Fan motor TR Thermistor relay motor windings MOL Main motor overload relay RFI RFI filter PCB1 Printed circuit bo...

Page 20: ...GENERAL INFORMATION 18 M200 LV M250 LV Revision A 22065734 WC...

Page 21: ...2 Delta contactor KM3 Star contactor KM4 Fan contactor MM Main motor FM Fan motor TR Thermistor relay motor windings MOL Main motor overload relay RFI RFI filter PCB1 Printed circuit board Power suppl...

Page 22: ...of the compressor are slots to enable a fork lift truck 5 ton minimum to move the machine Alternatively a special lifting frame can be supplied to enable a crane or hoist to move the compressor LOCATI...

Page 23: ...olts and spacers which are marked with fluorescent tags Two are situated on the airend support and the other two on the motor support ELECTRICAL DATA An independent electrical isolator should be insta...

Page 24: ...ally with damage to the system Scale Scale formation inhibits effective heat transfer yet it does help prevent corrosion Therefore a thin uniform coating of calcium carbonate is desired on the inner s...

Page 25: ...ESSURE is less than the ONLINE PRESSURE This also returns the machine to the operating mode that is specified by the MODE OF OPERATION set point The other five buttons provide access to various operat...

Page 26: ...ighted This means that they are displayed as light characters on a dark background barg CURRENT STATUS 7 5 barg PACKAGE DISCHARGE TEMP 39_C RUNNING LOADED AIREND DISCHARGE TEMP MODE MOD ACS 89_C MAIN...

Page 27: ...tions Items will be highlighted in inverse display mode 1 Selecting the highlighted item will display the corresponding menu 2 Selecting the highlighted item will place the value in edit mode This is...

Page 28: ...SEC Screen Contrast 0 to 10 1 Does not apply to automatic across the line starters OPERATOR SETPOINTS barg 7 5 barg OFFLINE PRESSURE 7 6 barg READY TO START ONLINE PRESSURE 6 9 barg STATUS MAIN MENU S...

Page 29: ...ENSOR 1AVPT CALIBRATE READY TO START SENSOR 3APT CALIBRATE STATUS MAIN MENU SELECT SENSOR CALIBRATION Pressure sensor calibration is done through the SENSOR CALIBRATION screen Sensor calibration can o...

Page 30: ...and value of each of the items listed below can be seen by moving the list up and down using the arrow buttons Pressing the ALARM HIST button will return the display to the ALARM HISTORY screen ALARM...

Page 31: ...a sequencer or an ISC This warning will occur when the package discharge pressure is above the maximum offline pressure rated pressure plus 3 psig 0 2 bar for more than 3 seconds This warning will ca...

Page 32: ...ontains unacceptable values When this occurs the sensors should be calibrated and all the set points checked It is normal for this alarm to occur after changing controller software REMOTE START FAILUR...

Page 33: ...itch STOPPING THE MACHINE IN AN EMERGENCY Refer to the diagram T5443 If the machine has to be stopped in an emergency DEPRESS THE EMERGENCY STOP BUTTON 1 LOCATED ON THE INSTRUMENT PANEL This will over...

Page 34: ...ough optimization and efficiency and reduced produc tion losses through fewer unexpected maintenance requirements and downtime An optional feature Intelliguard is used to reduce downtime by remote mon...

Page 35: ...r 1000 hours or as defined by local or national legislation Separator tank Fully inspect all external surfaces welds and fittings Report any excessive corrosion mechanical or impact damage leakage or...

Page 36: ...signs indicating that Maintenance Work is in Progress are posted in a position that can be clearly seen Upon completion of maintenance tasks and prior to returning the machine into service ensure that...

Page 37: ...ny form of sealant on either the separator tank or the separator tank cover faces WARNING Do not remove the staple from the anti static gasket on the separator element since it serves to ground any po...

Page 38: ...shows OVERPRESSURE BLOWDOWN SYSTEM Check the operation of the load solenoid OVERPRESSURE INEFFECTIVE Check the operation of the unloader valve strip and clean if necessary Compressor will not DEMAND...

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