Portable Compressor 7/20
6---1
SEPTEMBER 2003
6. SAFETY
WARNING
WARNINGS CALL ATTENTION TO INSTRUCTIONS WHICH
MUST BE FOLLOWED PRECISELY TO AVOID INJURY
OR DEATH.
CAUTION
CAUTIONS CALL ATTENTION TO INSTRUCTIONS WHICH
MUST BE FOLLOWED PRECISELY TO AVOID DAMAGING
THE PRODUCT, PROCESS OR ITS SURROUNDINGS.
NOTE
Notes are used for supplementary information.
6.1.
GENERAL INFORMATION
Never operate unit without first observing all safety warnings
and carefully reading the operation and maintenance manual
shipped from the factory with this machine.
Ensure that the operator reads and understands the decals and
consults the manuals before maintenance or operation.
Ensure that the Operation and Maintenance manual, and the
manual holder, are not removed permanently from the machine.
Ensure that maintenance personnel are adequately trained,
competent and have read the Maintenance Manuals.
Make sure that all protective covers are in place and that the
canopy/doors are closed during operation.
The specification of this machine requires that the machine is
not suitable for use in flammable gas risk areas. If such an
application is required then all local regulations, codes of
practice and site rules must be observed. To ensure that the
machine can operate in a safe and reliable manner, additional
equipment such as gas detection, exhaust spark arrestors, and
intake (shut---off) valves may be required, dependent on local
regulations or the degree of risk involved.
A weekly visual check must be made on all fasteners/fixing
screws securing mechanical parts. In particular, safety---related
parts such as a coupling hitch, drawbar components,
road---wheels, and a lifting bail should be checked for total
security.
All components which are loose, damaged or unserviceable,
must be rectified without delay.
Air discharged from this machine may contain carbon monoxide
or other contaminants which will cause serious injury or death.
Do not breathe this air.
This machine produces loud noise with the canopy open or
service valve vented. Extended exposure to loud noise can
cause hearing loss. Always wear hearing protection when
canopy is open or service valve is vented.
Never inspect or service unit without first disconnecting battery
cable(s) to prevent accidental starting.
Do not use petroleum products (solvents or fuels) under high
pressure as this can penetrate the skin and result in serious
illness. Wear eye protection while cleaning unit with
compressed air to prevent debris from injuring eye(s).
Rotating fan blade can cause serious injury. Do not operate
without a guard in place.
Use care to avoid contacting hot surfaces (engine exhaust
manifold and piping, air receiver and air discharge piping, etc.).
CAUTION
DO NOT USE ETHER AS A STARTING AID IN THIS
MACHINE.
Never operate unit with guards, covers or screens removed.
Keep hands, hair, clothing, tools, blow gun tips, etc. well away
from moving parts.
6.2.
COMPRESSED AIR
Compressed air can be dangerous if incorrectly handled. Before
doing any work on the unit, ensure that all pressure is vented
from the system and that the machine cannot be started
accidentally.
Ensure that the machine is operating at the rated pressure and
that the rated pressure is known to all relevant personnel.
All air pressure equipment installed in or connected to the
machine must have safe working pressure ratings of at least the
machine rated pressure.
If more than one compressor is connected to one common
downstream plant, effective check valves and isolation valves
must be fitted and controlled by work procedures, so that one
machine cannot accidently be pressurised / over pressurised by
another.
Compressed air must not be used for a direct feed to any form
of breathing apparatus or mask.
High Pressure Air can cause serious injury or death. Relieve
pressure before removing filler plugs/caps, fittings or covers.
Air pressure can remain trapped in air supply line which can
result in serious injury or death. Always carefully vent air supply
line at tool or vent valve before performing any service.
The discharged air contains a very small percentage of
compressor lubricating oil and care should be taken to ensure
that downstream equipment is compatible.
If the discharged air is to be ultimately released into a confined
space, adequate ventilation must be provided.
When using compressed air always use appropriate personal
protective equipment.
All pressure containing parts, especially flexible hoses and their
couplings, must be regularly inspected, be free from defects
and be replaced according to the Manual instructions.
Avoid bodily contact with compressed air.
The safety valve located in the separator tank must be checked
periodically for correct operation.
Whenever the machine is stopped, air will flow back into the
compressor system from devices or systems downstream of the
machine unless the service valve is closed. Install a check valve
at the machine service valve to prevent reverse flow in the event
of an unexpected shutdown when the service valve is open.
Disconnected air hoses whip and can cause serious injury or
death. Always attach a safety flow restrictor to each hose at the
source of supply or branch line in accordance with OSHA
Regulation 29CFR Section 1926.302(b).
Never allow the unit to sit stopped with pressure in the
receiver---separator system. As a precaution, open the manual
blowdown valve.
6.3.
MATERIALS
The following substances
may
be produced during the
operation of this machine:
---
brake lining dust,
---
engine exhaust fumes.
6.3.1.
Avoid Inhalation
Ensure that adequate ventilation of the cooling system and
exhaust gases is maintained at all times.
The following substances are used in the manufacture of this
machine and
may
be hazardous to health if used incorrectly:
