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IV. OPERATING INSTRUCTIONS 

 

 

4.1 Introduction 

 
 
NOTE1:  All the user controls and indicators mentioned in these procedures are identified in chapter 1. For to 

make easier to understand some of the procedures there are repetitions. 

 

NOTE2:  The audible alarm may annunciate at various points in these procedures. 
 
NOTE3:  In the surroundings of 30 meters radio appliances and radio broadcasting my be disturbed. 

 

 

The  surrounding  must  be  observed  against  radio  interferrences.  In  case  the  manufacturer  has  to 
support suitable modifications. 

 
 
 
 

4.2 Procedure For Switching The UPS To Power The Load From a Power-Off Condition 

 

TURN ON THE UPS 

 
 
By applying this procedure UPS returns to normal operation, during its completely shutdown. 
 
ATTENTION!!! The following action will apply power to the load equipment. 
 

1. 

Open the UPS doors to gain access to the main power switches. 

 

2. 

Make sure that the S3 switch (maintenance bypass) is in “0” (OFF) position., 

 

3. 

Turn on the rectifier input fuses (F1-F2-F3) and the static by-pass switch S2, by bringing them into “1”  
(ON) position. Rectifier input power and static bypass power is OK. 

 

4. 

Turn on the S4 fuse/switch (UPS output), into ”1” (ON) position 

 

5. 

Turn on the S1 switch (inverter input), into ”1” (ON) position 

 

6. 

Turn on the BATT.(+) and BATT.(-) fuses into “1” (ON) position. By this way it is ensured to connect the  
battery group to the UPS. 

 

7. 

Wait for L6 lamp on mimic panel is lit,So the load is on inverter 

 

 
 
 
 
 

 
 

 
 
 
 
 
 

Summary of Contents for MagicLight ML-310

Page 1: ...MagicLight ML 300 Series ML 310 ML 315 ML 320 ML 330 10 15 20 30kVA 3 Phase Input 3 Phase Output USER MANUAL...

Page 2: ......

Page 3: ...1 Security 20 3 1 2 Redundancy 20 3 1 3 Power Increment 20 3 2 Parallel Operation Modes 20 3 2 1 Symetric Parallel Mode 20 3 2 2 Redundant Parallel Mode 21 3 2 3 Hot Standby Mode 22 3 3 Parallel Oper...

Page 4: ...SERVICE 36 6 1 Maintenance 36 6 2 Troubleshooting 36 6 3 Storage 36 VII REMOTE MONITORING AND CONTROL 37 7 1 Using Serial Port 37 7 2 Serial Communication Cable 37 7 3 Modem Connection 38 7 3 1 Hardwa...

Page 5: ...e personnel The output may be energized when the unit is not connected to a mains supply Risk of electric shock hazardous live parts inside this unit are energized from the battery supply even when th...

Page 6: ...dant On line technology with pure sine wave output PWM and IGBT technology 3 Microprocessors at each UPS Microprocessor controlled main controller board Microprocessor controlled rectifier board Micro...

Page 7: ...vides both battery charging power and power to the inverter section BATTERY GROUP It keeps as an reserve DC power supply for the inverter in case of mains failure INVERTER It is made by utilizing the...

Page 8: ...for battery plus and one for battery minus This circuit breaker is closed manually Also electronic controlled battery circuit breaker optional available This circuit breaker is closed manually but it...

Page 9: ...rator or mains voltage If there is no other power supply static and mechanic by pass line input S2 and the rectifier input connections will be connect to each other See figure 1 1 During the normal op...

Page 10: ...emale optional Dry Relay Output Contacts Figure 1 3 b 10 15 20 kVA Power Switch Location Battery Circuit Breaker Input Emergency Stop Line Failure Relay Battery Low Relay By Pass Relay BATT RS232 Comm...

Page 11: ...B25 Female optional Dry Relay Output Contacts Figure 1 3 c 30 kVA Power Switch Location Battery Circuit Breaker Input Emergency Stop Line Failure Relay Battery Low Relay By Pass Relay RS232 Communicat...

Page 12: ...Voltage regulation tolerance 1 Nominal Output frequency 50 Hz Output frequency tolerance line syncron 2 Output frequency tolerance free running 0 2 Efficiency 100 Load 90 Load Crest Factor 3 1 Total H...

Page 13: ...ected to mains voltage L5 If lamp is lit mechanical bypass switch is on L6 If lamp is lit inverter feeds the load L7 If lamp is lit S4 power output switch 1 on position There are 5 function keys on fr...

Page 14: ...3 UPS input fuses blowned A11 HIGH TEMPER Over temperature inverter or rectifier section Possible Causes 1 Overload for inverter 2 Over temperature 3 Fan failure or durty air inlets 4 Bad UPS settlin...

Page 15: ...phase sequence or rectifier fault A40 CANT FIND PR One of parallel modes is selected but there is no parallel control board on UPS Change mode from settings menu A41 P BAL FAILURE In parallel operatio...

Page 16: ...p system for restart user must be turn off S1 inverter input switch and turn on again WARNING STATUS Some events recorded to log event file stays on LCD PANEL but UPS continues to work these messages...

Page 17: ...percentage OPV output voltages FREQU output frequency IPV input voltages BYP bypass source voltages BATT battery voltage and current etc SAMPLE menu selection If you want to go measures menu use UPS...

Page 18: ...er of the UPS VERSION MC1XX Version of UPS FREQUENCY PLL XTAL Frequency generation mode ENTER EXIT Exit from submenu PASSWORD MENU password required System settings ENTER EXIT Exit from submenu SETTIN...

Page 19: ...voltages 6 IPI 022 010 030 Input currents amperes 7 BATT 430 V 22 1 A Battery voltage and charge current 8 TEMP 030 c Cabinet inside temperature 9 CHARGE LEVEL 100 BATT CAPACI 068 Battery charge level...

Page 20: ...on is valid 2 UPS No 001 By using PLUS and MINUS keys you can change number 0 to 3 In parallel operation select different number for each UPS If you select the same number DUBL UPS NUMBER message tell...

Page 21: ...port is installed UPS sends AT command set to modem for installation If the function is completed you must hear a beep sound At the and of this function modem is ready to answer dial up connection 5 E...

Page 22: ...8 ENTER UPDATE Enter update new date and time 9 ENTER EXIT Enter exit from submenu Goto first submenu item 2 11 PASSWORD Menu Items Only service personnel can use this menu the incorrect use of this m...

Page 23: ...s to install one more UPS to the system 3 2 Parallel Operation Modes NOTE Parallel control board and some accessories are not installed to standart ML 300 series UPS but parallel operation is availabl...

Page 24: ...d power is higher than 1 UPS power but lower than the 1UPS 2UPS total power 3 2 2 Redundant Parallel Mode At this mode if one of the UPS failes the other UPS continues to feed load Assume that UPS1 on...

Page 25: ...nd turn on again A24 P FAILURE 17 Parallel Controller Board Failure A25 P FAILURE 18 Parallel Controller Board Failure A26 P FAILURE 19 Parallel Controller Board Failure A27 P FAILURE 20 Parallel Cont...

Page 26: ...pass system During order the customer must give information to factory IMPORTANT NOTE Parallel system installation is much more complex from stand alone UPS installation it needs qualified sevice pers...

Page 27: ...24 Figure 3 2 Parallel UPS connection...

Page 28: ...f Condition TURN ON THE UPS By applying this procedure UPS returns to normal operation during its completely shutdown ATTENTION The following action will apply power to the load equipment 1 Open the U...

Page 29: ...ches Into 0 OFF position WARNING Inside the UPS the following points will be on operation By pass AC input mains terminals Maintenance by pass switch Static by pass switch UPS output terminals Now you...

Page 30: ...Open this fuses and the switches Into 0 OFF position 4 7 When Utility Power Is Interrupted When there is a utility power interrupted the L6 inverter led continuously lit also L3 battery and on the LC...

Page 31: ...rton and the UPS 2 Carefully open the carton and take the UPS out 3 Retain the carton and packing material for future use Unit package contents User Manual Guarantee Certificate Battery cabinet and or...

Page 32: ...AL CURRENT Amps Recommended Cable Size mm 2 BUS BAR CONNECTION STUD SIZE Input Mains With full battery Recharge Bypass output At full load Battery at min Battery Voltage Input Output Cable Termination...

Page 33: ...ternal By Pass Supply Connections a The three white cables shown in Figure 5 2 are removed b The three phase neutral cables coming from the split by pass supply are connected to terminals U3 V3 W3 and...

Page 34: ...nce with the battery manufacturer s recommendations In general batteries require a well ventilated clean and dry environment at reasonable temperatures to obtain efficient battery operation In general...

Page 35: ...he racks 8 Connect the battery circuit breaker s UPS BATT and UPS BATT Ports to the battery group connection terminals at the UPS cabinet 9 Connect the shielded control cable between the UPS and the b...

Page 36: ...33 optional Figure 5 3 b UPS Battery Group Connection With Battery Fuse...

Page 37: ...nections there must be a dedicated serial port ATTENTION The communication cables of this option must be shielded and must install away from the voltage cables The RS232 port at RS330 board and DB9 fe...

Page 38: ...eople In case of a persistent failure or problem properly turn off the unit first Then review the following check list Be prepared to answer the questions before calling the service 1 Did you follow t...

Page 39: ...ION mode Short BATTERY TEST BATTERY TEST until battery low alarm CANCEL battery test Turn off UPS output voltage immediately SHUTDOWN Turn off UPS output voltage after delay WAITING SHUTDOWN Turn off...

Page 40: ...modem connect the UPS to the telephone line 7 3 2 Functioning Principle The remote operator by means of a PC and a modem device and using the remote connection function of the control software calls t...

Page 41: ...RE BATTERY LOW LOAD ON BYPASS BATTERY CB input BATTERY CB output EMERGENCY STOP input ATTENTION Max 42VAC or 60VDC voltage should be applied to the dry contact outputs 7 5 Remote Monitoring Panel Remo...

Page 42: ...he product has been subjected to physical abuse improper installation unauthorized service or modification 2 The sole responsibility of corporation under this warranty shall be limited to the repair o...

Page 43: ...AGKK9241 05 2013...

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