Inficon HLD6000 Installation Manual Download Page 7

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1 About these instructions

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About these instructions

This document applies to the software version stated on the title page.

1.1

Target groups

These operating instructions are intended for the operator of the HLD6000 leak detector
and for technically qualified personnel with experience in leak detection technology.

1.2

Other applicable documents

Interface description, document no. kira43e1-a

1.3

Displaying information

1.3.1

Warnings

Imminent threat of danger resulting in death or severe injuries

Dangerous situation potentially resulting in death or severe injuries

Dangerous situation resulting in minor injuries

Dangerous situation resulting in damage to property or the environment

Summary of Contents for HLD6000

Page 1: ...kina43e1 a 1408 Translation of the original operating instructions HLD6000 Leak detector Order no 510 025 510 027 510 028 from software version 1 11 ...

Page 2: ...2 Translation of the original operating instructions HLD6000 kina43e1 a 1408 No part of this manual may be reprinted translated or duplicated without the expressed written consent of INFICON GmbH ...

Page 3: ...iffer line 23 5 2 2 Exchanging the sniffer line 23 5 3 Sniffer tip 24 5 3 1 Replacing the sniffer tip 24 5 3 2 Using the water conservation sniffer tip 25 5 3 3 Use flexible sniffer tips 25 5 3 4 Using an extension hose for a sniffer tip 26 5 4 Insert or replace a COOL Check calibration leak 26 5 5 Connecting to the power supply system 27 5 6 Using a USB stick 27 5 7 Connecting a PC 27 6 Operation...

Page 4: ...p the sniffer probe 41 6 4 3 Setting up an alarm profile for setpoints 41 6 4 4 Setting up the gas for the SMART sniffer line 42 6 4 5 Verifying R290 with the sniffer line for R600a R290 43 6 4 6 Calibration 43 6 4 6 1 Time and type of calibration 43 6 4 6 2 Calibration with an internal COOL Check 44 6 4 6 3 Calibration with an external calibration leak 45 6 4 6 4 Checking the calibration with an ...

Page 5: ... 1 4 Cleaning the device 62 8 2 Sniffer line 63 8 2 1 Replacing the filter holder 63 8 2 2 Changing the filter block 64 8 3 Sending for maintenance or repairs 64 9 Decommissioning the device 65 9 1 Disposing of the device 65 9 2 Sending in the device 65 10 Appendix 67 10 1 Accessories and spare parts 67 10 2 Menu trees 68 10 3 CE Declaration of Conformity 70 Index 73 ...

Page 6: ...6 Table of Contents Translation of the original operating instructions HLD6000 kina43e1 a 1408 ...

Page 7: ... the HLD6000 leak detector and for technically qualified personnel with experience in leak detection technology 1 2 Other applicable documents Interface description document no kira43e1 a 1 3 Displaying information 1 3 1 Warnings Imminent threat of danger resulting in death or severe injuries Dangerous situation potentially resulting in death or severe injuries Dangerous situation resulting in min...

Page 8: ...8 1 About these instructions Translation of the original operating instructions HLD6000 kina43e1 a 1408 ...

Page 9: ...ation Operate the device only when it is in technically perfect working order Operate the device only as specified in a safety conscious and hazard conscious manner and in compliance with these operating instructions Comply with the following regulations and monitor their compliance Intended use Generally applicable safety and accident prevention regulations International national and local standa...

Page 10: ...pply cannot be reconnected without authorization Contact of the sniffer tip with live parts may result in danger to life Before starting the leak test disconnect electrically operated test objects from the power supply Make sure that the electric power supply cannot be reconnected without authorization The device contains electric components that can be damaged from high electric voltage Before co...

Page 11: ...nical data page 17 Table 1 Shipment Item Quantity HLD6000 Basic unit 1 Sniffer line with sniffer tip 100 mm 1 Power supply cable EU and US version 2 Fuses 4 Filter holder for sniffer tip 5 Filter blocks for sniffer tip 4 Operating instructions 1 Interface description 1 USB stick with instructions software 1 Damage from transport Transport in unsuitable packaging material can damage the device Stor...

Page 12: ...12 3 Shipment Transport Storage Translation of the original operating instructions HLD6000 kina43e1 a 1408 ...

Page 13: ...optical cell through which the sucked in gas flows This light is filtered such that only light with a certain wavelength drops onto an infrared sen sor If there is a leak and gas gets into the chamber with the sucked in air then part of the in frared radiation is absorbed by the gas This means that the intensity of the light which meets the sensor is reduced The change in light intensity is electr...

Page 14: ...ains clear Fig 1 Frontal view b LED power indicator Operating display with 3 statuses green in operation flashing green unit in operation display switched off red malfunction d USB port For use of a USB stick see 5 6 Using a USB stick page 27 a Touch screen b LED power indicator c Speaker d USB port e Calibration opening for internal calibration f Sniffer line connection port a b c d e f ...

Page 15: ... on and off b M12 socket 8 pin For connection of the INFICON I O module available as an accessory see 6 3 8 I O module page 36 Length of the data cable Max 30 m f Cover for fuse holder For exchanging fuses see 8 1 3 Replacing the fuses page 62 a Mains plug b M12 socket c Ventilation slots d Carry handle e Power cable connection f Cover for fuse holder a b c d e f ...

Page 16: ...r holder at the end of the sniffer tip is made of plastic This reduces the risk of scratching the surfaces to be sniffed Sniffer tip There are rigid and flexible sniffer tips of different lengths see 10 1 Accessories and spare parts page 67 Sniffer probe During measurement it is possible to switch the setpoint using the button on the sniffer probe provided that this function is activated see 6 4 2...

Page 17: ...Basic unit Dimensions height diameter 365 mm 260 mm 14 4 in 10 25 in Weight 4 1 kg 9 lb Length of sniffer line 4 8 m 15 5 ft Weight of sniffer probe 280 g 0 6 lb Ambient conditions Permissible ambient temperature during operation 5 C up to 50 C 40 122 F Permissible storage temperature 0 C up to 50 C 32 122 F Max relative humidity up to 31 C 87 8 F 80 Max relative humidity from 31 C to 40 C 87 8 F ...

Page 18: ...ment range of sniffer probes Individual gases 0 100 g a 3 57 oz yr SMART 0 300 g a 10 7 oz yr Time constant of the signal from the leakage rates 1 s Gas flow Measured at 1 atm 1013 mbar at sea level The flow rate changeswiththegeographicalheightandbarometricpres sure 320 sccm Time until ready for operation 30 s Response time 1 s Table 3 General factory settings For current device settings see 6 7 ...

Page 19: ...utput 6 Error inverse Configuration PLC Output 7 CAL request inverse Configuration PLC Output 8 Open inverse Configuration PLC Input 1 No function Configuration PLC Input 2 No function Configuration PLC Input 3 Start Stop inverse Configuration PLC Input 4 No function Configuration PLC Input 5 CAL external Configuration PLC Input 6 No function Configuration PLC Input 7 Delete Configuration PLC Inpu...

Page 20: ...f the leakage rate Operator User Gas Factor Supervisor Error information operator Supervisor Error information supervisor Supervisor Filter change request Supervisor Gas in the SMART sniffer line Supervisor I O module protocol Supervisor Interval for auto standby Supervisor Interval for calibration request Supervisor Calibration factor Service Config Analog output Supervisor Configuration PLC Outp...

Page 21: ...al operating instructions HLD6000 kina43e1 a 1408 Memory location Operator Language Operator Time Supervisor Value axis decades Operator Value axis grid Operator Time axis scale Operator Table 4 Factory settings for access authorization Contin ...

Page 22: ...22 4 Description Translation of the original operating instructions HLD6000 kina43e1 a 1408 ...

Page 23: ...ine of the gas you wish to detect 2 Switch the device off 3 To release the plug on the sniffer line from the socket of the device pull the grooved ring on the plug until the lock is opened 4 Pull off the sniffer line Danger from moisture and electricity Moisture penetrating the device can lead to personal injury from electric shocks and to material damage from short circuits Only operate the devic...

Page 24: ...y that the guide pin runs into the groove of the sniffer probe opening 4 Tighten the cap nut 5 Calibrate the device see 6 4 6 1 Time and type of calibration page 43 Further sniffer tips see 10 1 Accessories and spare parts page 67 To replace the filter see 8 2 Sniffer line page 63 Material damage from pollution Particles in the air intake can destroy the sniffer line Always switch off the device b...

Page 25: ...he sensor pointing up since moisture will flow into the sensor as a result If liquid has been spilled in the direction of the sensor hold the sniffer line with the tip pointing down and run the device for about 10 minutes 5 3 3 Use flexible sniffer tips If you are examining test objects which have already been packed or test objects with areas that are difficult to access then an extended sniffer ...

Page 26: ...extension hose is automatically locked into position 3 To connect the extension hose to the calibration opening for internal calibration for the COOL Check insert the centering ring into the calibration opening on the device to make the COOL Check opening smaller Disassembly To remove the extension hose press the release ring in the direction of the adapter so that the locking device releases and ...

Page 27: ... connected USB stick page 48 The USB stick must be formatted in the FAT file system 5 7 Connecting a PC Connection is done using the I O module see 10 1 Accessories and spare parts page 67 Please refer to the Interface description HLD6000 doc no kins44e1 a for further infor mation on data exchange Danger from electric shock Improperly earthed or protected products may be dangerous to life in case ...

Page 28: ...28 5 Installation Translation of the original operating instructions HLD6000 kina43e1 a 1408 ...

Page 29: ...ress EN on the depicted window After the run up the device will measure the leakage rate on the sniffer line There is no separate Start function Change the basic settings see 6 3 Basic settings page 34 Make adjustments to settings for the measuring process and calibrate the device see 6 4 Settings for the measurements page 41 If the COOL Check calibrated leak is not located in the device an acoust...

Page 30: ...on keys to control the various areas and functions of the device To get an overview of the available options look at the illustration of the menu trees see 10 2 Menu trees page 68 The navigation keys use different colors to show their status a Navigation keys b Menu bar in this case enabled for operators c Main display area d Status bar in this case gas and connected handle Table 5 Navigation keys...

Page 31: ...ry lists software update Navigate back to the previous diagnosis layer Table 6 Function keys The keys can be displayed in three different colors gray light blue white Gray Function is disabled Light blue Function can be activated White Function is active Symbol keys for measuring and for standby The measurement results are displayed as a bar chart Use this button to change the display to a line gr...

Page 32: ...the setpoint which is set up is illustrated in color see 6 4 1 Setting set points page 41 The following diagram shows additional elements relating to the measurement display Fig 11 Measurement display elements a Measurement history bar or line graph b Value axis c If the measured value is lower than that of the low er display limit the sign is used d Numeric display of the leakage rate e Setpoint ...

Page 33: ... Filter holder on the sniffer tip d Designation of the gas that the sniffer line sniffs Table 7 Signals of the LED on the handle grip Operating status LED Not connected Off No communication Blue flashing Run up Blue Standby Blue flashing Measuring mode Green Leakage rate 40 of the setpoint Yellow Leakage rate 100 of the setpoint Yellow flashing Calibration Blue flashing Error Warning Red flashing ...

Page 34: ...splay English factory setting German French Italian Spanish Portuguese Chinese Japanese Select Set up Language In order to switch to English from another language directly after switching on the device press EN on the device s touch screen during run up 6 3 2 Setting date and time Date and time are stored in the following formats Date in the DD MM YY format Time in the HH MM format Select Set up D...

Page 35: ...lay in the Display Settings menu by selecting the follow ing keys Value display For displaying the measurements as a bar or line graph For switching the measurement display on or off Value axis Value axis grid For switching between a linear and logarithmic view Value axis decades If the logarithmic view is selected for value axis grid then you can choose whether 1 2 3 or 4 decades are displayed Sc...

Page 36: ...desired key 6 3 6 Set time interval for calibration request You can switch off the time controlled calibration request or set intervals between 30 min utes and 24 hours after which a calibration request is displayed 1 Select Set up Request 2 Select off or input a time interval 3 Confirm your selection using the button 6 3 7 Switching the request for replacing filters on or off You can set whether ...

Page 37: ...ces I O Module Analog Scale 2 To set the upper scale value enter a numerical value between for example 10 g a and 1000 g a using the keys 6 3 8 4 Setting up the I O module protocol Refer to Interface description HLD6000 doc no kins44e1 a for switching between ASCII LD Leak Detection Normal and Simple formats 1 Select Set up Interfaces I O Module Protocol 2 Select between ASCII LD Normal and Simple...

Page 38: ...r 6 4 2 page 41 3 Choose between Normal or Inverse 4 Assign additional PLC inputs to a function if necessary 5 Confirm your selection using 6 3 8 7 Setting the interface unit 1 Select Set up Interfaces I O Module Units 2 Select the unit for the output of leakage rates from the following options g a factory setting lb yr mbar l s oz yr Pa m s 3 Confirm your selection using 6 3 9 Set up scope of err...

Page 39: ...elivery condition This means the device is started with a log in as supervisor Startingprocedureafter assigning the PIN The supervisor can protect existing settings by inputting a PIN number After restarting the device it restarts with a log in as operator This can be switched over to supervisor only when the correct PIN is entered 6 3 10 1 Protecting settings via PIN assign You are logged in as a...

Page 40: ...an be logged in as a supervisor or as an operator Regardless of access rights you can select parameters and save them on a USB stick 1 Connect a USB stick with the USB port on the device 2 Select Parameter Save 3 Either select all parameters or just individual parameters 4 Confirm your selection using If necessary the saved parameters can be transferred back to the device see 6 3 12 Load parameter...

Page 41: ...y configuration You can change between both setpoints via the key on the sniffer probe This function can be switched either on or off Setpoint or Off Regarding setpoints see 6 4 1 Setting setpoints page 41 Light brightness You can adjust the general brightness of the light of the sniffer probe in several steps Light Alarm configuration Light when exceeding the setpoint There are 3 options regardin...

Page 42: ...his from INFICON by request There are various options available for setting up Option 1 You can calibrate the device with the aid of an external calibration leak with the desired gas and then carry out your measurements To freely select a gas select Gas and then set up User 1 User 2 or User 3 The calibration factor should be set to 0 in the settings window under User Gas Factor Then calibration wi...

Page 43: ...ity for R290 is approx 7 higher than for R600a You have the option of calibrating with an external calibration leak with R290 to avoid overly high displays or calibrating with an external calibration leak with R600a If sniffing with the R290 then the displayed measurement results will be 7 too high It is therefore recommended to also set the setpoint 7 higher than for sniffing with the R600a 6 4 6...

Page 44: ...k has a life of about 2 years It is announced on the basic unit that the life of the COOL Check is running short 3 months before this time has elapsed For this reason never keep a supply of COOL Checks Store the COOL Check in a cool dry place Fig 13 Display when calibrating internally 1 Switch to measurement display 2 There are 2 options If you are prompted to calibrate then lead the sniffer tip i...

Page 45: ...ee see 6 2 1 Struc ture of the touch screen page 30 6 Hold the sniffer tip to the opening of the external calibration leak and start calibration by pressing the green button on the touch screen or alternatively pressing the key on the sniffer probe 7 Hold the sniffer line still and straight as long as the device is calibrating The display shows individual calibration phases and informs you whether...

Page 46: ...he following Hold the sniffer tip close to the potential leak The tip must touch the test object If you want to test a weld seam or similar you must guide the tip along the path at a speed of less than 2 5 cm s When you check a spot hold the sniffer line to it for least 1 second Risk of electric shock Electrical voltages can be transmitted via the sniffer probe and cause damage to proper ty or per...

Page 47: ...s is sufficient when setting up a 500 ms recording interval for approx 24 hours Alternatively measured data can be saved on a USB stick up to 32 GB formatted in the FAT file system Starting recording 1 Select Recorder Recorder Settings Alternatively when on the touch screen select the button 2 Select from the following settings Memory location USB or Internal Record interval 100 ms 200 ms 500 ms 1...

Page 48: ...E 03 MEASURE 4 0 3 43E 03 MEASURE 4 5 0 00E 00 MEASURE 5 0 8 20E 03 MEASURE 5 5 1 71E 02 MEASURE 6 0 1 52E 02 MEASURE In the example shown the data record started on 06 23 2014 at 8 58 25 From this start time onwards a measurement result was recorded every 500 milliseconds 1 82E 02 means 1 82 x 10 2 as the leakage rate per year The following status entries are possible 6 4 8 3 Transferring measure...

Page 49: ...tive Warnings Service The Service menu is password protected You can configure settings in the Service menu only after completing a special training course from the INFICON service department Histories To receive information on errors and warnings which have occurred select Histories Error And Warning History To receive information regarding calibrations which were carried out select the key Histo...

Page 50: ...10 V of the analog output page 37 Display off after see 6 3 5 Setting the display page 35 Display brightness see 6 3 5 Setting the display page 35 Display maximum value log exponent see 6 3 5 Setting the display page 35 Display maximum value lin see 6 3 5 Setting the display page 35 Display upper limit lin see 6 3 5 Setting the display page 35 Display upper limit log exponent see 6 3 5 Setting the...

Page 51: ...probe page 41 Sniffer key configuration see 6 4 2 Setting up the sniffer probe page 41 Setpoint audio alarm see 6 4 3 Setting up an alarm profile for setpoints page 41 Record interval see 6 4 8 Measured data page 47 Memory location see 6 4 8 Measured data page 47 Language see 6 3 1 Setting the language page 34 Time see 6 3 2 Setting date and time page 34 Value axis decades see 6 3 5 Setting the di...

Page 52: ... 6 Follow the instructions on the touch screen and wait until the update is complete 7 If the system displays warning 104 or 106 close it with 6 8 2 Updating the software of the operating unit The software is included in 2 files named HLD6000CU_IFC_Vx xx xx exe and HLD6000CU_IFC_Vx xx xx key 1 Copy the files into the main directory of a USB stick 2 Connect the USB stick with the USB port on the de...

Page 53: ...e on the I O module can be updated from the HLD6000 provided that the I O module is connected and works perfectly The software is included in the file named Flash_IO1000_Vxx xx xxx bin 1 Copy the file into the main directory of a USB stick 2 Connect the USB stick with the USB port on the device 3 Select Update I O Module The display shows information on the current and the new software as well as ...

Page 54: ...54 6 Operation Translation of the original operating instructions HLD6000 kina43e1 a 1408 ...

Page 55: ...parameter is initializing A new parameter was introduced by a software update Ifthemessageoccursconstantlyduringrunning up the EEPROM on the basic unit is defective Confirm the warning Checkwhetherthefactorysettingscorrespondwith the new parameter of your application Contact INFICON customer service W106 EEPROM parameter initializing A software update introduced new parameters The motherboard was ...

Page 56: ...he sniffer line is not connected correctly Eliminate sources of disturbance Check the connection of sniffer line to basic unit separate and reconnect try another sniffer line if possible Iftheproblemstillexists contactINFICONcustomer service E138 ChecksumerrorinEEPROMonthesniffer line TheEEPROMinthesnifferlinehasfalsedataorisde fective Contact INFICON customer service E139 Empty EEPROM in the snif...

Page 57: ...ection of sniffer line to basic unit separate and reconnect try another sniffer line if possible If theproblem stillexists contact INFICONcustomer service W250 Voltage 5V outside the range Internal defect Contact INFICON customer service W253 Incorrect sniffer line voltage Defect on the sniffer line Check the connection of sniffer line to basic unit separate and reconnect try another sniffer line ...

Page 58: ...ment line The filter in the sniffer tip is clogged Leakordefectinthesniffertiporthesnifferline Replace the filters Check the plug and screw connections Check the connection of sniffer line to basic unit separate and reconnect try another sniffer line if possible Iftheproblemstillexists contactINFICONcustomer service W547 Flow through reference line is too low Filter in the sniffer tip is clogged T...

Page 59: ... replace the filter plates Contact INFICON customer service E711 Motherboardtemperatureisfartoohigh The ambient temperature is too high The fan is defective or blocked Switch off the device and allow it to cool down Decrease the temperature around the device Clean the ventilation openings or replace the filter plates Contact INFICON customer service W730 COOL Check temperature is outside the range...

Page 60: ...60 7 Warning and error messages Translation of the original operating instructions HLD6000 kina43e1 a 1408 ...

Page 61: ...n air If the filters are not replaced regularly then they become clogged Functional filters are required to cool the ventilator For this reason check the filter plates frequently for dirt Fig 15 View from below a Screws for holding the cover for the filters Life threatening hazard from electric shock Considerable voltages arise inside the device Touching parts where electrical voltage is applied c...

Page 62: ...older of the device can be found beneath a cover alongside the mains plug at the back see Fig 2 Rear view page 15 Replace the fuses as follows 1 2 Pull the plug of the power cable out of the device 3 Carefully pull the cover out of the device with the fuses attached beneath until the fuse holder can be tipped over to one side 4 Remove the fuses and check them for any damage 5 If necessary replace ...

Page 63: ...evice settings see 6 3 7 Switching the request for replacing filters on or off page 36 When the filter holder has been changed and the request is confirmed then this function is reset The request then reappears after 40 hours Regardless of the elapsed time the device issues a warning or error message in case of pol lution The fine filters in the sniffer tip are built into the filter holder see Fig...

Page 64: ...e off 2 Loosen the cap nut at the lower end of the sniffer tip and separate the sniffer tip from the probe handle 3 Pull the filter block out of the base of the sniffer tip 4 Insert a new filter block into position 5 Attach the sniffer tip back onto the probe handle and tighten the cap nut at the lower end of the sniffer tip Replacement filter block see 10 1 Accessories and spare parts page 67 8 3...

Page 65: ...e environmental and safety regulations of your country when disposing of the device 9 2 Sending in the device The Declaration of Contamination is a legal requirement and serves to protect our em ployees Devices submitted without a completed Declaration of Conformity will be re turned to the sender by INFICON Declaration of Contamination See below Danger due to harmful substances Contaminated devic...

Page 66: ...d no yes 2 explosive no yes 2 radioactive no yes 2 other harmful substances no 1 yes The service repair and or disposal of vacuum equipment and components will only be carried out if a correctly completed declaration has been submitted Non completion will result in delay This declaration may only be completed in block letters and signed by authorized and qualified staff Copies Original for address...

Page 67: ...iffer tip 400 mm flexible 20 units including 1 centering ring and 1 adapter 511 020 400 mm 45 angled 20 units including 1 centering ring and 1 adapter 511 029 Filter for the sniffer tip Filter holder for the sniffer tip 20 units 511 027 Filter block for the sniffer tip 20 units 511 018 Extension of the sniffer line 4 8 m 511 040 S TL adapter for CO2 calibration including 1 WK31 2 filter and 1 plas...

Page 68: ...kage rate setpoint 2 Display settings Value display Value axis Scaling value axis Time axis Units Brightness Display limits Parameter Load Save Reset Parameter list Parameter access level Set up Language Calibration leak external Auto standby Interfaces Device selection I O module Analog outputs Analog scale Protocol PLC outputs PLC inputs Units Bus module Address Date and time Date Time Sniffer l...

Page 69: ... 13 Menu tree Information Basic unit COOL Check I O module Parameter list Sniffer line Operating unit Bus module Table 14 Menu tree Diagnosis Active warnings Service Enter Service PIN Histories Error and warning history Calibration history Update Basic unit Operating unit Sniffer line I O module ...

Page 70: ...70 10 Appendix Translation of the original operating instructions HLD6000 kina43e1 a 1408 10 3 CE Declaration of Conformity ...

Page 71: ...10 Appendix 71 Translation of the original operating instructions HLD6000 kina43e1 a 1408 ...

Page 72: ...72 10 Appendix Translation of the original operating instructions HLD6000 kina43e1 a 1408 ...

Page 73: ...or messages 55 Extension hose 26 F Factory settings 18 20 Function symbols 30 G Gas flow 18 I I O module 36 Insert COOL Check 26 L Load parameters 40 M Menu trees 68 O Operator requirements 10 Optical cell 13 Owner requirements 9 P Parameter access levels 20 40 Parameter list 50 PIN assign 39 R Replacing the sniffer tip 24 S Save parameters 40 Set up the alarm type 41 Setting setpoints 41 Settings...

Page 74: ...74 Index Translation of the original operating instructions HLD6000 kina43e1 a 1408 ...

Page 75: ...75 Translation of the original operating instructions HLD6000 kina43e1 a 1408 ...

Page 76: ...Cologne Germany leakdetection inficon com UNITED STATES TAIWAN JAPAN KOREA SINGAPORE GERMANY FRANCE UNITED KINGDOM HONG KONG Visit our website for contact information and other sales offices worldwide www inficon com Document kina43e1 a 1408 ...

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