Index G200.2, Maintenance Instruction

Page: 4 / 110

Service Interval - 2.000 Operating hours...............................................................................................................35
Maintenance Summary - 2.000 Operating hours...................................................................................................36
C010 - Check maintenance logs of servicing activities..........................................................................................37
C035 - Check work area door (optionally with electr. drive) and viewing glass......................................................38
C047 - Check tool clamping sets of the milling spindles (from Berg).....................................................................43
C050 - Checking and potentially replacing the cooling lubricant adapter (HSK tool mountings)............................46
C065 - Check telescopic covers and wipers..........................................................................................................48
C070 - Check outer wipers of linear guides...........................................................................................................49
C080 - Check all electrical connections and drive belts of the drive motors.......................................................... 50
C140 - Check cooling unit for cooling lubricant..................................................................................................... 52
C155 - Check coolant............................................................................................................................................53
C190 - Clean labyrinth rings of spindles................................................................................................................ 55
C510 - Check backup data carrier.........................................................................................................................56
C525 - Check control cabinet................................................................................................................................ 57
C540 - Check cable and hose clamps for tight seating..........................................................................................58
C555 - Replace hydraulic fluid filters..................................................................................................................... 59
C580 - Check and clean the INDEX tool magazine for 6 tools...............................................................................62
Service Interval - 4.000 Operating hours...............................................................................................................65
Maintenance Summary - 4.000 Operating hours...................................................................................................66
D010 - Cleaning of the machine............................................................................................................................ 67
D017 - Clean spring steel wiper in the area of the work area door.........................................................................69
D050 - Check the lubrication system.....................................................................................................................71
D067 - Check pneumatic system (visual inspection)............................................................................................. 73
D077 - Check tool clamping sets of the milling spindles (from Berg).....................................................................75
D107 - Check and clean the INDEX tool magazine for 6 tools...............................................................................78
D170 - Check the system for reconditioning the cooling lubricant......................................................................... 80
D345 - Replace belts and check belt tension........................................................................................................ 81
D455 - Replacing hydraulic fluid............................................................................................................................84
Service Interval - 8.000 Operating hours...............................................................................................................89
Maintenance Summary - 8.000 Operating hours...................................................................................................90
E030 - Check and clean the INDEX tool magazine for 6 tools............................................................................... 91
Service Interval - 5 Years........................................................................................................................................ 93
Maintenance Summary - 5 Years.......................................................................................................................... 94
I020 - Replace the pressure accumulator..............................................................................................................95
Table of contents
II
Maintenance Instructions
G200.2
DIE078EN - 05.06.2019