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(BURNBACK) or the free wire length (Bur on the higher display). To come back in normal mode, you have to 
press again on MODE. 

If, by mistake, the modified parameters doesn’t correspond anymore to the user wishes, you can 
put back the welding parameters from the factory. 
 

For that, you must switch off the machine. Then, you have to press on the button MODE and + and switch on 
the machine by pressing a long time buttons MODE and +. After that, the values PRE, POS and Bur clear out. 
Now, you can release buttons. News parameters are also enter in the machine. 
 

 

X / MAINTENANCE: symptoms, reason, solution

 

 

 

SYMPTOMS 

 

POSSIBLE REASONS 

 

SOLUTIONS 

The welding wire debit 
is not constant 

-some cracklings block up the 
opening. 
-The wire skids in the rollers. 

-Clean out the contact batch or change 
it and replace the anti-adherence 
product. 
-Control the rollers pressure or replace 
it. 
-Wire diameter non-consonant with 
roller. 
-Covering wire guide in the torch non-
consonant. 

The unwinding motor 
doesn’t operate. 

-Coil brake too block. 
-Others. 

-Release the brake. 
-Check that the running button is on the 
position on. 
-Release the rollers. 

Bad wire unwinding. 

-Covering wire guide dirty or 
damaged. 
- Coil brake too block. 

-Clean out or replace. 
-Release the brake 

No welding current. 

-Bad connection of the main 
connection. 
-Bad earth connection. 
-Power contactor inoperative. 

-See the branch connection and look if 
the lap is fed by 3 phases. 
-Control the earth cable (connection 
and clamp state). 
-Control the torch gate. 

The wire rubs down 
after the rollers. 

-Covering Wire guide crushed. 
-Locking of the Wire in the torch. 
-No capillary tube. 
-Wire quick too important. 

-Replace or clean out. 
-Check the covering and torch body. 
-Check the presence of capillary tube. 

The welding cord is 
porous. 

- The gas debit is insufficient. 
-Gas bottle empty. 
-Gas quality non-satisfying. 
-Air circulation or wind influence. 
-Gas nozzle too foul. 
-Bad wire quality. 
-Bad quality of the area state to 
weld (rust, etc…) 

-From 15 to 20 L / min. 
-Replace it. 
-Replace it. 
-Avert air blast, protect welding area. 
-Clean the gas nozzle or replace it. 
-Use adapted wire for MIG-MAG 
welding. 
-Clean the bases metal. 

Very important flashing 
particles. 

-Arc power too low or too high. 
-Bad earth connection. 
-Protecting gas insufficient. 

-See welding parameters. 
-Control if it is possible to have a better 
earth connection. 
-Adjust gas debit. 

No gas in torch outlet 

- Bad gas connection 

- (On MAGYS 410) see if the gas 
junction near to the motor is correctly 
connected. 

 

Summary of Contents for MIG PRO 41

Page 1: ...Low Voltage Directives 73 23 EEC dated 19th February 1973 amended 93 68 EEC and the electromagnetic compatibility directives EMC 89 336 EEC dated 3rd May 1989 amended 92 31 EEC 93 68 EEC 1 91 263 EEC This conformity is established in compliance with the standardized norms EN 50199 dated 1995 Directive EMC EN 60974 1 dated 1998 and amendments A1 dated 2000 and A2 dated 2003 ...

Page 2: ... connected to the earth coupler 3 Make sure that the operator has no contact with the metal parts to the welded without any protection or wet clothes 4 Avoid being in contact with welding part 5 Before controlling or repairing please disconnect the unit directly to the level of the plug PROTECTION OF EYES AND BODY 1 During the welding process the operator must be protected from the eventual flashe...

Page 3: ...of the PHASE 1 PHASE 2 PHASE3 and EARTH CONNECTION on a three phases plug Don t use NEUTRAL Protection of the line Fuse 25A curve D ou fuse 25A type aM III DESCRIPTION OF THE MACHINE MIG PRO 41 35 Higher part Indicator of VOLTAGE or WIRE SPEED measurement Potentiometer of instructions wire speed Selection indicator of value wire speed or voltage Selection indicator of value voltage or wire speed Y...

Page 4: ...al application on weak Thickness current inferior to 200 A IV COMMISSIONING 4 1 Mains connection See paragraph III 4 2 Connection to gas bottle and gas choice Screw down the regulator on gas bottle This one is connected to MAGYS and GENEGYS by a pipe whose terminal end is fixated on the electronic valve behind the machine You must use clamps to avoid escape of gas MIG PRO 41 35 Application with th...

Page 5: ... the wire diameter used and the type of wire See following board MAGYS 410 machine is delivered with rollers double groove 0 8 1 for steel Rollers double groove GYS Reference for MIG PRO 41 35 and wire feeder WF 324 0 6 0 8 041738 0 8 1 042094 0 8 1 ALU 042148 0 9 1 2 NO GAZ 042124 1 1 2 042117 1 1 2 ALU 042162 1 2 1 6 041752 1 2 1 6 ALU 041776 4 6 Setting of wire reel Open the wire feeder compart...

Page 6: ...nd the WIRE risk not to drive Release the important coil inertia can drive the wire rolling after end welding Open the gas The machine is ready to operate V INDICATIVE ADJUSTEMENTS AJUSTMENT FOR MIG PRO 41 35 FOR STEEL USE INDICATIVE ADJUSTMENT COMMUTATOR POSITION WIRE SPEED SELF EXTENSION Metal thickness WIRE to use Adjustment Current obtain A Metal thickness WIRE to use Adjustment 1 0 8 A1 A2 40...

Page 7: ...WF to the generator VIII MAINTENANCE You must clean out and replace regularly nozzle and contact batch of all projections Use a spray of anti pearl aerosol We advice you to clean the covering situated in the torch by blowing it with compressed air IX ADJUSTMENTS OF WELDING CYCLES PREGAZ POSTGAZ BURNBACK The advanced electronic card allows to intervene on the welding parameters To go on ADJUSTMENT ...

Page 8: ...g Covering wire guide dirty or damaged Coil brake too block Clean out or replace Release the brake No welding current Bad connection of the main connection Bad earth connection Power contactor inoperative See the branch connection and look if the lap is fed by 3 phases Control the earth cable connection and clamp state Control the torch gate The wire rubs down after the rollers Covering Wire guide...

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