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VI / UTILISATION EN ALUMINIUM 

 

The torch installation for aluminum is fundamental. 

The essential precautions are the following:  
 

- Don’t use the brass capillary tube in the euro adapter, but 
use  the  Teflon  envelope,  which  must  come  until  the  moto-
wire feeder roller. 
-  In  ALUMINIUM,  use  a  contact  tube  of  a  diameter 
immediately superior to the section of the wire used. 
- Use ALU rollers identical with wire diameter. 

 

 

VII / OPTION FOR MIG PRO 41/35 

 
The MIG PRO 41/35 is an evolutive welding machine. From origin machine, we can only use this one with the 
moto wire feeder. Then, we can advanced the product with separated wire feeder with equipping it with a WF 
wire feeder and a contact batch from 5 or 10 meters. 
 
When the machine is fully equipped, the choice of the moto wire feeder will be in function of the commutator 
position in foreside. 

 

 

 

Connection from a wire feeder WF to the generator 

 

 

 

 
 
VIII / MAINTENANCE 

 

You must clean out and replace regularly nozzle and contact batch of all projections. Use a spray of anti-pearl 
aerosol. 
We advice you to clean the covering situated in the torch by blowing it with compressed air. 
 

IX / ADJUSTMENTS OF WELDING CYCLES  : PREGAZ, POSTGAZ, BURNBACK  

 

The advanced electronic card allows to intervene on the welding parameters. 

 

To go on ADJUSTMENT mode, you have to (when the machine is working) press during 3 seconds on the button 
« MODE ». Then, every indicators switch off and the higher display indicate PRE and the lower display indicate 
the PREGAZ value. This value can be modified by pressing on + or -. If you press again on, you will adjust the 
POSTGAZ time (POS on the higher display). If you press a third time, you will adjust the late time to the fusion 

Origin moto-wire feeder 
on the generator 

Option wire feeder

 

WF 

To use a wire feeder WF, 

tip the

 commutator on the 

position II « wire feeder 

WF » 

Do not forget to

 

transpose the gas 
connection situated 
behind the front 
panel

 

 

Gas pipe 
 
 
 
Control cable 
 
 
 
Power cable  

Summary of Contents for MIG PRO 41

Page 1: ...Low Voltage Directives 73 23 EEC dated 19th February 1973 amended 93 68 EEC and the electromagnetic compatibility directives EMC 89 336 EEC dated 3rd May 1989 amended 92 31 EEC 93 68 EEC 1 91 263 EEC This conformity is established in compliance with the standardized norms EN 50199 dated 1995 Directive EMC EN 60974 1 dated 1998 and amendments A1 dated 2000 and A2 dated 2003 ...

Page 2: ... connected to the earth coupler 3 Make sure that the operator has no contact with the metal parts to the welded without any protection or wet clothes 4 Avoid being in contact with welding part 5 Before controlling or repairing please disconnect the unit directly to the level of the plug PROTECTION OF EYES AND BODY 1 During the welding process the operator must be protected from the eventual flashe...

Page 3: ...of the PHASE 1 PHASE 2 PHASE3 and EARTH CONNECTION on a three phases plug Don t use NEUTRAL Protection of the line Fuse 25A curve D ou fuse 25A type aM III DESCRIPTION OF THE MACHINE MIG PRO 41 35 Higher part Indicator of VOLTAGE or WIRE SPEED measurement Potentiometer of instructions wire speed Selection indicator of value wire speed or voltage Selection indicator of value voltage or wire speed Y...

Page 4: ...al application on weak Thickness current inferior to 200 A IV COMMISSIONING 4 1 Mains connection See paragraph III 4 2 Connection to gas bottle and gas choice Screw down the regulator on gas bottle This one is connected to MAGYS and GENEGYS by a pipe whose terminal end is fixated on the electronic valve behind the machine You must use clamps to avoid escape of gas MIG PRO 41 35 Application with th...

Page 5: ... the wire diameter used and the type of wire See following board MAGYS 410 machine is delivered with rollers double groove 0 8 1 for steel Rollers double groove GYS Reference for MIG PRO 41 35 and wire feeder WF 324 0 6 0 8 041738 0 8 1 042094 0 8 1 ALU 042148 0 9 1 2 NO GAZ 042124 1 1 2 042117 1 1 2 ALU 042162 1 2 1 6 041752 1 2 1 6 ALU 041776 4 6 Setting of wire reel Open the wire feeder compart...

Page 6: ...nd the WIRE risk not to drive Release the important coil inertia can drive the wire rolling after end welding Open the gas The machine is ready to operate V INDICATIVE ADJUSTEMENTS AJUSTMENT FOR MIG PRO 41 35 FOR STEEL USE INDICATIVE ADJUSTMENT COMMUTATOR POSITION WIRE SPEED SELF EXTENSION Metal thickness WIRE to use Adjustment Current obtain A Metal thickness WIRE to use Adjustment 1 0 8 A1 A2 40...

Page 7: ...WF to the generator VIII MAINTENANCE You must clean out and replace regularly nozzle and contact batch of all projections Use a spray of anti pearl aerosol We advice you to clean the covering situated in the torch by blowing it with compressed air IX ADJUSTMENTS OF WELDING CYCLES PREGAZ POSTGAZ BURNBACK The advanced electronic card allows to intervene on the welding parameters To go on ADJUSTMENT ...

Page 8: ...g Covering wire guide dirty or damaged Coil brake too block Clean out or replace Release the brake No welding current Bad connection of the main connection Bad earth connection Power contactor inoperative See the branch connection and look if the lap is fed by 3 phases Control the earth cable connection and clamp state Control the torch gate The wire rubs down after the rollers Covering Wire guide...

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