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ELECTRO-MAGNETIC COMPATIBILITY

 

 

Near the spot-welding, check: 
-  There  is  neither  no  other  power  supply  cable  nor  control  lines,  nor  phone  cables,  nor  radio  or TV  reception 
appliances,  nor  watches,  nor  mobile  phones,  nor  magnetic  cards,  nor  computers  or  any  other  electronic 
appliance. 
-  There  are  in  the  surroundings  (minimum  3  meters  of  each  point  of  the  product)  no  persons  using  active 
medical appliances (pacemakers, acoustic prosthetics). 
 
Make supplementary protections if other products are used in the same environment. 
 

II / CONNECTIONS OF POWER SUPPLY CABLES 

 

Electricity : 

 

Three phases 400V 50Hz. Use of the PHASE 1, PHASE 2, PHASE3 and EARTH CONNECTION on a three phases 
plug (Don’t use NEUTRAL). 

 

 

 

Protection of the line :  

 
Fuse 25A curve D ou fuse 25A type aM 

III/ DESCRIPTION OF THE MACHINE

 

 

 

MIG PRO 41/35 : Higher part 

 

Indicator  of  VOLTAGE 
or 

WIRE 

SPEED 

measurement 

Potentiometer  of  instructions 
wire speed. 

Selection  indicator  of 
value  (wire  speed  or 
voltage). 

Selection  indicator  of  value 
(voltage or wire speed). 

Yellow 

indicator 

of 

thermal switching 

Button  of  WIRE  quick:  it 
allows for new coils loading to 
save gas. 

Indicator  of  current 
measurement 

Indicators  of  mode 
selection:  2  times,  4 
times or spot 

Button  of  gas  drain:  it  allows 
to avoid impurity during bottle 
replacement  or  after  a  long 
immobilization. 

Commutator On / Off 

Button 

of 

mode 

selection 

 

 

 

Button 

of 

spot 

time 

adjustment 

 

 
 

Poste  

MIG PRO 41 / 35 

Summary of Contents for MIG PRO 41

Page 1: ...Low Voltage Directives 73 23 EEC dated 19th February 1973 amended 93 68 EEC and the electromagnetic compatibility directives EMC 89 336 EEC dated 3rd May 1989 amended 92 31 EEC 93 68 EEC 1 91 263 EEC This conformity is established in compliance with the standardized norms EN 50199 dated 1995 Directive EMC EN 60974 1 dated 1998 and amendments A1 dated 2000 and A2 dated 2003 ...

Page 2: ... connected to the earth coupler 3 Make sure that the operator has no contact with the metal parts to the welded without any protection or wet clothes 4 Avoid being in contact with welding part 5 Before controlling or repairing please disconnect the unit directly to the level of the plug PROTECTION OF EYES AND BODY 1 During the welding process the operator must be protected from the eventual flashe...

Page 3: ...of the PHASE 1 PHASE 2 PHASE3 and EARTH CONNECTION on a three phases plug Don t use NEUTRAL Protection of the line Fuse 25A curve D ou fuse 25A type aM III DESCRIPTION OF THE MACHINE MIG PRO 41 35 Higher part Indicator of VOLTAGE or WIRE SPEED measurement Potentiometer of instructions wire speed Selection indicator of value wire speed or voltage Selection indicator of value voltage or wire speed Y...

Page 4: ...al application on weak Thickness current inferior to 200 A IV COMMISSIONING 4 1 Mains connection See paragraph III 4 2 Connection to gas bottle and gas choice Screw down the regulator on gas bottle This one is connected to MAGYS and GENEGYS by a pipe whose terminal end is fixated on the electronic valve behind the machine You must use clamps to avoid escape of gas MIG PRO 41 35 Application with th...

Page 5: ... the wire diameter used and the type of wire See following board MAGYS 410 machine is delivered with rollers double groove 0 8 1 for steel Rollers double groove GYS Reference for MIG PRO 41 35 and wire feeder WF 324 0 6 0 8 041738 0 8 1 042094 0 8 1 ALU 042148 0 9 1 2 NO GAZ 042124 1 1 2 042117 1 1 2 ALU 042162 1 2 1 6 041752 1 2 1 6 ALU 041776 4 6 Setting of wire reel Open the wire feeder compart...

Page 6: ...nd the WIRE risk not to drive Release the important coil inertia can drive the wire rolling after end welding Open the gas The machine is ready to operate V INDICATIVE ADJUSTEMENTS AJUSTMENT FOR MIG PRO 41 35 FOR STEEL USE INDICATIVE ADJUSTMENT COMMUTATOR POSITION WIRE SPEED SELF EXTENSION Metal thickness WIRE to use Adjustment Current obtain A Metal thickness WIRE to use Adjustment 1 0 8 A1 A2 40...

Page 7: ...WF to the generator VIII MAINTENANCE You must clean out and replace regularly nozzle and contact batch of all projections Use a spray of anti pearl aerosol We advice you to clean the covering situated in the torch by blowing it with compressed air IX ADJUSTMENTS OF WELDING CYCLES PREGAZ POSTGAZ BURNBACK The advanced electronic card allows to intervene on the welding parameters To go on ADJUSTMENT ...

Page 8: ...g Covering wire guide dirty or damaged Coil brake too block Clean out or replace Release the brake No welding current Bad connection of the main connection Bad earth connection Power contactor inoperative See the branch connection and look if the lap is fed by 3 phases Control the earth cable connection and clamp state Control the torch gate The wire rubs down after the rollers Covering Wire guide...

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