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STAINLESS STEEL 

-

 

Argon + CO2 (often used), 

-

 

Argon + H + CO2 +N (not much used).

 

 
ALUMINIUM 

-

 

Pure argon (often used),

 

-

 

Argon + He (not much used).

 

 

 

4-3) Connection to earth cable 

 

For  an  application  with  a  wire  in  normal  polarity,  you  must  connect  the  adapter  earth  clamp  on  the 
negative terminal and take care to swivel from a ¼ the adapter. 
The  MIG  PRO  41/35  can  only  works  on  normal  polarity  (+  on  the  torch  )  if  we  use  the  wire  feeder  of  the 
generator.  

 

 

4-4) Connection of the torch 

All torches are with a euro connection, which can be adapted on GYS machines. 

 

4-5) Setting of rollers 

Choose  those  in  function  of  the  wire  diameter  used  and  the  type  of  wire  (See  following  board).  MAGYS  410 
machine is delivered with rollers double groove 0,8 / 1 for steel.

 

 

Rollers double groove  GYS  Reference  for  MIG 

PRO  41/35  and  wire 
feeder WF 324  

0,6 / 0,8 
 

041738 

0,8 / 1 
 

042094 

0,8 / 1 ALU 
 

042148 

0,9 / 1,2 NO GAZ 
 

042124 

1 / 1,2 
 

042117 

1 / 1,2 ALU 
 

042162 

1,2 / 1,6 
 

041752 

1,2 / 1,6 ALU 

041776 

 

 

 

 
 

4-6) Setting of wire reel 

 

Open  the  wire  feeder  compartment.  Remove  the  swivel  from  the  coil  support. Take  the  coil and put it on the 
support with taking care to block with base spin, then screw down again the swivel. For an application with a 
5Kg coil (or d=200), put the adapter between the support and the coil. For an application in steel wire place in 
position the capillary tube (for an application in aluminum see the paragraph VIII). 

 

 

Summary of Contents for MIG PRO 41

Page 1: ...Low Voltage Directives 73 23 EEC dated 19th February 1973 amended 93 68 EEC and the electromagnetic compatibility directives EMC 89 336 EEC dated 3rd May 1989 amended 92 31 EEC 93 68 EEC 1 91 263 EEC This conformity is established in compliance with the standardized norms EN 50199 dated 1995 Directive EMC EN 60974 1 dated 1998 and amendments A1 dated 2000 and A2 dated 2003 ...

Page 2: ... connected to the earth coupler 3 Make sure that the operator has no contact with the metal parts to the welded without any protection or wet clothes 4 Avoid being in contact with welding part 5 Before controlling or repairing please disconnect the unit directly to the level of the plug PROTECTION OF EYES AND BODY 1 During the welding process the operator must be protected from the eventual flashe...

Page 3: ...of the PHASE 1 PHASE 2 PHASE3 and EARTH CONNECTION on a three phases plug Don t use NEUTRAL Protection of the line Fuse 25A curve D ou fuse 25A type aM III DESCRIPTION OF THE MACHINE MIG PRO 41 35 Higher part Indicator of VOLTAGE or WIRE SPEED measurement Potentiometer of instructions wire speed Selection indicator of value wire speed or voltage Selection indicator of value voltage or wire speed Y...

Page 4: ...al application on weak Thickness current inferior to 200 A IV COMMISSIONING 4 1 Mains connection See paragraph III 4 2 Connection to gas bottle and gas choice Screw down the regulator on gas bottle This one is connected to MAGYS and GENEGYS by a pipe whose terminal end is fixated on the electronic valve behind the machine You must use clamps to avoid escape of gas MIG PRO 41 35 Application with th...

Page 5: ... the wire diameter used and the type of wire See following board MAGYS 410 machine is delivered with rollers double groove 0 8 1 for steel Rollers double groove GYS Reference for MIG PRO 41 35 and wire feeder WF 324 0 6 0 8 041738 0 8 1 042094 0 8 1 ALU 042148 0 9 1 2 NO GAZ 042124 1 1 2 042117 1 1 2 ALU 042162 1 2 1 6 041752 1 2 1 6 ALU 041776 4 6 Setting of wire reel Open the wire feeder compart...

Page 6: ...nd the WIRE risk not to drive Release the important coil inertia can drive the wire rolling after end welding Open the gas The machine is ready to operate V INDICATIVE ADJUSTEMENTS AJUSTMENT FOR MIG PRO 41 35 FOR STEEL USE INDICATIVE ADJUSTMENT COMMUTATOR POSITION WIRE SPEED SELF EXTENSION Metal thickness WIRE to use Adjustment Current obtain A Metal thickness WIRE to use Adjustment 1 0 8 A1 A2 40...

Page 7: ...WF to the generator VIII MAINTENANCE You must clean out and replace regularly nozzle and contact batch of all projections Use a spray of anti pearl aerosol We advice you to clean the covering situated in the torch by blowing it with compressed air IX ADJUSTMENTS OF WELDING CYCLES PREGAZ POSTGAZ BURNBACK The advanced electronic card allows to intervene on the welding parameters To go on ADJUSTMENT ...

Page 8: ...g Covering wire guide dirty or damaged Coil brake too block Clean out or replace Release the brake No welding current Bad connection of the main connection Bad earth connection Power contactor inoperative See the branch connection and look if the lap is fed by 3 phases Control the earth cable connection and clamp state Control the torch gate The wire rubs down after the rollers Covering Wire guide...

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