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MIG PRO 41/35 : Foreside (Lower part) 

 

Generator 

wire 

feeder 

(connected to positive terminal). 

Selection  commutators  of  the  output 
voltage. 

Gas 

connection 

allows  to  lay  in  gas 
generator 

wire 

feeder type WF. The 
connection 

is 

situated  near  to  the 
motor 

 
Terminal  –  to  use  a 
superior  current  200  A 
(position  for  an  using  in 
SPRAY ARC). 

Operating  connector 
for  application  with 
a  separated  wire 
feeder type WF. 

 
 

Positive  terminal  for 
an application with a 
separated 

wire 

feeder type WF. 

Commutator on wire feeder choice. 
     Position I: generator wire feeder (origin). 
      Position II: separated wire feeder WF 212, 324 or 344 W (in option). 

 
Terminal  –  application  on 
weak  Thickness  (current 
inferior to 200 A) 

 
IV / COMMISSIONING 

 

4-1) 

Mains connection

 

 
See paragraph III.

 

 

 

 

4-2) Connection to gas bottle and gas choice

 

 

Screw down the regulator on gas bottle. This one is connected to MAGYS and GENEGYS by a pipe 
whose  terminal  end  is  fixated  on  the  electronic  valve  behind  the  machine.  You  must  use  clamps  to 
avoid escape of gas. 

 

 

MIG PRO 41/35 

 

Application with the wire feeder of the generator 

Application with a separated wire feeder typ WF 

 

 

Screw down the gas connection from moto 
generator wire feeder on the gas connection 

 

Screw off the pipe of moto generator wire feeder 
and screw down bank connection by integrating 
the pipe in the front side hole. 

 

Gas choice

:

 

STEEL MORE OR LESS ALLOYED 

-

 

Pure CO2 (not much used), 

-

 

Argon + CO2 (universal gas, often used), 

-

 

Argon + CO2 + O2 (not much used). 

 

Summary of Contents for MIG PRO 41

Page 1: ...Low Voltage Directives 73 23 EEC dated 19th February 1973 amended 93 68 EEC and the electromagnetic compatibility directives EMC 89 336 EEC dated 3rd May 1989 amended 92 31 EEC 93 68 EEC 1 91 263 EEC This conformity is established in compliance with the standardized norms EN 50199 dated 1995 Directive EMC EN 60974 1 dated 1998 and amendments A1 dated 2000 and A2 dated 2003 ...

Page 2: ... connected to the earth coupler 3 Make sure that the operator has no contact with the metal parts to the welded without any protection or wet clothes 4 Avoid being in contact with welding part 5 Before controlling or repairing please disconnect the unit directly to the level of the plug PROTECTION OF EYES AND BODY 1 During the welding process the operator must be protected from the eventual flashe...

Page 3: ...of the PHASE 1 PHASE 2 PHASE3 and EARTH CONNECTION on a three phases plug Don t use NEUTRAL Protection of the line Fuse 25A curve D ou fuse 25A type aM III DESCRIPTION OF THE MACHINE MIG PRO 41 35 Higher part Indicator of VOLTAGE or WIRE SPEED measurement Potentiometer of instructions wire speed Selection indicator of value wire speed or voltage Selection indicator of value voltage or wire speed Y...

Page 4: ...al application on weak Thickness current inferior to 200 A IV COMMISSIONING 4 1 Mains connection See paragraph III 4 2 Connection to gas bottle and gas choice Screw down the regulator on gas bottle This one is connected to MAGYS and GENEGYS by a pipe whose terminal end is fixated on the electronic valve behind the machine You must use clamps to avoid escape of gas MIG PRO 41 35 Application with th...

Page 5: ... the wire diameter used and the type of wire See following board MAGYS 410 machine is delivered with rollers double groove 0 8 1 for steel Rollers double groove GYS Reference for MIG PRO 41 35 and wire feeder WF 324 0 6 0 8 041738 0 8 1 042094 0 8 1 ALU 042148 0 9 1 2 NO GAZ 042124 1 1 2 042117 1 1 2 ALU 042162 1 2 1 6 041752 1 2 1 6 ALU 041776 4 6 Setting of wire reel Open the wire feeder compart...

Page 6: ...nd the WIRE risk not to drive Release the important coil inertia can drive the wire rolling after end welding Open the gas The machine is ready to operate V INDICATIVE ADJUSTEMENTS AJUSTMENT FOR MIG PRO 41 35 FOR STEEL USE INDICATIVE ADJUSTMENT COMMUTATOR POSITION WIRE SPEED SELF EXTENSION Metal thickness WIRE to use Adjustment Current obtain A Metal thickness WIRE to use Adjustment 1 0 8 A1 A2 40...

Page 7: ...WF to the generator VIII MAINTENANCE You must clean out and replace regularly nozzle and contact batch of all projections Use a spray of anti pearl aerosol We advice you to clean the covering situated in the torch by blowing it with compressed air IX ADJUSTMENTS OF WELDING CYCLES PREGAZ POSTGAZ BURNBACK The advanced electronic card allows to intervene on the welding parameters To go on ADJUSTMENT ...

Page 8: ...g Covering wire guide dirty or damaged Coil brake too block Clean out or replace Release the brake No welding current Bad connection of the main connection Bad earth connection Power contactor inoperative See the branch connection and look if the lap is fed by 3 phases Control the earth cable connection and clamp state Control the torch gate The wire rubs down after the rollers Covering Wire guide...

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