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Thank  you  for  choosing  our  product!  Before  installing  and  using  the  product,  or  maintenance,  please 
read carefully the following recommendations about safety norms in order to avoid accidents to the users 
and damages of the welding process. 
GYS can’t be responsible for the damages occurred to persons or things, which derive from the use of 
the machine in following circumstances: 
 

- Modification or neutralization of safety elements, 

 

- Non respect of the recommendations written in the manual instruction, 

 

- Modification of the characteristics on the product 

 

- Use of the accessories, which are different than the ones delivered by GYS, 

- Non-respect of the regulating and particular dispositions where the machine is settled. 

 

 

I/ SAFETY STANDARDS AND GENERAL PRECAUTIONS  

 

GENERALITIES

 

 

1. Before disassembling the product’s body, plug out the lead cable 
2. The operators must have the appropriate qualification. 
3. The operations of servicing can only be controlled by qualified technicians. 
4. The operator is responsible for respect of the car manufacturers’ recommendations, concerning the protection 
of electrical and electronic procedures (car computer, car radio, alarm, air bag, etc…) 
5. It is necessary to make a regular preventive maintenance.

 

 

ELECTRICITY 

1.

 

 Check  that  the  unity  must  be  connected  to  the  earth  coupler  and  that  the  connection  to  the  earth  is  in 
good condition. 

2.

 

 Check that the workbench is connected to the earth coupler. 

3.

 

 Make sure that the operator has no contact with the metal parts to the welded without any protection or 
wet clothes. 

4.

 

 Avoid being in contact with welding part 

5.

 

 Before controlling or repairing, please disconnect the unit directly to the level of the plug. 

 

PROTECTION OF EYES AND BODY 

 

1

.  During  the  welding  process,  the  operator  must  be  protected  from  the  eventual  flashes  of  the  electrical  arc 

with protection clothes like leather gloves, welding aprons, safety shoes, welding helmets or glasses for filtering 
radiations and projections. As well during operations of rubbing and hammering, the operator must protect his 
eyes. 
2. All the protection board must be in good condition and maintained in place. 

Never look at an arc of welding without any protection of your eyes. 

Protect the environment near the product against projections and reflections. 
 

 

SMOKES AND GAS 

Welding  operations  can  cause  the  emission  of  toxic  smokes  and  harmful  metallic  dusts.  Use  the  device  in  a 
sheltered place equipped with smoke aspirators. 
The operator must wear an anti smoke mask. 
The welding material must be degreased and cleaned in order to limit the toxic gas during the welding process.

 

 
FIRE

 

 

1. Check that the sparks don’t cause fire especially near inflammable material. 
2. Check that fire extinguishers are not too far from the operator. 
3. Leave the product in a place with air movers. 
4.  Don’t  weld  neither  on  container  of  combustibles  and  lubricants,  even  empty,  nor  on  containers  with 
inflammable material. 
5. Don’t weld in an atmosphere full with inflammable gas or fuel steam. 

Summary of Contents for MIG PRO 41

Page 1: ...Low Voltage Directives 73 23 EEC dated 19th February 1973 amended 93 68 EEC and the electromagnetic compatibility directives EMC 89 336 EEC dated 3rd May 1989 amended 92 31 EEC 93 68 EEC 1 91 263 EEC This conformity is established in compliance with the standardized norms EN 50199 dated 1995 Directive EMC EN 60974 1 dated 1998 and amendments A1 dated 2000 and A2 dated 2003 ...

Page 2: ... connected to the earth coupler 3 Make sure that the operator has no contact with the metal parts to the welded without any protection or wet clothes 4 Avoid being in contact with welding part 5 Before controlling or repairing please disconnect the unit directly to the level of the plug PROTECTION OF EYES AND BODY 1 During the welding process the operator must be protected from the eventual flashe...

Page 3: ...of the PHASE 1 PHASE 2 PHASE3 and EARTH CONNECTION on a three phases plug Don t use NEUTRAL Protection of the line Fuse 25A curve D ou fuse 25A type aM III DESCRIPTION OF THE MACHINE MIG PRO 41 35 Higher part Indicator of VOLTAGE or WIRE SPEED measurement Potentiometer of instructions wire speed Selection indicator of value wire speed or voltage Selection indicator of value voltage or wire speed Y...

Page 4: ...al application on weak Thickness current inferior to 200 A IV COMMISSIONING 4 1 Mains connection See paragraph III 4 2 Connection to gas bottle and gas choice Screw down the regulator on gas bottle This one is connected to MAGYS and GENEGYS by a pipe whose terminal end is fixated on the electronic valve behind the machine You must use clamps to avoid escape of gas MIG PRO 41 35 Application with th...

Page 5: ... the wire diameter used and the type of wire See following board MAGYS 410 machine is delivered with rollers double groove 0 8 1 for steel Rollers double groove GYS Reference for MIG PRO 41 35 and wire feeder WF 324 0 6 0 8 041738 0 8 1 042094 0 8 1 ALU 042148 0 9 1 2 NO GAZ 042124 1 1 2 042117 1 1 2 ALU 042162 1 2 1 6 041752 1 2 1 6 ALU 041776 4 6 Setting of wire reel Open the wire feeder compart...

Page 6: ...nd the WIRE risk not to drive Release the important coil inertia can drive the wire rolling after end welding Open the gas The machine is ready to operate V INDICATIVE ADJUSTEMENTS AJUSTMENT FOR MIG PRO 41 35 FOR STEEL USE INDICATIVE ADJUSTMENT COMMUTATOR POSITION WIRE SPEED SELF EXTENSION Metal thickness WIRE to use Adjustment Current obtain A Metal thickness WIRE to use Adjustment 1 0 8 A1 A2 40...

Page 7: ...WF to the generator VIII MAINTENANCE You must clean out and replace regularly nozzle and contact batch of all projections Use a spray of anti pearl aerosol We advice you to clean the covering situated in the torch by blowing it with compressed air IX ADJUSTMENTS OF WELDING CYCLES PREGAZ POSTGAZ BURNBACK The advanced electronic card allows to intervene on the welding parameters To go on ADJUSTMENT ...

Page 8: ...g Covering wire guide dirty or damaged Coil brake too block Clean out or replace Release the brake No welding current Bad connection of the main connection Bad earth connection Power contactor inoperative See the branch connection and look if the lap is fed by 3 phases Control the earth cable connection and clamp state Control the torch gate The wire rubs down after the rollers Covering Wire guide...

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